Danfoss VLT 5000 Series Design Manual
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Danfoss VLT 5000 Series Design Manual

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  • Page 1 Design Guide ® 5000...

  • Page 2: Table Of Contents

    Warning against unintended start Introduction Available literature Technology How to select your frequency converter Normal/high overload torque mode Ordering form VLT 5000 Series - Typecode Selection of modules and accessories PC Software tools Modbus RTU Product range Accessories for VLT 5000 Series...
  • Page 3 Peak voltage on motor Switching on the input Derating Motor thermal protection Vibration and Shock Air Humidity Aggressive environments Efficiency CE labelling Required compliance levels EMC Immunity Definitions Factory settings Index ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 4: Introduction

    Design Guide Software version: 3.9x This Design Guide can be used for all VLT 5000 Series frequency converters with software version 3.9x. The software version number can be seen from parameter 624. CE and C-tick labelling do not cover VLT 5001-5062, 525-600 V units.

  • Page 5: Safety Regulations

    2000 m (6562 ft.). For 200V frequency converters the requirements are not fulfilled at alti- tudes above 5000 m (16 404 ft.). Please contact Danfoss Drives for further infor- mation. Safety regulations The frequency converter must be disconnec- ted from mains if repair work is to be carried out.

  • Page 6: Warning Against Unintended Start

    VLT 5027 - 5062, 525-600 V: wait at least 30 minutes VLT 5042 - 5352, 525-690 V: wait at least 20 minutes VLT 5402 - 5602, 525-690 V: wait at least 30 minutes ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 7: Introduction

    5000 Design Guide Introduction This Design Guide is intended as a tool for use when designing a plant or system that includes VLT 5000 Series. Specific technical publications on the VLT 5000 Series: Operating Instructions and Design Guide. Operating Instructions: Gives instructions in optimum installation, commissioning and service.

  • Page 8: Available Literature

    MI.50.SX.YY LC filter modules MI.56.DX.YY Converter for encoder inputs (5V TTL to 24 V DC) (Only in combined English/German) MI.50.IX.51 Back Plate to VLT 5000 Series MN.50.XX.02 Various literature for VLT 5000: Design Guide MG.51.BX.YY Incorporating a VLT 5000 Profibus in a Simatic S5 SYSTEM MC.50.CX.02...

  • Page 9: Technology

    , which is a further develop- motor derating being required. ment of the Voltage Vector Control (VVC) known i.e. from Danfoss VLT 3000 Series. First and foremost, the current measurement and the plus motor model have been improved. The current is split...
  • Page 10 The rated motor voltage and full torque can be main- to the thermistor input of the frequency converter (ter- tained all the way down to 10% undervoltage in the minals 53/54), see parameter 128 of the Operating mains supply. Instructions. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 11 ® 5000 Design Guide Key Diagram for VLT 5001–5027 200-240 V, VLT 5001–5102 380-500V, VLT 5001–5062 525-600 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 12 ® 5000 Design Guide Key Diagram for VLT 5122-5552 380-500 V and VLT 5042-5602 525-690 V Note: The RFI switch has no function in the 525-690 V drives. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 13: How To Select Your Frequency Converter

    • Extended hardware version with brake (Po- sition 14-15 - EB) The VLT 5000 series frequency converter is offered in a large number of variants. On the basis of your order, • Built in RFI filter (Position 16-17 - R3) the frequency converter is given an ordering number •...
  • Page 14 Standard with 24 V supply, fuse and disconnect Standard Standard with 24 V supply and fuse Standard with brake Without filter Extended with brake Class A1 filter Extended without brake Class A1 and B filter ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 15 ® 5000 Design Guide ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 16 T5 - 380-500 V three phase supply voltage • B20 - Bookstyle IP20 enclosure • T6 - 525-600 V three phase supply voltage • C20 - Compact IP20 enclosure • T7 - 525-690 V three phase supply voltage ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 17 • R6 - Compliance with marine approvals (VLT 5122-5302, 380-500 V) Compliance depends on cable length. Please be aware that some power sizes always have built in fil- ters from factory. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 18: Ordering Form Vlt 5000 Series - Typecode

    ® 5000 Design Guide Ordering form VLT 5000 Series - Typecode ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 19: Selection Of Modules And Accessories

    5000 Design Guide Selection of modules and accessories VLT type 5016-5102, 380-500 V VLT type 5016-5062, 525-600 V Danfoss offers a wide range of modules and accesso- ries for VLT 5000 Series. Sine-wave filter module Contactors The sine-wave filter reduces the voltage rise time (dU/ Danfoss also manufactures a complete range of con- dt) and the ripple current (ΔI) to the motor, thereby...

  • Page 20: Pc Software Tools

    Replacing a drive in a network ware using code number 130B1000. • Expanding an existing network tion measurements, such as Danfoss AHF filters and MCT 31 The MCT 31 harmonic calculation PC tool enables 12-18-pulse rectifiers, can be calculated. easy estimation of the harmonic distortion in a given Ordering number: application.

  • Page 21: Product Range

    5032 60.0 0.123 175U0034 5042 72.0 0.102 175U0036 5052 89.0 0.083 175U0047 5062 104.0 0.070 175U1009 5072 144.6 0.051 175U0070 5102 174.1 0.042 175U0071 See also instruction MI.50.NX.YY for further information. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 22: Accessories For Vlt 5000 Series

    ® 5000 Design Guide Accessories for VLT 5000 Series IP 20 bottom cover Application option Memory option ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 23 Remote-mounting kit for LCP, for IP 54 175Z7802 incl. 3 m cable units Cable for LCP Separate cable 175Z0929 3 m cable LCP: Control unit with display and keypad. Supplied excl. LCP. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 24 For information on fieldbus and application option combatibility with older software versions, please contact your Danfoss supplier. If the Fieldbus options are to be used without application option a version with memory option must be ordered. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 25 60 Hz 130B2317 130B2291 880 A 2 kHz 60 Hz 130B2318 130B2292 1200 A When using Sine-wave filters, the switching frequency should comply with filter specifications in par. 411 Switching Frequency. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 26 2 kHz 60 Hz 130B2239 130B2236 530 A 2 kHz 60 Hz 130B2274 130B2280 630 A 2 kHz 60 Hz 130B2430 130B2421 765 A 2 kHz 60 Hz 130B2431 130B2422 1350 A ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 27 Mounting angle for flatpack resistor 200 W 175U0009 See Instruction MI.50.BX.YY for further information. Mounting frame for 1 resistor narrow (slim bookstyle) 175U0002 Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 28 1. Order 2 pcs. Connect in parallel. 2. Resistors selected for 300 second cycle. 3. Rating fulfilled up to VLT 5452, the torque is reduced for VLT 5502 and VLT 5552. See Instruction MI.90.FX.YY for further information. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 29 Mounting frame for 2 resistors narrow (slim bookstyle) 175U0004. Mounting frame for 2 resistors broad (wide bookstyle) 175U0003. See Instruction MI.50.BX.YY for further information. For 525-600 V and 525-690 V please contact Danfoss. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 30 Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 400 V and assuming typical motor load (4 or 2 pole motor): VLT 5000 series is based on a max. 160 % torque application.
  • Page 31 Please note that the matching of the typical Danfoss frequency converter and filter is pre-calculated based on 500 V and assuming typical motor load. VLT 5000 series is based on a 160 % torque application. The pre- calculated filter current may be varying from the input current ratings of VLT 5000 as stated in the respective operating instructions, as these numbers are based on different operating conditions.

  • Page 32: Technical Data

    Arresting torque at 0 rpm (closed loop) 100% The torque characteristics given are for the frequency converter at the high overload torque level (160%). At the normal overload torque (110%), the values are lower. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 33 Terminal no. ground Reliable galvanic isolation: All analogue inputs are galvanically isolated from the supply voltage (PELV)* as well as other inputs and outputs. * VLT 5001-5062, 525-600 V do not meet PELV. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 34 Relay outputs: No. of programmable relay outputs Terminal nos., control card (resistive load only) 4-5 (make) Max. terminal load (AC1) on 4-5, control card 50 V AC, 1 A, 50 VA ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 35 Output [8], power HP [9], 0-90% load Max. error: ±5% of rated output Control characteristics: Frequency range 0 - 1000 Hz Resolution on output frequency ±0.003 Hz System response time 3 msec. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 36 IP54 units are not intended for direct outdoor installation. The IP54 rating does not relate to other exposures as sun, icing, wind blown driving rain. Under such circumstances Danfoss recommends to install the units in an enclosure designed for these environmental conditions. Alternatively, an installation at minimum 0.5 m above surface and...
  • Page 37 If there is a mains fault, the frequency converter is able to carry out a controlled decelleration. If a mains phase is missing, the frequency converter will cut out when a load is placed on the motor. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 38: Electrical Data

    IP54 IP54 IP54 IP54 IP54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 39 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminium cables with cross-section above 35 mm must be connected by use of a AI-Cu connector. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 40 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Min. cable cross-section is the minimum allowed cross-section. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection stud: M8 Brake: M6. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 41 IP 54 IP 54 IP 54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 42 IP 54 IP 54 IP 54 1. For type of fuse see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 43 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 44 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminium cables with cross-section above 35 mm must be connected by use of a AI-Cu connector. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 45 5. Aluminium cables with cross-section above 35 mm must be connected by use of a AI-Cu connector. used. 6. Brake and loadsharing: 95 mm / AWG 3/0 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 46 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 47 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply, motor and loadsharing: M10 (compression lug), 2xM8 (box lug), M8 (brake) ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 48 IP 20 / Nema 1 1. For type of fuses see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 49 IP 20 / Nema 1 1. For type of fuses see section Fuses. 2. American Wire Gauge. 3. Measured using 30 m screened motor cables at rated load and rated frequency. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 50 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 51 4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals to comply with IP 20. Always comply with national and local regulations on min. cable cross-section. 5. Aluminium cables with cross-section above 35 mm must be connected by use of a AI-Cu connector. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 52 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 53 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply and motor: M10; Brake and loadsharing: M8 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 54 4. Max. cable cross-section is the maximum possible cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Weight without shipping container. 6. Connection bolt power supply, motor and loadsharing: M10 (compression lug), 2xM8 (box lug), M8 (brake) ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 55: Fuses

    SRPK800 A 300 5152 rating plug No. SRPK800 A 400 5202 rating plug No. SRPK800 A 400 5252 rating plug No. SRPK800 A 500 5302 rating plug No. SRPK800 A 600 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 56 Not following the recommendation may result in unnecessary damage of the drive in case of malfunction. Fuses must be designed for protection in a circuit capable of supplying a maximum of 100000 A (symmetrical), 500/600 V maximum. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 57: Measurements, Dimensions

    5202 - 5352 525 - 690 V 1588 1535 5402 - 5602 525 - 690 V 2000 ab: Minimum space above enclosure be: Minimum space below enclosure 1) With disconnect, add 44 mm. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 58 ® 5000 Design Guide Mechanical dimensions, cont. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 59 ® 5000 Design Guide Mechanical dimensions (cont.) Type H, IP 20, IP 54 Type I, IP 00 Type J, IP 00, IP 21, IP 54 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 60: Mechanical Installation

    C, derating of the frequency converter will become rel- evant, see Derating for ambient temperature. The service life of the frequency converter will be re- duced if derating for ambient temperature is not taken into account. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 61 IP 54 filter mats must be changed when they are dirty. VLT 5042-5352, 525-690 V VLT 5352-5552, 380-500 V IP 00 above and below enclosure IP 21/IP 54 only above enclosure VLT 5402-5602, 525-690 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 62 The IP54 rating does not relate to other exposures as sun, icing, wind blown driving rain. Under such cir- cumstances Danfoss recommends to in- stall the units in an enclosure designed for these environmental conditions. Alterna- tively, an installation at minimum 0.5 m above surface and covered by a shed is recommended.

  • Page 63: Electrical Installation

    2.15 kV DC for one second between this short- If an unscreened cable is used, some circuit and the chassis. EMC requirements are not complied with, see the Design Guide. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 64: Connection Of Motor

    All types of 3-phased asynchronous standard motors Frequency converters are able to control several mo- can be used with the VLT 5000 Series. tors connected in parallel. If the motors are to have different rpm values, the motors must have different rated rpm values.

  • Page 65: Electrical Installation - Brake Cable

    For further information please consult may occur on the terminals. Loadsharing Instructions MI.50.NX.XX. Electrical installation - brake resistor temperature switch Torque: 0.5-0.6 Nm Screw size: M3 Function 106, 104, 105 Brake resistor temperature switch. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 66 3) IP54 with RFI - Line terminals 6Nm, Screw: M6 - 5 mm Allen wrench 4) Loadsharing and brake terminals: 9,5 Nm; Bolt M8 5) Brake terminals: 9,5 Nm; Bolt M8. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 67: Electrical Installation - 24 Volt External Dc Supply

    15-50 W, depending on the load on the control card. Use 24 V DC supply of type PELV to en- sure correct galvanic isolation (type PELV) on the control terminals of the fre- quency converter. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 68 Compact IP 54 Compact IP 20/Nema 1 VLT 5001-5006 200-240 V VLT 5008-5027 200-240 V VLT 5001-5011 380-500 V VLT 5016-5062 380-500 V VLT 5001-5011 525-600 V VLT 5016-5062 525-600 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 69 5000 Design Guide Compact IP 54 Compact IP 00/NEMA 1 (IP 20) VLT 5008-5027 200-240 V VLT 5032-5052 200-240 V VLT 5016-5062 380-500 V Compact IP 54 VLT 5032-5052 200-240 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 70 NOTE: The RFI switch has no function in the 525-690 V drives Compact IP 54 Compact IP 00 without disconnect and fuse VLT 5072-5102 380-500 V VLT 5122-5152 380-500 V, VLT 5042-5152 525-690 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 71 Compact IP 00 without disconnect and fuse VLT 5202-5302 380-500 V, VLT 5202-5352 525-690 V VLT 5352-5552 380-500 V, VLT 5402-5602 525-690 V Note: The RFI switch has no function in the 525-690 V drives ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 72 VLT 5352-5552 380-500 V, VLT 5402-5602, 525-690 V Note: The RFI switch has no function in the 525-690 V drives. Position of earth terminals, IP 00 Position of earth terminals, IP 21/ IP 54 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 73 VLT 5001-5011 525-600 V Compact IP 00/NEMA 1 Compact IP 54 VLT 5008-5027 200-240 V VLT 5008-5027 200-240 V VLT 5016-5102 380-500 V VLT 5016-5062 380-500 V VLT 5016-5062 525-600 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 74 ® 5000 Design Guide Compact IP 00/NEMA 1 (IP20) Compact IP 54 VLT 5032-5052 200-240 V VLT 5032-5052 200-240 V Compact IP 54 VLT 5072-5102 380-500 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 75: Electrical Installation - Control Cables

    On the re- maining frequency converters, switches 2 and 3 must be open. The factory setting is closed (posi- tion “ON”). ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 76 4-20 mA ⇒ 2-10 V and 55 and adjust minimum and maximum values in pa- rameters 309, and 310 or 54 and 55 and adjust minimum and maximum values in parameters 312 and 313. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 77: Electrical Installation - Bus Connection

    24 V DC supply. Please note that when Switch 4 is in po- sition "OFF", the external 24 V DC supply is galvanically isolated from the frequency converter. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 78: Electrical Installation - Emc Precautions

    (pigtails). Such a termination in- section EMC test results in the Design Guide for further creases the high frequency impedance of the details. screen, which reduces its effectiveness at ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 79: Use Of Emc-Correct Cables

    The ability of a cable to reduce the in- and outgoing radiation of electric noise depends on the transfer im- pedance (Z ). The screen of a cable is normally de- signed to reduce the transfer of electric noise; ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 80 Twisted copper wire or armoured steel wire cable. Single-layer braided copper wire with varying percentage screen coverage. This is the typical Danfoss reference cable. Double-layer braided copper wire. Twin layer of braided copper wire with a magnetic, screened/ armoured intermediate layer.

  • Page 81: Electrical Installation - Earthing Of Control Cables

    61. This terminal is connected to earth via an internal RC link. It is recommended to use twisted-pair cables to reduce the differential mode interference between the conductors. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 82: Rfi Switch

    EMC standard. Compact IP 20/NEMA 1 VLT 5008 200 - 240 V VLT 5016 - 5022 380 - 500 V VLT 5016 - 5022 525 - 600 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 83 VLT 5022 - 5027 200 - 240 V VLT 5016 - 5027 380 - 500 V VLT 5042 - 5102 380 - 500 V VLT 5042 - 5062 525 - 600 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 84 VLT 5122-5552 380 - 500 V Compact IP 54 VLT 5016 - 5027 200 - 240 V VLT 5032 - 5062 380 - 500 V Compact IP 54 VLT 5072 - 5102 380 - 500 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 85: Serial Communication

    02 Hex, followed by a byte that denotes the length of LGE = 12 + 1 + 1 = 14 bytes the telegram (LGE) and a byte that denotes the ad- ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 86 (2 words) and contains: Control word and reference value Status word and present output fre- quency (from slave to master) Text block, which is used to read or write texts via the data block. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 87 (PWE) with a fault code value from 1 - 99. value (PWE): See Summary of Warnings and Alarms to identify the fault code. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 88 For a write command the text must have the following PKE = E19F Hex - Write for parameter 416 format: Process units IND = 0000 Hex = 0000 Hex HIGH = 0014 Hex - Select data option kg/ hour [20] ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 89: Control Word According To Fc Profile

    No function Ramp 1 Ramp 2 Data not valid Valid No function Relay 01 activated No function Relay 04 activated Choice of Setup (lsb) Choice of Setup (msb) No function Reversing ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 90 Note: In parameter 502 Coasting stop a selection is made to define how Bit 03 gates with the corresponding function on a digital input. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 91: Status Word According To Fc Profile

    The function is only possible when Multi-Setups is se- Bit 02 = '1'. The frequency converter can start the mo- lected in parameter 004 Active Setup . tor when a start command is given. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 92: Control Word According To Fieldbus Profile

    Bit 03, Coasting stop: Bit 13 = '1' means that the DC voltage in the frequency See description under Control word according to FC converter's intermediate circuit is too low or too high. protocol. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 93: Status Word According To Fieldbus Profile

    Bit 04, ON 2/OFF 2: Bit 04 = '0' means that Bit 01 in the control word = '1'. Bit 04 = '1' means that Bit 01 in the control word = '0'. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 94 Par. 201 Output frequency low limit = 0 Hz format: 0-16384 (4000 Hex) ≅ 0-100% (Par. 204 Min- Par. 202 Output frequency high limit = 50 Hz imum ref. - Par. 205 Maximum ref.). Status word = 0F03 Hex. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 95 ® 5000 Design Guide Output frequency = 2000 Hex ⇒ 50% of the frequency range, corresponding to 25 Hz. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 96: Telegram Example

    Elements is chosen on parameter 001, Language, and the requested element is index 1 Basic characteris- tics. Basis characteristics (index 1): The Basic characteristics command is split up in two parts representing basic behaviour and datatype. The ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 97 . Note that conversion index is signed 8 and power of 2 and the unit is W. 23 x 10 = 2300 W unit index is unsigned 8, see tables below. Table for conversion and unit of measurement ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 98 Unit of measure Designation Conversion index Dimension less Time Energy Power Speed 1/min (RPM) Torque Temperature °C Voltage Current Ratio Relative change % Frequency Conversion index Conversion factor 1000 0.01 0.001 1/60 3600 3600000 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 99 Description Special Default Value Special Upper Limit Special Lower Limit LCP Access LSB LCP Access MSB NoBusAccess Std Bus Read Only Profibus Read Only ChangeRunning PowerUnitDependency ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 100 E N G L I S H The parameter value channel is now set up to a visible string, which returns an ASCII character for each letter in the index name. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 101: Conveyor Belt

    Digital input, term. 19 Start reversing Digital input, term. 27 Quick-stop (inverse) All other settings are based on factory settings. However, motor data (nameplate data) must always be entered in parameters 102-106. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 102: Pump

    Setup 2 Maximum reference Preset reference 5 Preset reference 6 100% All other settings are based on factory settings. However, motor data (nameplate data) must always be entered in parameters 102-106. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 103: Gantry Crane

    Coasting stop inverse Terminal 42, output Torque limit and stop [27] All other settings are based on factory settings. However, motor data (nameplate data) must always be entered in parameters 102-106. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 104: Torque Control, Speed Feedback

    Encoder feedback, input B [24] Encoder feedback, pulses/rev. Set to encoder pulses per rev. Terminal 53, analogue input Reference Terminal 54, analogue input Relative reference Speed PID lowpass filter 10 msec. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 105: Vlt 5000 Controllers

    As with the feedback range, the reference range is set in the units that belong to the applications in question. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 106 433 Torque pro- portional gain and the integration time is set in param- eter 434 Torque integration time. However, both these have been set at the works and normally require no modification. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 107: Pid For Process Control

    10 Volt (factory setting) Minimum reference -5°C Maximum reference 35°C Inverse control Inverse Min. frequency 10 Hz Max. frequency 50 Hz Proportional gain Application-dependent (e.g. 1.0) Integration time Application-dependent (e.g. 5 sec.) ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 108: Pid For Speed Control

    Correspondingly, when the load falls, the power is reduced. The feedback used is an encoder with a resolution of 1024 pulses/rev. push-pull. Start/Stop Speed reference 0-1500 rpm, 0-10 Volts Encoder 1024 pulses/rev. push-pull. 175ZA451.10 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 109 Terminal 53, max. scale 10 Volt (factory setting) Minimum reference 0 rpm Maximum reference 1500 rpm Min. speed 0 Hz Max. speed 75 Hz Proportional gain Application-dependent Integration time Application-dependent Differentiation time Application-dependent ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 110: Pid For Torque Controller (Open Loop)

    0.02 sec (factory setting) Reference Reference (factory setting) Terminal 53, min. scale 0 volt (factory setting) Terminal 53, max. scale 10 volt (factory setting) Min. speed 0 Hz Max. speed 50 Hz ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 111: Galvanic Isolation (Pelv)

    (by Suitable for power-up with short pulse-sha- mistake) the frequency converter has not been earth- ped charging current to earth Suitable for a high leakage current. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 112: Extreme Running Conditions

    Switching on the output between the motor and the frequency converter is fully permitted. It is not possible Static overload to damage VLT 5000 Series in any way by switching When the frequency converter is overloaded (the tor- on the output. However, fault messages may appear.

  • Page 113: Peak Voltage On Motor

    1428 V/µsec. 1.72 µsec. 1329 cable length. 25 metres 690 V 640 V/µsec. 1) With Danfoss dU/dt filter. 2. U = DC link voltage x 1.9 PEAK (DC link voltage = Mains voltage x 1.35). VLT 5402-5602 / 525-690 V...

  • Page 114: Switching On The Input

    VLT 5402 / 525 - 690 V All enclosure types: 80 dB(A) VLT 5502-5602 / 525 - 690 V All enclosure types: 83 dB(A) Measured 1 meter from the unit at full load. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 115: Derating

    (6562 ft.). For 200V frequency converters the requirements are not fulfilled at alti- tudes above 5000 m (16 404 ft.). Please contact Danfoss Drives for further infor- mation. Below 1000 m altitude no derating is necessary. Above 1000 m the ambient temperature (T ) or max.
  • Page 116 VLT 5352-5552, 500 V VLT 5001-5011, 600 V VLT 5016-5027, 600 V 10.0 14.0 VLT 5032-5052, 600 V 10.0 VLT 5062, 600 V VLT 5042-5302, 690 V VLT 5352-5602, 690 V ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 117 ® 5000 Design Guide ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 118: Motor Thermal Protection

    IEC 68-2-36: Random vibration broad-band - medium reproducibility Air Humidity The frequency converter has been designed to meet the IEC 68-2-3 standard, EN 50178 pkt. 9.4.2.2/DIN 40040, class E, at 40°C. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 119: Aggressive Environments

    Before the installation of the frequency converter, the ambient air should be checked for liquids, particles and gases. This may be done by observing existing instal- lations in this environment. Typical indicators of harm- ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 120: Efficiency

    The efficiency declines a little when the switching fre- Efficiency of VLT 5000 Series (ŋ quency is set to a value of above 4 kHz (3 kHz for VLT The load on the frequency converter has little effect on 5005) (parameter 411).
  • Page 121 The power factor indicates the extent to which the fre- quency converter imposes a load on the mains supply. The lower the power factor, the higher the I for the same kW performance. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 122: Ce Labelling

    1000 Volt AC and the 75 - 1500 Volt DC voltage EMC directive. However, the unit must com- ranges. Danfoss CE labels in accordance with the di- ply with the basic EMC requirements of the rective and issues a declaration of conformity upon directive.
  • Page 123 EMC properties of the appli- ance, system or installation rests with the installer. As an aid to the installer, Danfoss has prepared EMC in- stallation guidelines for the Power Drive System. The standards and test levels stated for Power Drive Sys-...
  • Page 124 In order to reduce the interference level from the sys- tem overall (unit + installation) as far as possible, it is ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 125 ® 5000 Design Guide ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 126: Required Compliance Levels

    Simulation of the effect from ra- electromagnetic field radiation, amplitude dio-transmitting equipment connected to modulatedSimulation of the effects of radar connection cables. and radio communication equipment as well as mobile communications. See following EMC immunity form. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 127 ® 5000 Design Guide ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 128 ® 5000 Design Guide ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 129: Definitions

    By means of LCP and the digital inputs, it is possible age or current. to start and stop the connected motor. Functions are divided into two groups, with the follow- ing priorities: ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 130 A signal transmitted to the digital inputs (terminal 17 or The control panel, which makes up a complete inter- 29). face for control and programming of VLT 5000 Series. The control panel is detachable and may, as an alter- binary ref.
  • Page 131 CT charac- teristics are not used for pumps and fans. MCM: Stands for Mille Circular Mil, an American measuring unit for cable cross-section. 1 MCM ≡ 0.5067 mm ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 132: Factory Settings

    Unsigned 8 setups. Unsigned 16 Unsigned 32 Conversion index: Text string This number refers to a conversion figure to be used when writing or reading by means of a frequency con- verter. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 133 0.0-par. 202 Motor thermal protection No protection External motor fan Start frequency 0.0 Hz 0.0-10.0 Hz Initial voltage 0.0 V 0.0-par. 103 Minimum DC brake time 0 sec. 0 - 10 sec. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 134 Frequency bypass 2 0.0 Hz 0.0 - par. 200 Frequency bypass 3 0.0 Hz 0.0 - par. 200 Frequency bypass 4 0.0 Hz 0.0 - par. 200 Motor phase monitor Enable ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 135 Terminal 42, Output maximum scaling 100% 000 - 500% Terminal 45, Output minimum scaling 000 - 100% Terminal 45, Output maximum scaling 100% 000 - 500% Encoder loss threshold 300% 000 - 600 % ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 136 427 U 3 voltage parameter 103 0.0 - U VLT, MAX 428 F 3 frequency parameter 104 par.426 -par. 429 U 4 voltage parameter 103 0.0 - U VLT, MAX ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 137 Depends on unit Depends on unit 453 Speed closed loop gear ratio 0.01-100 454 Dead time compensation 455 Frequency range monitor Enable 457 Phase loss function Trip 483 Dynamic DC Link compensation ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 138 Data read-out: Warning word, 1 Data read-out: Extended Status word Display text 1 Display text 2 Data read-out: Motor RPM Data read-out: Motor RPM x scaling Defined parameter Defined parameter Defined parameter ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 139 Nameplate: LCP identification no. Nameplate: Database identification no. Nameplate: Power section identification no. Nameplate: Application option type Nameplate: Application option ordering no. Nameplate: Communication option type Nameplate: Communication option ordering no. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 140 708 Relay 8, OFF delay 0 sec. 0.00-600 sec. 709 Relay 9, function Fault 710 Relay 9, ON delay 0 sec. 0.00-600 sec. 711 Relay 9, OFF delay 0 sec. 0.00-600 sec. ® MG.52.B2.02 - VLT is a registered Danfoss trademark...

  • Page 141: Index

    DIP Switches 1-4 LonWorks direction of motor rotation Lower limit Direction of motor rotation DU/dt filters Mains supply Mains supply (L1, L2, L3): Earth leakage current Mains Supply Interference/Harmonics earthing MCT 10 ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 142 Tightening-up torques and screw sizes Torque characteristics Type code ordering number string Typecode Unintended start Upper limit Use of emc-correct cables Vibration and Shock VLT 5000 Series protection: Vlt output data (u, v, w): ® MG.52.B2.02 - VLT is a registered Danfoss trademark...
  • Page 143 175R0787 MG52B202 *MG52B202* Rev. 2007-07-10...

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