Danfoss VLT 5000 Series Manual
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Also See for VLT 5000 Series:
- Instruction manual (240 pages) ,
- Operating instructions manual (192 pages) ,
- Manual (176 pages)
Table of Contents
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Contents
MG.56.A2.02 - VLT is a registered Danfoss trademark
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General warning .....................................................................................................
Introduction ...........................................................................................................
Key diagram for VLT 5300-5500 / VLT 6350-6550 / VLT 8350-8550 ...................
Technical data ........................................................................................................
Mechanical dimensions ......................................................................................... 11
...................................................................................................... 12
Installation site ....................................................................................................... 12
Cable site .............................................................................................................. 13
Derating for high altitude ........................................................................................ 13
Derating for ambient temperature .......................................................................... 13
Electrical installation
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RFI switch ............................................................................................................. 15
Electrical installation, power cables ........................................................................ 15
Electrical installation, enclosure .............................................................................. 17
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Tightening-up torques ........................................................................................... 18
Installation of 24 Volt external DCsupply ............................................................... 18
Cable cross-section and length ............................................................................. 19
Mains connection .................................................................................................. 20
Motor connection .................................................................................................. 21
Motor and DC coils connections on IP 00 ............................................................. 23
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Electrical installation, control leads ........................................................................ 28
Programming the VLT 5000 .................................................................................. 28
Programming the VLT 6000 and VLT 8000 AQUA ................................................ 28
Motor start ............................................................................................................ 28
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VLT
5000/6000/8000 Series
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Table of Contents
Related Manuals for Danfoss VLT 5000 Series
Summary of Contents for Danfoss VLT 5000 Series
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Page 1: Table Of Contents
..................... 25 Electrical installation procedures ................27 Electrical installation, control leads ................ 28 Programming the VLT 5000 .................. 28 Programming the VLT 6000 and VLT 8000 AQUA ..........28 Motor start ......................28 MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 2: Introduction
24 V DC, load-sharing (linkage of DC intermediate circuit), as well as the motor connection for kinetic back-up. Using VLT 5300-5500 / 6350-6550 /8350-8550: wait at least 15 minutes MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 3: Introduction
Manual objectives The purpose of this manual is to provide the user with the necessary information to install, program and start up the Danfoss VLT 5300-5500, VLT 6350-6550 and VLT 8350-8550 frequency converters. This manual should be read thoroughly before operating, servicing or initializing the drives. -
Page 4: Transportation And Uncrating
VLT frequency converter slightly, using all four lifting panel of the crate, this will give access to the lifting rings, distributing the weight as evenly as possible. rings on the top of the VLT frequency converter. MG.56.A2.02 - VLT is a registered Danfoss trademark... - Page 5 (1847) provided in the back. Refer to the dimensional 74.6 drawings in this instruction manual. (1896) 4 x ø0.63 (16) Min. free air space 15.7 below the drive (400) MG.56.A2.02 - VLT is a registered Danfoss trademark...
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Page 6: Key Diagram For Vlt 5300-5500 / Vlt 6350-6550 / Vlt 8350-8550
® 5000/6000/8000 Series I Key diagram for VLT 5300-5500 / VLT 6350-6550 / VLT 8350-8550 Brake terminals 81, 82 and 104-106 are not available in VLT 6000 HVAC. MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 7: Technical Data
4. Min. cable cross-section is the smallest cable cross-section allowed to be fitted on the terminals. Always comply with national and local regulations on min. cable cross-section. 5. Connection stud 2 x M12/3 x M12. MG.56.A2.02 - VLT is a registered Danfoss trademark... - Page 8 5. Connection stud 2 x M12/3 x M12. 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 175L3489 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1147 must be used.
- Page 9 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 175L3489 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1147 must be used. MG.56.A2.02 - VLT is a registered Danfoss trademark...
- Page 10 6. If UL/cUL is to be complied with, AC Littelfuse type KLK, Danfoss ordering no. 175L3489 must be used. 7. If UL/cUL is to be complied with, DC Littelfuse type KLKD, Danfoss ordering no. 176F1147 must be used. MG.56.A2.02 - VLT is a registered Danfoss trademark...
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Page 11: Mechanical Installation
Min. distance between VLT frequency converter and other plant components, left and right sides. VLT 5300-5500, VLT 6350-6550 and VLT 8350-8550 must be fastened to the floor with bolts. The drawing shows the dimensions. MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 12: Pre-Installation
Nema 1 (IP 20) and IP 54 units. side without any space between them, since these units do not require cooling on the sides. MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 13: Cable Site
1. Derating of output current versus altitude at T = max. 45 2. Derating of max. T versus altitude at 100% output current. MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 14: Electrical Installation
Connect the different earth systems at the lowest possible conductor impedance. The lowest possible conductor impedance is obtained by keeping the conductor as short as possible and by using the greatest possible surface area. MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 15: Rfi Switch
I Electrical installation, power cables before operating the RFI switch. Compact Nema 1 (IP 20)/IP 54 Without disconnector and mains fuses VLT 5300-5500 VLT 6350-6550 VLT 8350-8550 MG.56.A2.02 - VLT is a registered Danfoss trademark... - Page 16 5000/6000/8000 Series Compact Nema 1 (IP 20)/IP 54 With disconnector and mains fuses VLT 5300-5500 VLT 6350-6550 VLT 8350-8550 Brake terminals 81, 82 and 104-106 are not available in VLT 6000 HVAC. MG.56.A2.02 - VLT is a registered Danfoss trademark...
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Page 17: Electrical Installation, Enclosure
5000/6000/8000 Series I Electrical installation, enclosure Compact Nema 1 (IP 20) / IP 54 VLT 5300-5500 VLT 6350-6550 VLT 8350-8550 Brake terminals 81, 82 and 104-106 are not available in VLT 6000 HVAC. MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 18: Terminal Adapter Kit
I Installation of brake resistor temperature switch Earth terminal Torque: 0.5-0.6 Nm Screw size: M3 Brake resistor R- 81 terminals R+ 82 Function 106, 104, Brake resistor temperature switch. Loadsharing DC- 88 DC+ 89 MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 19: Cable Cross-Section And Length
Max. motor cable length for screened cable is 150 m (500 ft.). Max. motor cable length for unscreened cable is 300 m (1000 ft.). MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 20: Mains Connection
VLT frequency converter. Mains connection from the bottom without built-in disconnector and fuses Mains connection from the side without built-in disconnector and fuses Mains connection from the side with built-in disconnector and fuses MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 21: Motor Connection
VLT frequency converter unit. The factory setting is for clockwise rotation with the VLT frequency transformer output connected as follows. Motor connection from the bottom Terminal U/T1/96 connected to U-phase Terminal V/T2/97 connected to V-phase MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 22: Brake Connection (Vlt 5000 Series Only)
® 5000/6000/8000 Series I Brake connection (VLT 5000 Series ONLY) I Load sharing connection The connection cable to the brake resistor must The connection cable must be screened and the be screened. Connect the screen by means of max. length from the VLT frequency converter cable clamps to the conductive back plate at to the DC bar is 25 metres. -
Page 23: Motor And Dc Coils Connections On Ip 00
+DC 118, - DC 117 To motor U/T1/96, V/T2/97, W/T3/98 To DC bus line +DC 89, - DC 88 U2/T1/119, V2/T2/120, W2/T3/121 To motor terminals on VLT DC bus coils Motor coils MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 24: Control Cable Routing
I Control cable routing The drawing below shows how to route your control cable in the VLT frequency converter. Terminals 104-106 are not available in VLT 6000 and VLT 8000 AQUA series. MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 25: Connection Example
See monitored via serial communication. Analogue inputs in parameter group 300. Brake terminals 81, 82 and 104-106 are not available in VLT 6000 and VLT 8000 AQUA series. MG.56.A2.02 - VLT is a registered Danfoss trademark... - Page 26 ® 5000/6000/8000 Series * Depends on parameter settings. MG.56.A2.02 - VLT is a registered Danfoss trademark...
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Page 27: Electrical Installation Procedures
5. Install line 1 from the power supply to terminal R/L1/91. 6. Install line 2 from the power supply to terminal S/L2/92. 7. Install line 3 from the power supply to terminal T/L3/93. MG.56.A2.02 - VLT is a registered Danfoss trademark... -
Page 28: Electrical Installation, Control Leads
It can be changed by swapping Rated motor speed Parameter 106 two phases of the motor cable. Press STOP or OFF/STOP to stop the motor. Set frequency interval and ramp times. MG.56.A2.02 - VLT is a registered Danfoss trademark... - Page 29 Select total or reduced Automatic Motor Adaption (AMA) in parameter 107. For further description of AMA, please see the manual. Press START to start the Automatic Motor Adaption (AMA). Press DISPLAY/STATUS to leave the Quick Menu. MG.56.A2.02 - VLT is a registered Danfoss trademark...
- Page 30 Mains supply 3 x 380 - 500 V ........Mains supply 3 x 380 - 500 V ..........Mechanical dimensions ............Motor connection ..............Motor start ..............Pre-fuses ............. Pre-installation ..........Programming the VLT 5000 ..............RFI switch MG.56.A2.02 - VLT is a registered Danfoss trademark...
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