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Compact performance Programming and diagnostics manual CP field bus node 13 Type CP-FB13-E Field bus connection PROFIBUS-DP as per EN 50170 Manual 165 213 en 0112e...
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....... . . 165 213 (Festo AG & Co., D-73726 Esslingen, Federal Republic of Germany, 2001) Internet: http://www.festo.com...
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Contents and general instructions Festo P.BE-CP-FB13-E-EN en 0112e...
The CP field bus node CP-FB13-E described in this docu- mentation is intended exclusively for use as a slave on the PROFIBUS-DP. CP modules from Festo can be connected to the CP field bus node CP-FB13-E. The CP node may only be used as follows: –...
Information on the contents can be found in the file “Readme”. Information on further CP modules can be found in the man- uals for the individual modules. Fig. 0/1 contains a summary. Festo P.BE-CP-FB13-E-EN en 0112e...
This means that failure to observe this instruction may result in damage to property. The following pictogram marks passages in the text which describe activities with electrostatically sensitive compo- nents. Electrostatically sensitive components may be damaged if they are not handled correctly. Festo P.BE-CP-FB13-E-EN en 0112e...
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Accessories: Information on necessary or sensible accessories for the Festo product. Environment: Information on environment-friendly use of Festo products. Text markings The bullet indicates activities which may be carried out in any order. 1. Figures denote activities which must be carried out in the numerical order specified.
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Information on fitting, on commissioning, installing and com- installing and commis- programming and missioning CPA or CPV sioning CP I/O modules diagnosing related to valve terminals the node used Fig. 0/1: Manuals on the CP system Festo P.BE-CP-FB13-E-EN en 0112e...
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All the I/O modules which are connected together on one CP String connection of the field bus node. All the I/O modules which are connected via strings to a CP field bus String assignment node (0...3) Festo P.BE-CP-FB13-E-EN en 0112e...
S Please observe the regulations for handling electrostati- cally sensitive components. You can thereby prevent the electronics of the node from being damaged. General information on installing the CP modules can be found in the manual “CP system”. Festo P.BE-CP-FB13-E-EN en 0112e...
Warning S Before commissioning: Make sure that switch elements 3..6 are set to PROFIBUS-DP. S During operation: Do not modify the DIL switch settings during operation. You can thereby avoid undesired reactions of the connected actuators. Festo P.BE-CP-FB13-E-EN en 0112e...
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1. Installation Screws of cover DIL switches PROFIBUS-DP BUS ERROR 24 V DC POWER POWER V SAVE ERROR Fig. 1/1: Position of the DIL switch Festo P.BE-CP-FB13-E-EN en 0112e...
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ON OFF: reserved Field bus protocol must be set to ON OFF: reserved Field bus protocol must be set to ON OFF: reserved Field bus protocol reserved OFF: must be set to OFF Festo P.BE-CP-FB13-E-EN en 0112e...
Address selector switch UNITS figure Address selector switch TENS figure DIL switch (HUNDREDS figure with switch element 1) Fig. 1/2: Setting the field bus address on the address selector switches Festo P.BE-CP-FB13-E-EN en 0112e...
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DP master. Recommendation: Assign the field bus addresses in ascending order. Assign the field bus addresses, if necessary, to suit the machine struc- ture of your system. Permitted field bus addresses 0; ...; 125 Festo P.BE-CP-FB13-E-EN en 0112e...
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DIL switch element 1 to the units, tens or hundreds figure of the desired field bus address. Example Set field bus address 005 Set field bus address 121 Fig. 1/3: Example of set station numbers Festo P.BE-CP-FB13-E-EN en 0112e...
S When calculating the maximum permitted length of the field bus cable, also take into consideration the sum of the branch line lengths. The maximum permitted length of a branch line depends on the cable type and on the baud rate. 1-10 Festo P.BE-CP-FB13-E-EN en 0112e...
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Cable specification as per EN 50170 (cable type A): Characteristic impedance: 135...165 Ohm (3...20 MHz) < 30 nF/km Capacitance per unit length: > 110 Ohm/km Loop resistance: > 0.64 mm Core diameter: > 0.34 mm Core cross-sectional area: 1-11 Festo P.BE-CP-FB13-E-EN en 0112e...
Connecting the CP modules Warning S In order to connect the CP modules to a string, use the special CP cable from Festo (type KVI-CP-1-...). S Note that the complete length of the cable on a string must not exceed 10 m.
EN 60950/VDE 0805. Remark: By using PELV power units with Festo valve terminals, you can ensure protection against electric shock (protection against direct and indirect contact) in accordance with EN 60204-1/ IEC 204.
You can connect the node with the sub-D plug FBS-SUB-9-GS-9 from Festo (part no. 18529). Outer diameter of the cable for the Festo sub-D plug: 6...9 mm. Festo sub-D plug (IP65)
Clamp the screening of the field bus cable under the cable clip of the Festo sub-D plug (see diagram). Please note The cable clip in the Festo sub-D plug is connected inter- nally only capacitively with the metallic housing of the sub-D plug.
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Screening con- nection, cable clip Only connected capacitively CP-FB13-E (repre- sented smaller) Pin assignment in the plug BUS ERROR 24 V DC POWER POWER V Fig. 1/6: Festo sub-D plug, pin assignment and screening connection 1-16 Festo P.BE-CP-FB13-E-EN en 0112e...
If the CP system is at the end of the field bus system, a bus termination is necessary. Recommendation: Use here the sub-D plug from Festo (part no. 18529). A suit- able resistor network is provided in the housing of the sub-D plug. The bus termination must be switched manually.
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Pin 5: data refer- Data signal ence potential Pin 3 220 Ω Data signal Pin 8 390 Ω Pin5 Fig. 1/8: Circuit diagram for bus termination network for cable type A as per EN 50170 1-18 Festo P.BE-CP-FB13-E-EN en 0112e...
EN 50170 volume 2 and therefore supports the control of network components for optical-fibre waveguides. Examples of optical-fibre waveguide network components: – Siemens Optical Link Module (OLM) for PROFIBUS plus – Siemens Optical Link Plug (OLP) for PROFIBUS 1-19 Festo P.BE-CP-FB13-E-EN en 0112e...
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1. Installation 1-20 Festo P.BE-CP-FB13-E-EN en 0112e...
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Commissioning Chapter 2 Festo P.BE-CP-FB13-E-EN en 0112e...
1. Connect the power supply for the node (see manual “CP system”) 2. Connect the CP modules 3. Switch on the power supply 4. Save the string assignment by pressing the SAVE button Festo P.BE-CP-FB13-E-EN en 0112e...
The configuration of the valve terminal requires an accurate procedure, as in certain circumstances different configuration specifications are required for each valve terminal on account of the modular structure. Please observe the instructions for this procedure in the following sections. Festo P.BE-CP-FB13-E-EN en 0112e...
– when the CP system is switched on/off – when the field bus module has stopped. The FREEZE mode will also be automatically reset in the following case: – when the bus connection to the CP system is interrupted (response monitoring active). Festo P.BE-CP-FB13-E-EN en 0112e...
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Return to normal operation with the UNSYNC command. Module consistency The CP system supports the following variants of module consistency: – over the complete structure of the CP system – via the selected format (word). Festo P.BE-CP-FB13-E-EN en 0112e...
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CP system. Caution Configure a CP system only in one of the following ways: – standard mode (max. 4 x 049) – compact mode (sum identifiers). Mixing the two identifiers is not permitted. Festo P.BE-CP-FB13-E-EN en 0112e...
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= Input/output Length = byte = word Consistency = byte or word = complete length *) Is not supported Fig. 2/2: Composition of the identifier byte Example: 00010000 = 016 (010 ): 8DI = 8 digital inputs Festo P.BE-CP-FB13-E-EN en 0112e...
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DP identifier Comment 16DX Input module and output module of string 0 16DX Input module and output module of string 1 16DX Input module and output module of string 2 Fig. 2/4: Configuration in standard mode Festo P.BE-CP-FB13-E-EN en 0112e...
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Non-existent CP valve terminals, output modules or input modules occupy input or output bytes, if a higher string is assigned with inputs or outputs. Maximum configuration in compact mode: 8 input bytes and 8 output bytes 2-10 Festo P.BE-CP-FB13-E-EN en 0112e...
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– – With output modules or valve terminals Last used string Number of Sum identifier (decimal) number output bytes 16DO 32DO – – Fig. 2/5: Compact mode: Possible configuration of the in- puts and outputs 2-11 Festo P.BE-CP-FB13-E-EN en 0112e...
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= 2. DP identifier Comment 6 input bytes 6 output bytes Example 2: CP system with 3 strings, only 3 output modules, highest assigned string number = 2. DP identifier Comment 6 output bytes 2-12 Festo P.BE-CP-FB13-E-EN en 0112e...
The following chapters describe as an example the most im- portant steps for configuring the Festo valve terminal with the COM PROFIBUS or STEP7 software. It is assumed here that the user is already familiar with the information in the manual for the COM PROFIBUS or STEP7 software.
2. Commissioning Icons 2. There are icon files for Festo valve terminals on the CD ROM to facilitate configuration. Copy the relevant files into the following directory on your PC or programmer: – COM PROFIBUS 3.x: ...\COMPB3x\BITMAPS file: PBFB13CN.BMP –...
1. Use the left-hand mouse key to mark the slave type “VALVES” in the slave catalogue 1. The slave type “VALVES” will appear if you have copied the device master file correctly (see step 1 of the prepara- tions). 2-15 Festo P.BE-CP-FB13-E-EN en 0112e...
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Fig. 2/7: Selecting the highest assigned string number 5. Select the highest assigned string number and click on The icon of the Festo valve terminal will appear under the graphic of the master. (Prerequirements: You have copied the icon file as described in step 2 of the preparations).
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Access the mask “Configure” 1. Double-click with the left-hand mouse key or once with the right-hand key on the icon of the Festo valve terminal. 2. Now click “Configure” in the menu which appears. The mask “Configure” will appear (Fig. 2/8).
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Compact mode If you wish to use the compact mode, proceed as follows: 1. Delete the identifiers for the standard mode. 2. Enter the identifiers in compact mode (summary: see Fig. 2/5). Configuration is then completed. 2-18 Festo P.BE-CP-FB13-E-EN en 0112e...
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Fig. 2/9: Configuration with COM PROFIBUS 5.0 1. Open the directory \DP-Slave\Valves\... in the hardware catalogue. 1. The Festo valve terminals will be listed. (Prerequirements: You have copied the device data base files as described in step 1 of the preparations).
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– The PROFIBUS address must be assigned (see above). – The station type “FESTO CP FB13” must be selected (see above). Configuring Access the mask “Configure” 1. Click with the right-hand mouse key on the icon of the valve terminal.
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3. Click the button “Module...” The mask “Module selection” will appear (Fig. 2/11). Fig. 2/11: Selecting the highest assigned string number 4. Select the highest assigned string number, click on “Apply” and finally on “Close”. 2-21 Festo P.BE-CP-FB13-E-EN en 0112e...
Fig. 2/12: Example 1: configuration Example 2: as example 1, but entry in compact mode DP identifier Comment String 1 – 4 input bytes String 2 – 6 output bytes Fig. 2/13: Example 2: configuration 2-22 Festo P.BE-CP-FB13-E-EN en 0112e...
The function “Auto addr.” with a marked I/O address range, carries out an automatic assignment of the unused addresses of the system, depending on the system limits. Configuration and address assignment are then completed. Examples of addressing can be found in chapter 2.2.7. 2-23 Festo P.BE-CP-FB13-E-EN en 0112e...
As from STEP7 V4.02, GSD files are saved within the STEP7 project (station GSD files). This can cause the updating/ loading of new GSD files to be carried out supposedly in- correctly. Please inform yourself about handling the GSD files in the STEP7 help. 2-24 Festo P.BE-CP-FB13-E-EN en 0112e...
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4. Edit the mask “Properties of the DP master” – bus profile – baud rate 5. Activate the DP master in the rack. Further information (directories, etc.) can be found in the file “Readme” in the main directory of the CD ROM. 2-25 Festo P.BE-CP-FB13-E-EN en 0112e...
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Fig. 2/15: Station selection with STEP7 V5.1 – HW Config (see text) 1. Click on the catalog icon 1. The Hardware Catalog opens. 2. Use the left-hand mouse key to mark station type “FESTO CP FB13” 2 (\PROFIBUS-DP\Further Field Devices\ VALVES) in the Hardware Catalog.
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0 in the configuration table (see Fig. 2/16). The program automatically enters the identifiers in this mask in standard mode. Fig. 2/16: Configuration with STEP7 Hardware Catalog 2-27 Festo P.BE-CP-FB13-E-EN en 0112e...
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3. Open the mask “Properties DP slave” 2 by double click- ing the appropriate line in the configuration table. 4. Repeat steps 2 and 3 if necessary for a second identifier. 2-28 Festo P.BE-CP-FB13-E-EN en 0112e...
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Please note With S7-400 controllers with CPU with integrated DP master, up to 4 bytes of addresses will be reserved per DP ID depending on the version status. Station selection and configuration are then completed. 2-29 Festo P.BE-CP-FB13-E-EN en 0112e...
(O22.0...23.7, not used) not assigned (I22.0...23.7, not used) String 2 O24.0...25.7 16 outputs and I24.0...25.7 16 electric inputs String 3 – Address range can be used not assigned for other bus slaves See also Fig. 2/18 2-30 Festo P.BE-CP-FB13-E-EN en 0112e...
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Octet 6: Bits 0...7 I25.0...I25.7 I = input O = output ( ) = assigned but not used Fig. 2/18: Example: Addressing the inputs and outputs of a CP system on the PROFIBUS- DP in standard mode 2-31 Festo P.BE-CP-FB13-E-EN en 0112e...
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8 outputs (I20.0...21.7, not used) String 1 (O22.0...23.7, not used) 16 inputs I22.0...23.7 String 2 O24.0...25.7 16 outputs String 3 Address range can be used not assigned for other bus slaves See also Fig. 2/19 2-32 Festo P.BE-CP-FB13-E-EN en 0112e...
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( ) = assigned but not used Sum of the assigned bytes: 6 output bytes; 4 input bytes Fig. 2/19: Example: Addressing the inputs and outputs of a CP system on the PROFIBUS- DP in compact mode 2-33 Festo P.BE-CP-FB13-E-EN en 0112e...
NOMINAL configuration are com- plete and correct (see also chapter 2.1.2). – the power supplies for the PLC and the field bus slaves are switched on either simultaneously or in the sequence specified below. 2-34 Festo P.BE-CP-FB13-E-EN en 0112e...
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Please note A CP valve location occupies two addresses. The following applies: – lower-value address: pilot solenoid 14 – higher-value address: pilot solenoid 12 2-35 Festo P.BE-CP-FB13-E-EN en 0112e...
2. Commissioning Operation with general DP master The Festo CP system can be controlled from any PLC, PC or industrial PC with a PROFIBUS-DP module in accordance with EN 50170 (DIN 19245). Information on the functions FREEZE, SYNC, the DP ident- ifiers, standard and compact mode can be found in section 2.1.4.
Sync mode set by master Unlock_Req Bit 7 Bit 6 Explanation Lock_Req min T + slave parameters may be overwritten Release CP system for other masters CP system blocked for other masters Release CP system for other masters 2-37 Festo P.BE-CP-FB13-E-EN en 0112e...
The configuration of a CP system must be carried out as follows: – per string: a DP identifier for inputs and outputs. – via sum identifier: sum of the input bytes and sum of the output bytes. 2-38 Festo P.BE-CP-FB13-E-EN en 0112e...
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The composition of the identifier bytes can be found in sec- tion 2.1.4. Summary of parameters (Chk_Cfg) Octet 1-n DP identifier Permitted identifiers for Festo CP systems in compact mode (see also Fig. 2/5). Number of Decimal inputs Decimal outputs...
Please note With the function Data_Exchange, the CP system expects the output information for the valves and electric outputs. The input information is sent as a reply telegram to the master. 2-40 Festo P.BE-CP-FB13-E-EN en 0112e...
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Bit 7: Input/output z+7 . . . Octet 8: I/O data byte_8 Bit 0: Input/output t+8 Bit 1: Input/output t+9 . . . Bit 7: Input/output t+15 *) x, y, z, t = Address offset of master module 2-41 Festo P.BE-CP-FB13-E-EN en 0112e...
2. Commissioning 2.3.6 Summary of implemented functions and service access points (SAP) Function Available Destination SAP (DSAP) Data_Exchange RD_Inp RD_Outp Slave_Diag Set_Prm Chk_Cfg Get_Cfg Global_Control Set_Slave_Add 2-42 Festo P.BE-CP-FB13-E-EN en 0112e...
The delay time within the CP system depends on the amount of data and, therefore, on the string assignment. It amounts to: < 5 ms. Please refer to your controller manual for calculating the total transmission time. 2-43 Festo P.BE-CP-FB13-E-EN en 0112e...
Enter the identifiers for the CP system in the following se- quence: 1. digital inputs 2. digital outputs Example: CP system with 2 valve terminals and 2 input modules. Last used string of Identifier Assigned address range the CP system 16 inputs/outputs 16 inputs/outputs 2-44 Festo P.BE-CP-FB13-E-EN en 0112e...
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Diagnosis Chapter 3 Festo P.BE-CP-FB13-E-EN en 0112e...
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..........3-24 3.7.2 Short circuit in the sensor supply on an input module ....3-25 Festo P.BE-CP-FB13-E-EN en 0112e...
The LEDs on the node enable you to make a speedy on-the- spot diagnosis of the operating status of the CP system. Bus-specific LED Operating voltage LEDs PROFIBUS-DP String LEDs BUS ERROR 24 V DC POWER POWER V SAVE ERROR Fig. 3/1: LEDs of CP node FB13 Festo P.BE-CP-FB13-E-EN en 0112e...
In normal operating status the green LEDs POWER and POWER V light up. lights up; flashes; out) Colour Operating status Error treatment normal none POWER Green normal none lights up POWER V Green normal none lights up Festo P.BE-CP-FB13-E-EN en 0112e...
Load voltage of the outputs (pin 2) is POWER lights up not in tolerance range outputs (pin 2) Green POWER V flashes S Check the power supply Power supply for electronics (pin 1) is POWER not applied connection hardware fault Servicing required Festo P.BE-CP-FB13-E-EN en 0112e...
– Switched-off or defective field bus module S Field bus connection – Interrupted, short-circuited or faulty field bus connection S Configuration – Configuration not correct, nominal • actual status Valve test – ERROR (Conclude valve test) Festo P.BE-CP-FB13-E-EN en 0112e...
– None of the programmed interlockings or further switch- ing conditions will be taken into account. Test routine During the test routine of the CP terminal, all the valves will be switched on and off at 1-second intervals. Festo P.BE-CP-FB13-E-EN en 0112e...
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1. Switch off the power supplies (pins 1 and 2) on the node. 2. Set the address selector switch and the DIL switch elements to their original positions. Switch off the power supplies again when the test routine is concluded: on the node on the output modules. Festo P.BE-CP-FB13-E-EN en 0112e...
Interruption in CP connection on various CP modules Additional error messages (DIL switch 2 = ON): – Load voltage failure on the CP connection Drop below tolerance in voltage for CP valves ( < 20.4 V) – Festo P.BE-CP-FB13-E-EN en 0112e...
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CP system. Only those diagnos- tic bits, which require a further diagnostic step, are repre- sented. Station status 1 Device-related diagnosis 1 is sensible Device-related diagnosis 1 Device-related diagnoses 2...5 are sensible Fig. 3/2: Diagnostic steps 3-10 Festo P.BE-CP-FB13-E-EN en 0112e...
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Summary of diagnostic bytes Diagnostic words Several diagnostic words are made available for each bus slave in the IM 308-C module. The diagnostic words and their meanings in conjunction with the Festo CP system are as follows: Byte Octet Diagnostic address...
Diag.Invalid_Slave_Response Always logical “0” (set by CP system) Diag.Prm_Fault Last parametrizing telegram faulty Diag.Master_Lock Always logical “0” (set by CP system) Heavy print = Valve terminal related bits Fig. 3/4: Diagnostic bits of station status_1 3-12 Festo P.BE-CP-FB13-E-EN en 0112e...
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Fig. 3/5: Diagnostic bits of station status_2 Structure of station status 3 Octet 3: station status_3 Meaning Explanation 0...6 – Reserved Diag.Ext_Diag_Overflow Always logical “0” (set by CP system) Fig. 3/6: Diagnostic bits of station status_3 3-13 Festo P.BE-CP-FB13-E-EN en 0112e...
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5...6 Ident_Number Manufacturer identifier: These octets contain the manufacturer identifier. F13C for the Festo CP system. Ext_Diag_Data Header device-related diagnosis: (device-related diagnosis) This octet represents the header for the device diag- nosis. The CP system enters the fixed value 8, i.e. 8 octets “device-related diagnosis”, incl.
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Common error 2, logical “1”: Error on string 2 Common error 3 Common error 3, logical “1”: Error on string 3 Heavy print = Valve terminal related bits Fig. 3/8: Diagnostic bits of device-related diagnosis 1 3-15 Festo P.BE-CP-FB13-E-EN en 0112e...
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Load voltage for valve coils < 10 V Logical “1”: load Logical “1”: (no significance) Heavy print = Valve terminal related bits With DIL switch S2 = ON Fig. 3/10: Diagnostic bits of device-related diagnoses 2...5 3-16 Festo P.BE-CP-FB13-E-EN en 0112e...
Please note Unilaterally actuated valves move to the basic position. Double-solenoid valves remain in the current position. If mid-position functions are implemented with CP valves, these move to defined positions (pressurized, exhausted, blocked). 3-17 Festo P.BE-CP-FB13-E-EN en 0112e...
Almost all configuration programs contain the function “Response monitoring”. For the operating modes mentioned, the time specified corresponds to the drop-off time of the valves and electric outputs. Further details on response monitoring can be found in the appropriate manuals. 3-18 Festo P.BE-CP-FB13-E-EN en 0112e...
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OB82 Reaction to a device-related Default OB is programmed diagnosis OB86 Reaction to failure of a DP slave Default OB is programmed Further details can be found in the appropriate manuals for the control systems. 3-19 Festo P.BE-CP-FB13-E-EN en 0112e...
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(see mask “Properties of DP slave” in HW Config) RET_VAL:=MW100 When faults occur, output error code RECORD:=P#M110.0 WORD 7 Pointer to start of data range for diagnosis and length of diagnostic data BUSY:=M10.0 Reading finished 3-20 Festo P.BE-CP-FB13-E-EN en 0112e...
3. Select the bus parameters which correspond to your system. Confirm with OK. A window with diagnostic information will appear. 4. Read the diagnostic information (see Fig. 3/11). Fig. 3/11: Online diagnostic information with COM PROFI- BUS 5.0 3-21 Festo P.BE-CP-FB13-E-EN en 0112e...
3. Diagnosis Online diagnosis with STEP7 Direct diagnostic events in conjunction with the Festo valve terminal can be: – Decentral periphery: station failure - Communication between slave and master interrupted – Faulty module (see device-specific diagnosis) – Transition from operating status START to RUN (nominal/...
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Fig. 3/12: Online diagnosis via diagnostic buffer Device-specific diagnosis for the Festo valve terminal 6. Click the Festo valve terminal 6 instead of the CPU. You can read further information on the status of the valve terminal in the window “Module Information”.
CP system on system will be reset automati- the field bus node cally The outputs can then be used again. If the short circuit/over- load still exists, the outputs will be switched off again. 3-24 Festo P.BE-CP-FB13-E-EN en 0112e...
– Interrupt briefly the power supply to the CP system on the field bus node The inputs can then be interrogated again. If the short circuit/ overload still exists, the fault will be shown again. 3-25 Festo P.BE-CP-FB13-E-EN en 0112e...
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3. Diagnosis 3-26 Festo P.BE-CP-FB13-E-EN en 0112e...
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Technical data and index Appendix A Festo P.BE-CP-FB13-E-EN en 0112e...
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............Festo P.BE-CP-FB13-E-EN en 0112e...
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– Pin 1 node FB13-E 250 mA – Total electronics of the CP system See manual “CP system”, Table of current consumption Residual ripple 4 Vpp (within tolerance) Bridging time during logic voltage failure 20 ms Festo P.BE-CP-FB13-E-EN en 0112e...
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Loading capacity of power supply positive (P5V) Max. 40 mA pin 6 Electromagnetic compatibility – Interference emission Tested as per EN 55011, limit value B – Immunity to interference Tested as per EN 50082-2 Festo P.BE-CP-FB13-E-EN en 0112e...
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........Preparing for operation on the PROFIBUS-DP ..Festo P.BE-CP-FB13-E-EN en 0112e...
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........2-24 Festo P.BE-CP-FB13-E-EN en 0112e...
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......1-14 Diagnostic information ......3-12 Festo P.BE-CP-FB13-E-EN en 0112e...
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........VIII Transmission times ......2-43 Festo P.BE-CP-FB13-E-EN en 0112e...