HEIDENHAIN POSITIP 8000 Operating Instructions Manual

HEIDENHAIN POSITIP 8000 Operating Instructions Manual

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POSITIP 8000
Operating Instructions
Milling
Digital Readout
English (en)
03/2020

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Summary of Contents for HEIDENHAIN POSITIP 8000

  • Page 1 POSITIP 8000 Operating Instructions Milling Digital Readout English (en) 03/2020...
  • Page 2: Table Of Contents

    13 Programming..........................205 14 File management..........................219 15 Settings............................227 16 Servicing and maintenance......................283 17 What to do if ..........................293 18 Removal and disposal........................299 19 Specifications..........................301 20 Index...............................308 21 List of figures..........................311 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 3 Intended use............................28 Improper use............................28 Personnel qualification........................29 Obligations of the operating company....................29 General safety precautions......................... 30 2.7 .1 Symbols on the product......................30 2.7 .2 Electrical safety precautions....................31 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 4 General information..........................46 Device overview........................... 47 Connecting encoders........................... 50 Connecting touch probes........................51 Wiring switching inputs and outputs....................52 Connecting input devices........................55 Connecting a network peripheral.......................55 Connecting the line voltage........................56 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 5 Position display functions......................79 6.10 Status bar............................. 80 6.10.1 Operating elements of the status bar..................80 6.10.2 Adjusting settings in the quick access menu................81 6.10.3 Stopwatch..........................82 6.10.4 Calculator..........................83 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 6 6.11 OEM bar..............................84 6.11.1 Operating elements of the OEM bar..................84 6.11.2 Calling functions of the OEM bar....................84 6.12 Messages and audio feedback......................85 6.12.1 Messages..........................85 6.12.2 Wizard............................86 6.12.3 Audio feedback.........................87 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 7 Backing up and restoring OEM settings................126 7 .9.7 Configuring the unit for screenshots..................127 7.10 Backing up data..........................128 7 .10.1 Back up settings........................128 7 .10.2 Back up user files........................129 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 8 Performing the reference mark search after startup............. 133 8.2.3 Setting the language......................133 8.2.4 Changing the password......................134 Single steps for setup........................135 8.3.1 Basic settings.........................135 8.3.2 Preparing machining processes..................... 143 Back up settings..........................149 Back up user files..........................150 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 9 Programming the row of holes..................... 165 9.9.6 Simulating program run......................166 9.10 Machining a bolt hole circle and row of holes (Program run)............167 9.10.1 Opening the program......................167 9.10.2 Running the program......................168 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 10 Machining pattern........................186 11.3 Executing blocks..........................191 11.4 Using the simulation window......................192 11.4.1 Depiction as contour view.....................193 11.5 Working with the positioning aid....................194 11.6 Applying the Scaling factor......................194 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 11 Closing a program........................217 13.5.3 Saving a program........................217 13.5.4 Saving a program under a new name................... 218 13.5.5 Saving a program automatically.....................218 13.5.6 Deleting a program........................ 218 13.6 Editing program blocks........................218 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 12 Contents 14 File management..........................219 14.1 Overview............................. 220 14.2 File types.............................221 14.3 Managing folders and files....................... 221 14.4 Viewing files............................224 14.5 Exporting files............................ 224 14.6 Importing files............................ 225 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 13 15.5.10 Special settings........................249 15.5.11 <Axis name> (settings of the axis)..................250 15.5.12 Encoder..........................252 15.5.13 Reference marks (Encoder)....................255 15.5.14 Reference point displacement....................256 15.5.15 Linear error compensation (LEC)................... 257 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 14 15.6.14 Settings (OEM area)......................279 15.6.15 Program execution......................... 279 15.6.16 Configuring M functions......................280 15.6.17 Text database......................... 280 15.6.18 Messages..........................281 15.6.19 Back up and restore (OEM area)................... 281 15.6.20 Documentation........................282 15.6.21 Software options........................282 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 15 System or power failure........................294 17 .2.1 Restoring the firmware......................294 17 .2.2 Restore settings........................295 17.3 Malfunctions............................295 17 .3.1 Troubleshooting........................295 18 Removal and disposal........................299 18.1 Overview............................. 300 18.2 Removal...............................300 18.3 Disposal............................... 300 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 16 Product dimensions with Single-Pos stand................306 19.3.2 Product dimensions with Duo-Pos stand................306 19.3.3 Product dimensions with Multi-Pos stand................307 19.3.4 Product dimensions with Multi-Pos holder................307 20 Index...............................308 21 List of figures..........................311 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 17: Fundamentals

    Fundamentals...
  • Page 18 ID number Demo software for the product POSITIP 8000 Demo is software you can install on a computer regardless of the device. POSITIP 8000 Demo helps you to become familiar with, try out or present the functions of the device.
  • Page 19 If the ID numbers and indexes do not match, so that the documentation is not valid, you will find the current documentation for the product at www.heidenhain.de. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 20 Have you found any errors or would you like to suggest changes? We continuously strive to improve our documentation for you. Please help us by sending your suggestions to the following e-mail address: userdoc@heidenhain.de HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 21 These instructions must be read and observed by every person who performs any of the following tasks: Mounting Installation Commissioning and configuration Operation Programming Service, cleaning and maintenance Troubleshooting Removal and disposal HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 22 ... items supplied with the product ... accessories for the product ✓ ✓ ... correct mounting of the product 4 "Mounting" ✓ ✓ ... correct installation of the product 5 "Installation" HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 23 ✓ ✓ ✓ 19 "Specifications" ... product dimensions and mating dimensions (drawings) This chapter enables accessing the content of these ✓ ✓ ✓ 20 "Index" instructions according to specific topics. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 24 The behavior of the functions depends on the configurable machine settings The book symbol represents a cross reference to external documentation, e.g. the documentation of your machine tool builder or other supplier. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 25 Identifies an item of a list Example: TTL interface EnDat interface Bold Identifies menus, displays and buttons Example: Tap Shut down The operating system shuts down Turn the power switch off HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 27: Safety

    Safety...
  • Page 28 The products of the POSITIP 8000 series are advanced digital readouts for use on manually operated machine tools. In combination with linear and angle encoders, digital readouts of the POSITIP 8000 series return the position of the tool in more than one axis and provide further functions for operating the machine tool.
  • Page 29 Provide all materials and means necessary in order for the personnel to complete the assigned tasks Ensure that the device is operated only when in perfect technical condition Ensure that the device is protected from unauthorized use HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 30 Functional ground connection as per IEC/EN 60204-1. Observe the information on installation. Product seal. Breaking or removing the product seal will result in forfeiture of warranty and guarantee. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 31 If you open the product, the warranty and the guarantee will become void. Never open the housing Only the product manufacturer is permitted to access the inside of the product HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 33: Transport And Storage

    Transport and storage...
  • Page 34: Overview

    Installation Instructions Printed issue of the Installation Instructions in the currently available languages Single-Pos stand Stand for rigid mounting, inclination angle 20°, fixing hole pattern 100 mm x 100 mm HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 35: Accessories

    TS 248 touch probe Touch probe for probing 683112-xx a workpiece (for setting presets), radial cable outlet USB connecting cable USB connecting cable for 354770-xx connector type A to type B For mounting HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 36: In Case Of Damage In Transit

    Contact the distributor or machine manufacturer for replacement parts If damage occurred during transit: Keep the packaging materials for inspection Contact HEIDENHAIN or the machine manufacturer This applies also if damage occurred to requested replacement parts during transit. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 37: Repackaging And Storage

    Storage of the product Package the product as described above Observe the specified ambient conditions Further information: "Specifications", Page 301 Inspect the product for damage after any transport or longer storage times HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 39: Mounting

    Mounting...
  • Page 40: Overview

    Allen key, size 2.5 (Duo-Pos stand) Materials for mounting on a supporting surface The unit must be mounted to a stand or a holder to ensure the correct and intended use of the product. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 41: Mounting On Single-Pos Stand

    Figure 2: Product mounted on Single-Pos Figure 3: Cable routing on Single-Pos stand stand Further information: "Product dimensions with Single-Pos stand", Page 306 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 42: Mounting On Duo-Pos Stand

    Figure 4: Product mounted on Duo-Pos stand Figure 5: Cable routing on Duo-Pos stand Further information: "Product dimensions with Duo-Pos stand", Page 306 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 43: Mounting On Multi-Pos Stand

    Figure 6: Product mounted on Multi-Pos stand Figure 7: Cable routing on Multi-Pos stand Further information: "Product dimensions with Multi-Pos stand", Page 307 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 44: Mounting On Multi-Pos Holder

    Figure 8: Product mounted on Multi-Pos Figure 9: Cable routing on Multi-Pos holder holder Further information: "Product dimensions with Multi-Pos holder", Page 307 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 45: Installation

    Installation...
  • Page 46: Overview

    (ESD). It is essential to observe the safety precautions for handling ESD-sensitive components Never touch connector pins without ensuring proper grounding Wear a grounded ESD wristband when handling device connections HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 47: Device Overview

    If you remove a measuring device or peripheral, re-attach the dust protection cap to the connection The type of connections for encoders may vary depending on the product version. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 48: Figure 10: Rear Panel Of Devices With Id 1089176-Xx

    SN 12 345 678 www.heidenhain.de X32X33 X34 X116 X117 X100 AC 100 V ... 240 V 50 Hz .. 60 Hz (max. 38 W) Figure 10: Rear panel of devices with ID 1089176-xx HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 49: Figure 11: Rear Panel Of Devices With Id 1089177-Xx

    Figure 11: Rear panel of devices with ID 1089177-xx Connections: X102: 37-pin D-sub connection for digital TTL interface (8 inputs, 16 outputs) X112: 15-pin D-sub connection for touch probes (e.g. HEIDENHAIN touch probe) X1-X6: 15-pin D-sub connections for encoder with interfaces of the type 1 V 11μA or EnDat 2.2...
  • Page 50: Connecting Encoders

    Pin layout of X1, X2, X3, X4, X5, X6 11 µA EnDat 2.2 R– 11 μA Inter- EnDat DATA shield CLOCK A– Sense B– Sense 11 μA 1– 2– DATA CLOCK EnDat HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 51: Connecting Touch Probes

    If the cable connectors include mounting screws, do not overtighten them Pin layout of X112 LED+ B 5 V B 12 V DC 12 V DC 5 V LED– B – Probe signals, readiness TP – Touch Probe, normally closed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 52: Wiring Switching Inputs And Outputs

    If the cable connectors include mounting screws, do not overtighten them The digital or analog inputs and outputs must be assigned in the device settings of the respective switching function. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 53 DC 5 V DC 5 V Dout 0...15 Din 0...7 GND (D) Pin layout of X104 CO – Change Over NO – Normally Open NC – Normally Closed Relay outputs: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 54 Dout 1 Dout 3 Dout 5 Dout 7 DC 24 V Digital inputs: Digital outputs: X105 X105 Pin 17, 18, 36 Din 0...23 DC 24 V DC 24 V Dout 0...7 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 55: Connecting Input Devices

    "Assembly of the product", Page 40 Connect the network peripheral to Ethernet port X116 using a standard CAT.5 cable. The cable connector must firmly engage in the port Further information: "Device overview", Page 47 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 56: Connecting The Line Voltage

    Comply with the pin layout Connect the power connection to a 3-wire grounded power outlet using a power cable that meets requirements Further information: "Device overview", Page 47 Pin layout X100 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 57: Basic Operation

    Basic operation...
  • Page 58: Overview

    The following overview describes the different gestures for operating the touchscreen or the mouse: Tapping Means touching the screen briefly with your fingertip Means pressing the left mouse button once HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 59 Means pressing the left mouse button once and holding it down while moving the mouse; at least the starting point of the motion is defined The actions initiated by dragging include Scrolling through lists and texts HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 60: General Operating Elements And Functions

    Tap + or – until the desired value is displayed Long-press + or – to scroll through the values more quickly The selected value is displayed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 61 The last action is undone To add a feature, tap Add The new feature is added Close Tap Close to close a dialog Confirm Tap Confirm to conclude an activity HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 62: Positip 8000 - Switch-On And Switch-Off

    Tap anywhere on the touchscreen An arrow appears at the bottom of the screen Drag the arrow up The screen is switched on and shows the user interface last displayed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 63: Switching Off The Positip 8000

    Before a new user can log in, the logged-in user has to log out. The product provides various authorization levels that grant the user full or restricted access to management and operation functionality. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 64: User Login

    Tap Log out The user is logged out All functions of the main menu are inactive, except for Switch The product can only be used again after a user has logged in HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 65: Setting The Language

    "Activating the reference mark search", Page 113 User interface The unit is available in different versions, which are variously equipped. The user interface and available functions may vary depending on the version. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 66: User Interface After Switch-On

    Further information: "Manual operation menu", Page 69 If automatic user login is not activated, then the product opens the User login menu. Further information: "User login menu", Page 76 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 67: Main Menu Of The User Interface

    Execution of a previously created program with user inter- face Further information: "Program run menu ", Page 72 Programming Creation and management of individual programs Further information: "Programming menu ", Page 73 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 68 "Settings menu", Page 77 Further information: Switch-off Shutdown of the operating system or activation of power- saving mode Further information: "Switch-off menu", Page 78 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 69: Manual Operation Menu

    Spindle speed (machine tool) In the Manual operation menu, the workspace shows the position values measured at the machine axes. The status bar provides auxiliary functions. Further information: "Manual operation", Page 169 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 70: Mdi Menu

    Activation Tap MDI in the main menu The user interface for MDI mode is displayed Figure 16: MDI menu Axis key Actual position Distance-to-go Status bar Spindle speed (machine tool) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 71: Figure 17: Mdi Block Dialog Box

    You specify the distance to the target point, and the distance to go is then calculated and displayed. The status bar provides additional measured values and functions. "MDI mode", Page 183 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 72: Program Run Menu

    Program run selected block. The status bar provides additional measured values and functions. Further information: "Program run ", Page 197 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 73: Programming Menu

    The status bar and the optional OEM bar are not available in the Programming menu. Figure 19: Programming menu View bar Toolbar Program management You can see a visualization of the selected block in the optional simulation window. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 74: Figure 20: Programming Menu With Opened Simulation Window

    In the Programming menu, you can create and manage programs. You define individual machining steps or machining patterns as blocks. A sequence of blocks then forms a program. Further information: "Programming ", Page 205 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 75: File Management Menu

    The USB mass storage products and the network drives are displayed with their name or drive designation. Further information: "File management", Page 219 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 76: User Login Menu

    To log in another user, the logged-in user must first log out. "User login and logout", Page 63 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 77: Settings Menu

    Further information: "Settings", Page 227 The product provides various authorization levels that grant the user full or restricted access to management and operation functionality. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 78: Switch-Off Menu

    Reference mark search performed successfully Reference mark search not performed or no reference mark detected Selected gear stage of the gear spindle Further information: "Setting the gear stage for gear spindles", Page 80 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 79: Position Display Functions

    If no entry is made in the spindle speed input field for three seconds, the device switches back to the display of the current spindle speed. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 80: Status Bar

    Further information: "Adjusting settings in the quick access menu", Page 81 Preset table Display of the current preset; tapping opens the preset table "Creating a preset table", Page 145 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 81: Adjusting Settings In The Quick Access Menu

    The Scaling factor by which the stored position is multiplied during execution of an MDI block or program block Feed-rate value for axes in the Manual operation and MDI operating modes HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 82: Stopwatch

    Operating element Function Start Starts time measurement or resumes time measure- ment after Pause Pause Interrupts time measurement Stop Stops time measurement and resets it to 0:00:00 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 83: Calculator

    For finding the centerline of a workpiece Further information: "Defining presets", Page 172 Probing For finding the center point of a circular feature (hole or cylinder) "Defining presets", Page 172 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 84: Oem Bar

    Tap the Spindle speed field on the OEM bar The product applies the predefined voltage value at which the spindle of the connected machine tool is brought to the selected rotational speed (with no load on the spindle) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 85: Messages And Audio Feedback

    To make the message display area smaller, drag the handle To close the display area, drag the handle up out of the screen The number of unclosed messages is indicated in Messages HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 86: Wizard

    The wizard proceeds to the next step or completes the process Tap Next to proceed to the next step Tap Back to return to the previous step Tap Close to close the wizard HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 87: Audio Feedback

    The available sounds are grouped into categories. The sounds differ within a category. You can define the audio feedback settings in the Settings menu. Further information: "Sounds", Page 233 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 89: Commissioning

    Commissioning...
  • Page 90: Overview

    If the password is no longer known, contact a HEIDENHAIN service agency. Confirm the entry with RET Tap Log in The user is logged in The product opens the Manual operation mode HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 91: Performing The Reference Mark Search After Startup

    The language selected for the user is indicated by a national flag in the Language drop-down list Select the flag for the desired language from the Language drop-down list The user interface is displayed in the selected language HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 92: Changing The Password

    Select the application Selecting the Application Basic settings Activating the Software options Setting the date and time Setting the units of measure Configuring a touch probe Configuring a touch probe HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 93 If the product is disconnected from the power source while it is on, the configuration data can be lost or corrupted. Back up the configuration data and keep the backup for recovery purposes HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 94: Selecting The Application

    Contact a HEIDENHAIN service agency and submit the displayed device information in order to request a license key for the product The license key and the license file are generated and sent by e-mail HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 95 Activating a license key You can activate a license key by Reading the license key from the provided license file into the product Entering the license key manually into the product HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 96 On the overview page, you can check which Software options are enabled for the product. Tap Settings in the main menu Tap Service Open in the sequence Software options Overview A list of enabled Software options is displayed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 97: Setting The Date And Time

    To set the rounding method, tap the corresponding drop- down list and select the rounding method To set the number of decimal places displayed, tap – or + Further information: "Units", Page 234 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 98: Configuring A Touch Probe

    Commissioning | Configuring a touch probe Configuring a touch probe You can use probing functions to set presets with a HEIDENHAIN KT 130 Edge Finder. The stylus of the edge finder can be additionally fitted with a ruby ball tip.
  • Page 99: Overview Of Typical Encoders

    Commissioning | Configuring the axes 7.7.1 Overview of typical encoders The following overview lists the parameters of the HEIDENHAIN encoders that are typically connected to the product. When connecting other encoders, refer to the encoder's documentation for the required parameters.
  • Page 100: Configuring Axes For Encoders With Endat Interface

    If activated, enter the offset value for Reference point displacement Confirm the entry with RET To apply the current position as the offset value, tap Apply under Current position for reference point shift HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 101 To view the electronic ID label of the encoder, tap ID label In order to see the results of the encoder diagnosis, tap Diagnosis Further information: "<Axis name> (settings of the axis)", Page 250 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 102: Pp Pp

    Mechanical ratio Confirm each input with RET For Angle encoder, select the Display mode, if applicable Tap Reference marks Select the reference mark from the Reference mark drop- down list: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 103 Positive: The direction of traverse is in the counting direction of the encoder Negative: The direction of traverse is opposite to the counting direction of the encoder Further information: "<Axis name> (settings of the axis)", Page 250 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 104: Performing Error Compensation For Linear Encoders

    Error compensation enables the device to automatically compensate for systematic measuring errors during machining of the workpieces. One or more compensation factors can be defined by comparing nominal and actual values. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 105 Linear error compensation and segmented linear error compensation cannot be combined with each other. If you enable a reference point shift, then you need to reconfigure the error compensation. This helps you avoid measuring errors. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 106 Activate Compensation with the ON/OFF slide switch You can also use Linear error compensation (LEC) for angle encoders if the rotation angle is less than 360°. "Linear error compensation (LEC)", Page 257 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 107 To switch to the previous display, tap Back twice Activate Compensation with the ON/OFF slide switch The error compensation for the axis is applied "Segmented linear error compensation (SLEC)", Page 257 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 108: Configuring The Spindle Axis

    Spindle Gear spindle Spindle with orientation To switch to the previous display, tap Back If applicable, select the axis name S for the axis from the Axis name drop-down list HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 109 5 V Further information: "Movement commands from digital input (S)", Page 267 Further information: "Special functionsOEM bar item", Page 278 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 110: Configuring Axis+ Nc

    Tap Axis type Select Axis+ NC (software option) To switch to the previous display, tap Back If applicable, select the name of the axis from the Axis name drop-down list HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 111 Further information: "Inputs", Page 260 Parameter Settings ► Axes ► Axis name Path: Start-up time Kv factor P Kv factor L Further information: "<Axis name> (settings of the axis)", Page 250 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 112: Coupling Axes

    -: principal axis - coupled axis The position values of both axes are offset against each other according to the selected type of calculation Further information: "<Axis name> (settings of the axis)", Page 250 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 113: Activating The Reference Mark Search

    A graphic can also be optionally displayed for calling the M functions in the program run. Further information: "Configuring M functions", Page 280 The product differentiates between standard M functions and the manufacturer- specific M functions. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 114: Standard M Functions

    OEM bar: Configuring an OEM bar with specific functions Settings: Selecting the application, customizing the display elements and messages Screenshots: Configuring the unit for screenshots with the program Screen- shotClient HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 115: Adding Documentation

    Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 116: Adding A Startup Screen

    Disconnect the USB mass storage device When you save the user files, the OEM-specific opening screen is also saved and can be restored. Further information: "Back up user files", Page 129 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 117: Configuring The Oem Bar

    "OEM bar item: Logo", Page 276 Navigate to the folder containing the image file, and select the file Tap Select Select the desired option in the Link to documentation drop- down list HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 118 Tap Spindle speed in the Type drop-down list Tap the name of the spindle in the Spindle drop-down list Enter the desired nominal value into the Spindle speed input field HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 119 For every M function, you can also define corresponding images for displaying the status using Select image for active function and Select image for inactive function Further information: "M functionOEM bar item", Page 277 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 120 For each special function, you can also define corresponding images for displaying the status using Select image for active function and Select image for inactive function Further information: "Special functionsOEM bar item", Page 278 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 121 Open in the sequence OEM area OEM bar Bar items Tap the desired menu item Tap Remove bar entry Tap OK to confirm deletion The menu item is deleted from the OEM bar HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 122: Adjusting The Display

    As an OEM, you can define specific error messages that overwrite standard error messages or are triggered by defined input signals as additional messages. For this purpose, you can create a text database that contains your specific error messages. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 123: Figure 26: Example - Xml File For Text Database

    Figure 26: Example – XML file for text database Then you import the XML file by means of a USB mass storage device (FAT32 format) into the product and save it, for example, to the Internal/Oem storage location. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 124 Navigate to the folder containing the XML file Tap the file name Tap Select Confirm the successful transfer with OK You have now successfully imported the Text database Further information: "Text database", Page 280 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 125 Tap Settings in the main menu Tap Service Open in the sequence OEM area Settings Messages Tap the desired message entry Tap Remove the entry Tap OK to confirm deletion The error message is deleted HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 126: Backing Up And Restoring Oem Settings

    If required, connect a USB mass storage device (FAT32 format) to a USB port of the product Navigate to the folder containing the backup file Select the backup file Tap Select Confirm the successful transfer with OK HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 127: Configuring The Unit For Screenshots

    For a detailed description, please refer to the POSITIP 8000 Demo Manual. This User's Manual is available in the "Documentation" User's folder of the product website. Further information: "Demo software for the product", Page 18 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 128: Backing Up Data

    Confirm the entry with RET Tap Save as Tap OK to confirm the successful backup of the configuration The configuration file was backed up "Back up and restore", Page 272 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 129: Back Up User Files

    Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 131: Setup

    Setup...
  • Page 132: Overview

    Setup user or OEM user for the assigned password. If the password is no longer known, contact a HEIDENHAIN service agency. Confirm the entry with RET Tap Log in HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 133: Performing The Reference Mark Search After Startup

    The language selected for the user is indicated by a national flag in the Language drop-down list Select the flag for the desired language from the Language drop-down list The user interface is displayed in the selected language HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 134: Changing The Password

    Enter the new password and repeat it Confirm entry with RET Tap OK Close the message with OK The new password is available the next time the user logs in HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 135: Single Steps For Setup

    Back up the configuration data and keep the backup for recovery purposes 8.3.1 Basic settings The commissioning engineer (OEM) may have already carried out several basic settings. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 136 To set the number of decimal places displayed, tap – or + Further information: "Units", Page 234 Entering and configuring users The following user types, which have different rights, are defined in the product's factory default settings: Setup Operator HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 137 Tap OK A message appears Close the message with OK The user is created with the basic data. The user can then further edit the data himself later HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 138 Close the message with OK To change the language, select the flag for the desired language in the Language drop-down list Use the ON/OFF slider to activate or deactivate the Auto login function HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 139 The Operating Instructions are copied to the product Any existing Operating Instructions will be overwritten Confirm the successful transfer with OK The Operating Instructions can be opened and displayed on the product HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 140 Enter the Preferred DNS server and, if required, the Alternative DNS server Confirm the entires with RET The configuration of the network connection is applied "Network", Page 236 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 141 Select Authentication for encrypting the password in the network Configure the Mount options Tap OK Tap Mount The connection to the network drive is established Further information: "Network drive", Page 237 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 142 Tap Input devices Select the flag for the desired language from the USB keyboard layout drop-down list The keyboard assignment corresponds to the selected language Further information: "Input devices", Page 232 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 143: Preparing Machining Processes

    You can define the following parameters: Description Parameter Tool type Diameter D Length L Designation that uniquely Diameter of the tool Tool length along the identifies the tool contact surface tool axis HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 144 The symbol changes and the entry is unlocked Tap Delete A message appears Close the message with OK The selected tool is deleted from the tool table Tap Close The Tool table dialog box is closed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 145: Figure 29: Preset Table With Absolute Positions

    Numerical You must manually enter the numeric value of the preset in the input preset table Depending on the application, users of the type Operator define the presets. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 146 (hole or cylinder) (three probing procedures with tool, four probing procedures with edge finder) In the Manual operation chapter, you can find various examples for how you can probe a preset. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 147 Leave the input field empty to load the measured value To define a new value, enter the desired value Confirm the entry with RET Tap Confirm in the wizard The new coordinates are applied as the preset HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 148 The active checkbox is highlighted in green Tap Delete A message appears Close the message with OK The selected preset(s) is/are deleted from the preset table Tap Close The Preset table dialog box is closed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 149: Back Up Settings

    Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 150: Back Up User Files

    Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 151: Quick Start

    Quick Start...
  • Page 152: Overview

    "Manual operation", "MDI mode", "Programming " and "Program run ". Make sure that you have read and understood the "Basic operation" chapter before carrying out the actions described below. Further information: "Basic operation", Page 57 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 153: Logging In For Quick Start

    Setup user or OEM user for the assigned password. If the password is no longer known, contact a HEIDENHAIN service agency. Confirm entry with RET Tap Log in HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 154: Requirements

    A pre-processed workpiece blank is clamped on the machine tool Product A spindle axis is configured The axes have been homed Further information: "Conducting the reference mark search", Page 171 A HEIDENHAINKT 130 Edge Finder is available HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 155 The defined Ø 5.0 mm drill is added to the tool table Repeat this procedure for the other tools, and use the naming convention [Type] [Diameter] Tap Close The Tool table dialog box is closed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 156: Determining The Preset (Manual Operation Mode)

    RET Tap Confirm in the wizard The probed coordinate is loaded in preset 0 Repeat the procedure and define the preset in the Y direction via probing HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 157: Machining A Through Hole (Manual Operation)

    X direction: 95 mm Y direction: 50 mm Predrill the through hole Move the spindle to a safe position Keep positions X and Y You have successfully predrilled the through hole HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 158: Boring The Through Hole

    Figure 34: Example workpiece – machining a rectangular pocket Activation Tap MDI in the main menu The user interface for MDI mode is displayed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 159: Defining The Rectangular Pocket

    Feed rate for plunging: 260 Confirm each entry with RET To run the block, tap END The positioning aid is displayed If the simulation window is active, the rectangular pocket is visualized HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 160: Milling A Rectangular Pocket

    Figure 35: Example workpiece – machining a fit Activation Tap MDI in the main menu The user interface for MDI mode is displayed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 161: Defining The Fit

    On the product, set a spindle speed of 250 rpm Start the machining process—follow the instructions of the wizard Tap Close Program run is terminated The wizard closes You have successfully machined the fit HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 162: Determining The Preset (Manual Operation Mode)

    To align the bolt hole circle and frame of holes you must set the circle center of the fit as the preset. Based on this preset the product then calculates all values for the relative coordinate system. Ascertain the preset with the HEIDENHAIN KT 130 Edge Finder.
  • Page 163: Programming A Bolt Hole Circle And Row Of Holes (Programming)

    In Name enter the name Example Confirm the entry with RET In Unit for linear values select the mm unit of measure The program has been successfully created; you can then begin with programming HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 164: Programming The Tool

    Feed rate: 2000 Feed rate for plunging: 600 Confirm each entry with RET Tap END to terminate the input process Tap Save program in the program management The program is saved HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 165: Programming The Tool

    If the tool axis is NC-controlled, additionally enter the following parameters: Clearance height: 10 Feed rate: 2000 Feed rate for plunging: 600 Confirm each entry with RET Tap Save program in the program management The program is saved HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 166: Simulating Program Run

    Check the view for programming errors, e.g. tool path intersections of holes If there are no programming errors you can machine the bolt hole circle and row of holes HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 167: Machining A Bolt Hole Circle And Row Of Holes (Program Run)

    Tap Open program in the program management A dialog box is opened. Select the Internal/Programs storage location in the dialog Tap the file Example.i Tap Open The selected program is opened HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 168: Running The Program

    Repeat the process for the row of holes machining block After drilling the row of holes tap Close Machining is terminated The program is reset The wizard is closed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 169: Manual Operation

    Manual operation...
  • Page 170: Overview

    Tap Manual operation in the main menu The user interface for manual operation is displayed Figure 40: Manual operation menu Axis key Reference Position display Status bar Spindle speed (machine tool) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 171: Conducting The Reference Mark Search

    Tap Reference marks Existing reference marks are cleared The Reference symbol blinks Follow the instructions of the wizard The Reference symbol stops blinking upon successful completion of the reference mark search HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 172: Defining Presets

    You can define presets on a workpiece in the Manual Operation mode in the following ways: Probe a workpiece with a HEIDENHAIN KT 130 Edge Finder. Use this method to automatically enter the presets into the preset table. Probing a workpiece with a tool (touch-off). Use this method to define the respective tool position as a datum.
  • Page 173: Functions For The Probing Of Presets

    Determine the centerline of a workpiece (two probing procedures) Determine the center point of a circular form (hole or cylinder) (three probing procedures with tool, four probing procedures with edge finder) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 174: Probing Or Touching Off Of Presets

    Leave the input field empty to load the measured value To define a new value, enter the desired value Confirm the entry with RET Tap Confirm in the wizard The new coordinates are applied as the preset HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 175: Example 1: Setting A Preset On A Corner

    Probe the edge in the Y+ direction Probe the edge in the X+ direction Probe the edge in the Z– direction The product defines the preset on the corner of the workpiece HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 176: Example 2: Setting A Preset Centered On An Edge

    Probe the edge in the Y+ direction Probe the edges in the X+ direction and X– direction Probe the edge in the Z– direction The products defines the preset centered on the edge of the workpiece HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 177: Example 3: Setting A Preset On A Circle Center

    Probing steps Figure function Probe the hole at four points Probe the edge in the Z– direction The product defines the preset centered in the hold of workpiece HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 178: Example 4: Setting A Preset In The Middle Of The Workpiece

    Y– direction Probe the edges in the X+ direction and X– direction Probe the edge in the Z– direction The product defines the preset in the middle of the workpiece HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 179: Setting A Position As A Preset

    The entered position value is linked with the current position and overwrites the active preset in the preset table The active preset is applied as the new value Perform the desired machining operation HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 180: Creating A Tool

    To protect the entry for a tool from accidental changes or deletion, tap the Lock symbol next to the tool's entry The symbol changes and the entry is locked Tap Close The Tool table dialog box is closed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 181: Selecting A Tool

    Tap the tool you want to use Tap Confirm The associated tool parameters are applied automatically The selected tool is shown on the status bar Mount the desired tool on the machine tool HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 183: Mdi Mode

    MDI mode...
  • Page 184: Overview

    Program run mode. Further information: "Programming ", Page 205 Further information: "Program run ", Page 197 Calling up Tap MDI in the main menu HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 185: Figure 41: Mdi Menu

    MDI mode | Overview Tap Create on the status bar The user interface for MDI mode is displayed Figure 41: MDI menu View bar Block parameters MDI block Status bar Block tools HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 186: Block Types

    Select the tool on the status bar Further information: "Creating a tool table", Page 143 You can load the current axis position with Actual position capture into the appropriate input fields. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 187: Figure 42: Schematic Depiction Of The Hole Block

    Feed rate Speed of the tool axis (only for an NC-controlled Z axis) Feed rate for plung- Speed of the tool axis for downfeed (only for an NC- controlled Z axis) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 188: Figure 43: Schematic Display Of The Bolt Hole Circle Block

    Feed rate Traversing speed of the tool axis (only for NC-controlled Z axis) Feed rate for plung- Traversing speed of the tool axis for plunging (only for NC-controlled Z axis) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 189: Figure 44: Schematic Display Of The Row Of Holes Block

    Frame of holes Clearance height Starting depth for milling in the tool axis (only for NC- controlled Z axis) Feed rate Traversing speed of the tool axis (only for NC-controlled Z axis) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 190: Figure 45: Schematic Display Of The Rectangular Pocket Block

    Length of the rectangular pocket in the X-axis direction Side length in Y Length of the rectangular pocket in the Y-axis direction Direction Direction in which the rectangular pocket is roughed out (clockwise or counterclockwise) Default: counterclockwise HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 191: Executing Blocks

    Follow the instructions in the wizard If you are using NC-controlled axes, then tap or press NC START on the product or machine tool HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 192: Using The Simulation Window

    Display of simulation and blocks Graphic-Position Display of simulation, parameters (position values for program run, if required) and blocks Position Display of parameters (position values for program run, if required) and blocks HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 193: Depiction As Contour View

    The simulation window for the currently selected block appears Tap Graphic on the view bar to enlarge the simulation window The parameter view is hidden and the simulation window is enlarged HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 194: Working With The Positioning Aid

    This enables you to mirror and scale a block. You can activate a scaling factor in the quick access menu. "Adjusting settings in the quick access menu", Page 81 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 195: Figure 49: Example - Mdi Block

    Figure 50: Example – Execution of an MDI block with scaling factor If the calculated dimensions cannot be attained with the selected tool, the execution of the block is aborted. The scaling factor cannot be changed during execution of a block. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 197: Program Run

    Program run...
  • Page 198: Overview

    If the machine tool has NC-controlled axes, and the product uses a POSITIP 8000 NC1 software option, then the parameters for positioning movements are transferred directly to the machine tool. The individual steps are initiated via the NC START key on the machine tool.
  • Page 199: Using The Program

    "Managing programs", Page 204 Figure 51: Example of a program in the Program un operating mode View bar Simulation window (optional) Distance-to-go display Toolbar Program blocks Spindle speed (machine tool) Program management HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 200: Running The Program

    When the Single Block mode is active, the program stops after each block of the program control (this also includes blocks that do not require any action by the user) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 201: Proceeding To A Specific Program Block

    The following options are available on the view bar: Operating element Function Graphic Display of simulation and blocks Graphic-Position Display of simulation, position values and blocks Position Display of position values and blocks HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 202: Figure 52: Simulation Window With Contour View

    Current block or machining position (green) Tool contour, tool position and tool path (orange) You can modify the colors and line thicknesses used in the contour view. Further information: "Simulation window", Page 231 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 203: Applying The Scaling Factor

    "Adjusting settings in the quick access menu", Page 81 If the calculated dimensions cannot be attained with the selected tool, the execution of the block is aborted. The scaling factor cannot be changed during execution of a block. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 204: Setting The Spindle Speed

    Tap the folder containing the file Tap the file Tap Open The selected program is loaded 12.3.2 Closing a program Tap Close program in the program management The opened program is closed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 205: Programming

    Programming...
  • Page 206: Overview

    Programming does not require connecting the product to a machine tool. To obtain a better overview during programming, you can use the POSITIP 8000 Demo software for programming. You can export the generated programs and load them onto the device. Calling up...
  • Page 207: Block Types

    Further information: "Defining presets", Page 172 Preset block Parameter Description Preset number ID from the preset table Optional: Selection from preset table HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 208: Machine Functions

    Select the tool on the status bar "Creating a tool table", Page 143 Further information: You can load the current axis position with Actual position capture into the appropriate input fields. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 209: Figure 54: Schematic Depiction Of The Hole Block

    Feed rate Speed of the tool axis (only for an NC-controlled Z axis) Feed rate for plung- Speed of the tool axis for downfeed (only for an NC- controlled Z axis) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 210: Figure 55: Schematic Display Of The Bolt Hole Circle Block

    Feed rate Traversing speed of the tool axis (only for NC-controlled Z axis) Feed rate for plung- Traversing speed of the tool axis for plunging (only for NC-controlled Z axis) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 211: Figure 56: Schematic Display Of The Row Of Holes Block

    Frame of holes Clearance height Starting depth for milling in the tool axis (only for NC- controlled Z axis) Feed rate Traversing speed of the tool axis (only for NC-controlled Z axis) HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 212: Figure 57: Schematic Display Of The Rectangular Pocket Block

    Length of the rectangular pocket in the X-axis direction Side length in Y Length of the rectangular pocket in the Y-axis direction Direction Direction in which the rectangular pocket is roughed out (clockwise or counterclockwise) Default: counterclockwise HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 213: Creating A Program

    Figure 58: Example of a program in the Programming operating mode View bar Simulation window (optional) Block parameters Toolbar Program blocks Program management HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 214: Programming Support

    Define the relevant parameters, depending on the block type "Block types", Page 207 Further information: Confirm each entry with RET If the simulation window is active, the current block is visualized HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 215: Deleting Blocks

    The following options are available on the view bar: Control Function Graphic Display of simulation and blocks Graphic position Display of simulation, position values, and blocks Position Display of position values and blocks HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 216: Depiction As Contour View

    The simulation window for the highlighted block appears Tap Graphic on the view bar to enlarge the simulation window The parameter view is hidden and the simulation window is enlarged HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 217: Checking A Program In The Simulation Window

    Closing a program Tap Close program in the program management The opened program is closed 13.5.3 Saving a program Tap Save program in the program management The program is saved HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 218: Saving A Program Under A New Name

    The parameters of the selected block are displayed Edit the relevant parameters, depending on the block type Confirm each entry with RET Tap Save program in the program management The edited program is saved HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 219: File Management

    File management...
  • Page 220: Overview

    Tap File management in the main menu The file management user interface is displayed Figure 60: File management menu List of available storage locations List of folders in the selected storage location HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 221: File Types

    Tap Create a new folder Tap the input field in the dialog and enter a name for the new folder Confirm entry with RET Tap OK A new folder is created HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 222 Drag the icon of the file you want to move to the rightt The operating elements are displayed Tap Move to In the dialog, select the folder to which you want to move the file Tap Select The file is moved HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 223 Drag the icon of the file you want to delete to the right The operating elements are displayed Tap Delete selection Tap Delete The folder or file is deleted HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 224: Viewing Files

    In the dialog, select the storage location to which you want to export the file Tap Select The file is exported to the USB mass storage device or the network drive HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 225: Importing Files

    Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 227: Settings

    Settings...
  • Page 228: Overview

    Settings menu. If, for example, the POSITIP 8000 NC1 software option is not activated on the unit, then the settings parameters that are necessary for this software option are not displayed on the unit.
  • Page 229: General

    Tap and drag: Touch the touchscreen and drag the arrow upwards from the lower edge Tap: Touch the touchscreen Tap or axis movement: Touch the touchscreen or move the axis Default setting: Tap and drag HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 230: Display

    Settings: Actual value Nominal value Default setting: Actual value Distance-to-go indicator Display of the distance-to-go indicator in MDI mode Settings: ON or OFF Default value: ON HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 231: Simulation Window

    Upward: values increase in the upward direction Downward: values increase in the downward direction Default value: Upward The Undo buttons enable the color definitions of the simulation window to be reset to factory settings. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 232: Input Devices

    Off (only multitouch): Operation only possible with the touchscreen, the mouse is deactivated Default setting: Auto (until first multitouch) USB keyboard layout If a USB keyboard is connected: Language selection of the keyboard assignment HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 233: Sounds

    Default setting: Current system time Date format Format in which the date is displayed Settings: MM-DD-YYYY: month, day, year DD-MM-YYYY: day, month, year YYYY-MM-DD: year, month, day Default setting: YYYY-MM-DD (e.g. "2016-01-31") HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 234: Units

    Round to 0 and 5: Decimal digits ≤ 24 or ≥ 75 are rounded to 0, decimal digits ≥ 25 or ≤ 74 are rounded to 5 Default setting: Commercial HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 235: Copyrights

    Meaning and function Operating Instructions Display of the operating instructions stored on the product Default: no document; the document in the desired language can be added "Documentation", Page 282 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 236: Interfaces

    IPv6 standard gateway Network address of the router connecting a network Preferred DNS server Primary server for mapping the IP address Alternative DNS server Optional server for mapping the IP address HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 237: Network Drive

    Kerberos V5 authentication and packet signing NTLM password hashing NTLM password hashing with signing NTLMv2 password hashing NTLMv2 password hashing with signing Default value: None Configuration of the Mount options Settings: Default value: nounix,noserverino HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 238: Usb

    Parameter Explanation Name Name of the switching function Switching function Selecting whether the switching function should be activated or deactivated Settings: ON or OFF Default setting: ON HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 239 (only with Interval type of switching) Upper limit Selecting the upper limit of the axis position at which switching is to occur (only Interval type of switching) Remove the entry Removing the position-dependent switching function HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 240: User

    Language of the user – Auto login On restart of the product: Automatic login of the last logged-in user Default value: OFF – Remove user account Removal of the user account HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 241: Setup

    Language of the user Setup, OEM – Auto login On restart of the product: Automatic login of the last logged-in user Default value: OFF – Remove user account Removal of the user account HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 242: Operator

    Path: Parameter Explanation Adds a new user of the type Operator Further information: "Entering and configuring users", Page 136 It is not possible to add further OEM and Setup-type users. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 243: Axes

    (the Z axis), the thumb points in the positive X direction, and the index finger in the positive Y direction. Figure 62: Assignment of the rectangular coordinate system to the machine axes HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 244: Reference Marks

    Start starts the reference mark search and opens the workspace Reference mark search status Indicates whether the reference mark search was successful Display: Successful Unsuccessful Stop of reference mark search Indicates whether the reference mark search was canceled Display: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 245: Information

    Further information: "Inputs (Switching functions)", Page 246 Outputs Assignment of the digital output for the respective switching function according to the pin layout Further information: "Outputs (Switching functions)", Page 247 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 246: Inputs (Switching Functions)

    Default value: Not connected Spindle-independent manual movements are only possible if there is a high level at the input. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 247: Outputs (Switching Functions)

    Program Run or if automatic feed rate is activated in Manual mode. The lighting flashes if an active cycle is interrupted and can be continued by pressing the NC START key. Default value: Not connected HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 248: Overrides

    Setting range: M100 ... M120 Digital output Assignment of the digital output for the M function according to pin layout Default value: Not connected Remove Removal of the selected M function HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 249: 15.5.10 Special Settings

    HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 250: Axis Name> (Settings Of The Axis)

    Configuration of the linear error compensation LEC or segment- ed linear error compensation SLEC Further information: "Linear error compensation (LEC)", Page 257 Further information: "Segmented linear error compensation (SLEC)", Page 257 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 251 The entered required amount of time for the axes to be in the positioning window positioning window until the block is completed (only for manual- ly operated linear axes) Setting range: 0 ms to 10000 ms Default value: 0 ms HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 252: 15.5.12 Encoder

    Connected encoder model Settings: Linear encoder: Linear axis Angle encoder: Rotary axis Angle encoder as linear encoder: Rotary axis is displayed as linear axis Default value: Depending on the connected encoder HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 253 Setting range: 1 ... 1000000 Default value: 1000 Teach sequence Starts the teach sequence for determining the Line count for an angle encoder based on a specified angle of rotation. HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 254 Warning with current ≤ 5.76 µA Error message with current ≤ 2.32 µA or ≥ 17 .27 µA Signal 11 µApp, setting: Frequency Error message with frequency ≥ 150 kHz HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 255: Reference Marks (Encoder)

    For encoders with TTL interface: Interpolation value of the encoders and integrated interpolation for the evaluation of the coded reference marks. Settings: None 2-fold 5-fold 10-fold 20-fold 50-fold Default value: None HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 256: 15.5.14 Reference Point Displacement

    Current position for reference Apply applies the current position as an offset (in mm or point shift degrees, depending on the selected encoder model) between the reference mark and the zero point HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 257: Linear Error Compensation (Lec)

    Opens the table of supporting points for manual editing Create table of supporting points Opens the menu for creating a new Table of supporting points Further information: "Create table of supporting points", Page 258 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 258: 15.5.17 Create Table Of Supporting Points

    Setting range: 0 kHz ... 1000 kHz Default value: 20.000 Direction signal is inverted Activate this function if you want to change the direction of rotation of the connected stepper motor Default value: Not active HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 259 Default value: Not connected Target position reached Assignment of the digital output when the axis is on the Target position in MDI mode of operation or in program run Default value: Not connected HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 260: 15.5.19 Inputs

    Default value: Not connected Input for digital movement Assignment of the digital input for the movement command in the negative direction according to pin layout command in negative direction Default value: Not connected HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 261: 15.5.21 Movement Commands From Analog Input

    Default value: 200 To be able to use the function, an input must be assigned in Smooth feed selection for analog movement commands Further information: "Inputs (Switching functions)", Page 246 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 262: 15.5.22 Digital Enable Inputs

    Default value: Not connected Signal is low-active If the function is active, a "low" signal at the input is interpreted as a mechanical handwheel HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 263: 15.5.23 Software Limit Switches

    The switching functions are available only for units with ID number 1089177-xx. Settings ► Axes ► Spindle axis S Path: Parameters Explanation Axis name Definition of the axis name displayed in the position preview Settings: Not defined Default setting: S HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 264 Setting range: 0 rpm ... 500 rpm Default value: 30 To use the function, you have to assign an input to the Spindle position parameter. "Inputs (S)", Page 267 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 265 Start-up time for upper spindle speed range: Time within which the drive accelerates from standstill to the maximum speed Smax Start-up time for lower spindle speed range: Time within which the drive accelerates from standstill to the maximum speed Smax HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 266: Outputs (S)

    Smax and Umax. Smax Definition of the Spindle speed attained with Umax Setting range: 100 rpm ... 10000 rpm Default value: 2000 "Special settings", Page 249 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 267: Inputs (S)

    Assignment of the digital input for the spindle start according to pin layout Default value: Not connected Spindle stop Assignment of the digital input for the spindle stop according to pin layout Default value: Not connected HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 268: Digital Enable Inputs (S)

    Assignment of a digital input; the signal positions the spindle at the speed set in Maximum spindle speed for oriented spindle stop during stopping to a desired position Default value: Not connected HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 269: Spindle Speed Display Via Analog Input (S)

    15.5.30 Adding Gear stages Settings ► Axes ► S ► Gear stages ► + Path: Parameter Explanation Adding a new gear stage with default name "Gear stages", Page 270 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 270: 15.5.31 Gear Stages

    Setting range: 0 rpm ... 2000 rpm Default value: 1500 Minimum spindle speed Definition of the minimum spindle speed Setting range: 0 rpm ... 500 rpm Default value: 50 Remove Removal of the selected gear stage HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 271: Service

    Version number of the system parameters axes.xml Version number of the axis parameters encoders.xml Version number of the encoder parameters ncParam.xml Version number of the NC parameters spindle.xml Version number of the spindle axis parameters HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 272: Back Up And Restore

    Restoring of user files of the product Further information: "Restore user files", Page 289 Back up user files Backing up of user files of the product Further information: "Back up user files", Page 129 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 273: Firmware Update

    Reset to shipping conditions Resetting of the settings to the factory default setting and deletion of the user files from the unit’s memory area "Reset to shipping conditions", Page 291 Further information: HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 274: Oem Area

    Selecting the image file that is to be displayed as opening screen (file type: PNG or JPG) "Adding a startup screen", Page 116 Further information: Delete startup screen Delete clears the user-defined opening screen and restores the default view HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 275: Oem Bar

    "M functionOEM bar item", Page 277 Special functions: "Special functionsOEM bar item", Further information: Page 278 Document: Further information: "DocumentOEM bar item", Page 278 Remove bar entry Removing the bar item from the OEM bar HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 276: Oem Bar Item: Logo

    Spindle speed Setting the spindle speed Setting range: depends on the configuration of the spindle axis S Default value: 0 Remove bar entry Removing the bar item from the OEM bar HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 277: 15.6.11 M Functionoem Bar Item

    Copies a selected image file to the storage location /Oem/ Images File format: PNG, JPG, PPM, BMP , or SVG Image size: Max. 100 x 70 px Remove bar entry Removing the bar item from the OEM bar HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 278: 15.6.12 Special Functionsoem Bar Item

    Selecting the desired image for depicting the function Upload image file Copies a selected image file to the storage location /Oem/ Images Remove bar entry Removing the bar item from the OEM bar HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 279: Settings (Oem Area)

    Settings: ON or OFF Default value: OFF M functions For the configuration, see "Configuring M functions", Page 280 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 280: 15.6.16 Configuring M Functions

    Select text database Selecting an XML type text database stored in the device Further information: "Creating a Text database", Page 123 Deselect text database Deselecting the currently selected text database HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 281: 15.6.18 Messages

    Page 126 Restore OEM specific folders and Restoring the settings of the OEM area as a ZIP file files Further information: " Restore OEM specific folders and files", Page 126 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 282: 15.6.20 Documentation

    Activation of the software options via license key or license file Further information: "Activating a license key", Page 95 Reset trial options Reset of the trial options by entering a license key HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 283: Servicing And Maintenance

    Servicing and maintenance...
  • Page 284: Overview

    To deactivate the cleaning mode, tap anywhere on the touchscreen An arrow appears at the bottom of the screen Drag the arrow up The screen is switched on and shows the user interface last displayed HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 285: Maintenance Plan

    When connecting the peripheral devices (e.g. encoders), the operating company must ensure safe resumption of operation and assign authorized and appropriately qualified personnel to the task. Further information: "Obligations of the operating company", Page 29 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 286: Updating The Firmware

    Starting a firmware update Tap Settings in the main menu Tap Service Open in the sequence Firmware update Continue The service application is launched HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 287 Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 288: Restoring Files And Settings

    Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 289: Restore User Files

    Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 290: Restore Settings

    Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 291: Reset All Settings

    Tap OK to confirm shutdown of the device The product is shut down All settings are reset and the user files are deleted To restart the product, switch it off and then back on HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 293: What To Do If

    What to do if ...
  • Page 294: Overview

    17.2.1 Restoring the firmware On a computer, create the folder "heidenhain" on a USB mass storage device (FAT32 format). In the "heidenhain" folder, create the folder "update" Copy the new firmware to the "update" folder Rename the firmware "recovery.dro"...
  • Page 295: Restore Settings

    Contact the encoder manufacturer's service agency Axes are miscounting Incorrect settings of Check the encoder settings Qualified the encoder Page 102 personnel HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 296 Outside of software limit Incorrect setting Check settings Qualified switches of Software limit Page 263 personnel switches Emergency stop External peripherals Conduct a systematic error Qualified search personnel, possibly OEM HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 297 User login is not possible Password does not As user with higher Qualified exist permission level, reset the personnel password Page 136 To reset the OEM password, contact the HEIDENHAIN service agency HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 299: Removal And Disposal

    Removal and disposal...
  • Page 300: Overview

    Forward the product and the backup battery to recycling in accordance with the applicable local disposal regulations If you have any questions about the disposal of the product, please contact a HEIDENHAIN service agency HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 301: Specifications

    Specifications...
  • Page 302: Overview

    Interpolation at 1 V 4096-fold Touch probe connection Voltage supply DC 5 V or DC 12 V 5 V or floating switching output Max. cable length with HEIDENHAIN cable 30 m HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 303 Front panel and side panels: IP 65 Rear panel: IP 40 Mass 3.5 kg With Single-Pos stand: 3.6 kg With Duo-Pos stand: 3.8 kg With Multi-Pos stand: 4.5 kg With Multi-Pos holder: 4.1 kg HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 304: Product Dimensions And Mating Dimensions

    Product dimensions and mating dimensions All dimensions in the drawings are in millimeters. HEIDENHAIN 30.6 36.2 Figure 63: Dimensions of housing X112 X116 X100 Figure 64: Dimensions of rear panel of the product HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 305: Figure 65: Dimensions Of The Rear Panel For Devices With Id 1089176-Xx

    X32 X33 X34 X116 X117 X100 AC 100 V ... 240 V 50 Hz .. 60 Hz (max. 79 W) Figure 66: Dimensions of the rear panel for devices with ID 1089177-xx HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 306: Product Dimensions With Single-Pos Stand

    19.3.2 Product dimensions with Duo-Pos stand ISO 7092-4 ISO 7092-4 ISO 7380-M4x8 Md = 2.6 Nm ISO 7380-M4x8 Md = 2.6 Nm 115.5 Figure 68: Product dimensions with Duo-Pos stand HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 307: Product Dimensions With Multi-Pos Stand

    Md = 15 Nm max. 1 18.75 12.3 Figure 69: Product dimensions with Multi-Pos stand 19.3.4 Product dimensions with Multi-Pos holder Md = 15 Nm max. 1 Figure 70: Product dimensions with Multi-Pos holder HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 308: Index

    MDI mode of operation OEM........115 deleting........ 223 example....... 158, 160 Dragging........59 moving......... 222 Menu Duo-Pos........42 renaming......222 File management....75 Folders manual operation... 69, 170 managing......221 MDI........70 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 309 (single block)... 200 Storage........37 slide switch......61 running blocks...... 218 Switch-off status bar....... 80 saving......215, 217 Menu........78 toggle switch......61 Using........199 Symbols and fonts used for Programming HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 310 Programming menu....73 Program run menu....72 Settings menu....... 77 Switch-off menu..... 78 User login menu....76 User login......63, 76 Users deleting........ 139 Wiring switching inputs and outputs........52 Wizard........86 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 311: List Of Figures

    MDI menu..........................185 Schematic depiction of the Hole block..................187 Figure 42: Figure 43: Schematic display of the bolt hole circle block..............188 Figure 44: Schematic display of the row of holes block.................189 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 312 Figure 67: Product dimensions with Single-Pos stand................306 Figure 68: Product dimensions with Duo-Pos stand................306 Figure 69: Product dimensions with Multi-Pos stand................307 Figure 70: Product dimensions with Multi-Pos holder................307 HEIDENHAIN | POSITIP 8000 | Operating Instructions Milling | 03/2020...
  • Page 313 DR. JOHANNES HEIDENHAIN GmbH Dr.-Johannes-Heidenhain-Straße 5 83301 Traunreut, Germany  +49 8669 31-0  +49 8669 32-5061 E-mail: info@heidenhain.de Technical support  +49 8669 32-1000 Measuring systems  +49 8669 31-3104 E-mail: service.ms-support@heidenhain.de NC support  +49 8669 31-3101 E-mail: service.nc-support@heidenhain.de NC programming ...

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