Page 1 POSITIP 8013 ACTIVE Operating Instructions Milling Digital Readout Firmware Version 1179740.1.4.x English (en) 11/2024...
Page 2 "Program Run", Page 250 the device. "Programming", Page 258 "Application Example", Page 273 "What To Do If ...", Page 291 Appendix "Index", Page 297 "List of figures", Page 300 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 3 General Information...
Page 4 General Information | Overview Overview This part of the documentation contains general information for the OEM, Setup and Operator users. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 5: Table Of Contents
User interface after switch-on....................28 3.8.2 Main menu of the user interface..................... 29 3.8.3 Manual operation menu......................31 3.8.4 MDI menu............................32 3.8.5 Program run menu........................34 3.8.6 Programming menu........................35 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 6 3.11.1 Operating elements of the OEM bar..................48 3.11.2 Calling functions of the OEM bar.................... 48 3.12 Messages and audio feedback......................3.12.1 Messages............................49 3.12.2 Wizard............................51 3.12.3 Audio feedback..........................51 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 7: Fundamentals
Fundamentals...
Page 8: Overview
For machines with a central drive, clutch engaging can now be triggered for an axis via a digital output. Further information: "Specific settings when using a central drive", Page 116 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 9: Demo Software For The Product
Demo software for the product POSITIP 8013 ACTIVE Demo is software you can install on a computer regardless of the device. POSITIP 8013 ACTIVE Demo helps you to become familiar with, try out or present the functions of the device.
Page 10: Notes On Reading The Documentation
Have you found any errors or would you like to suggest changes? We are continuously striving to improve our documentation for you. Please help us by sending your suggestions to the following e-mail address: userdoc@heidenhain.de HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 11: Storage And Distribution Of The Documentation
These instructions must be read and observed by every person who performs any of the following tasks: Mounting Installation Initial setup and configuration Operation Service, cleaning and maintenance Troubleshooting Removal and disposal HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 12: Target Groups According To User Types
Notice indicates danger to material or data. If you do not follow the avoidance instructions, the hazard could result in property damage. Informational notes Informational notes ensure reliable and efficient operation of the product. Informational notes are divided into the following groups: HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 13: Symbols And Fonts Used For Marking Text
Identifies an item of a list Example: TTL interface EnDat interface Identifies menus, displays and buttons Bold Example: Tap Shut down The operating system shuts down. Turn the power switch off HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 14: Safety
Safety...
Page 15: Overview
If any such hazard exists, appropriate measures must be taken by the operating company. In particular, the products of the POSITIP 8013 ACTIVE series must not be used in the following applications: Use and storage outside the operating conditions specified in "Specifications"...
Page 16: Personnel Qualification
Provide all materials and means necessary in order for the personnel to complete the assigned tasks Ensure that the device is operated only when in perfect technical condition Ensure that the device is protected from unauthorized use HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 17: General Safety Precautions
Functional ground connection as per IEC/EN 60204-1. Observe the information on installation. Product seal. Breaking or removing the product seal will result in forfeiture of warranty and guarantee. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 18: Electrical Safety Precautions
If you open the product, the warranty and the guarantee will become void. Never open the housing Only the product manufacturer is permitted to access the inside of the product HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 19: Basic Operation
Basic Operation...
Page 20: Overview
The following overview describes the different gestures for operating the touchscreen or the mouse: Tapping Means touching the screen briefly with your fingertip Means pressing the left mouse button once HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 21 Means pressing the left mouse button once and holding it down while moving the mouse; at least the starting point of the motion is defined The actions initiated by dragging include Scrolling through lists and texts HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 22: General Operating Elements And Functions
Tap + or – until the desired value is displayed Long-press + or – to scroll through the values more quickly The selected value is displayed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 23 The new feature is added. Close Tap Close to close a dialog Confirm Tap Confirm to conclude an action Back Tap Back to return to the higher level in the menu structure HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 24: Positip 8013 Active - Switch-On And Switch-Off
Tap anywhere on the touchscreen An arrow appears at the bottom of the screen. Drag the arrow up The screen is switched on and shows the user interface last displayed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 25: Switching Off The Positip 8013 Active
Tap Shut down The operating system shuts down. Wait until the following message appears on the screen: You can switch off the device now. Turn the power switch off HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 26: User Login And Logout
The user is logged out. All functions of the main menu are inactive, except for Switch off. The product can only be used again after a user has logged in. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 27: Setting The Language
The Reference symbol stops blinking upon successful completion of the reference mark search. Further information: "Operating elements of the position display", Page 40 Further information: "Activating the reference mark search", Page 139 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 28: User Interface
Further information: "Manual operation menu", Page 31 If automatic user login is not activated, then the product opens the User login menu. Further information: "User login menu", Page 38 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 29: Main Menu Of The User Interface
Creation and management of individual programs Further information: "Programming menu", Page 35 File management Management of the files that are available on the product Further information: "File management menu", Page 37 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 30 Further information: "Settings menu", Page 39 Switch-off Shutdown of the operating system or activation of power- saving mode Further information: "Switch-off menu", Page 40 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 31: Manual Operation Menu
5 Spindle speed (machine tool) In the Manual operation menu, the workspace shows the position values measured at the machine axes. The status bar provides auxiliary functions. Further information: "Manual Operation", Page 223 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 32: Mdi Menu
Tap MDI in the main menu The user interface for MDI mode is displayed. Figure 5: MDI menu 1 Axis key 2 Actual position 3 Distance-to-go 4 Status bar 5 Spindle speed (machine tool) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 33 You specify the distance to the target point, and the distance to go is then calculated and displayed. The status bar provides additional measured values and functions. Further information: "MDI Mode", Page 236 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 34: Program Run Menu
In the Program run menu, you can display a simulation window that visualizes the selected block. The status bar provides additional measured values and functions. Further information: "Program Run", Page 250 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 35: Programming Menu
The status bar and the optional OEM bar are not available in the Programming menu. Figure 8: Programming menu 1 View bar 2 Toolbar 3 Program management You can see a visualization of the selected block in the optional simulation window. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 36 In the Programming menu, you can create and manage programs. You define individual machining steps or machining patterns as blocks. A sequence of blocks then forms a program. Further information: "Programming", Page 258 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 37: File Management Menu
The USB mass storage devices and the network drives are displayed with their name or drive designation. Further information: "File Management", Page 173 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 38: User Login Menu
To log in another user, the logged-in user must first log out. Further information: "User login and logout", Page 26 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 39: Settings Menu
Further information: "Settings", Page 180 The product provides various authorization levels that grant the user full or restricted access to management and operation functionality. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 40: Switch-Off Menu
Selected gear stage of the gear spindle Further information: "Setting the gear stage for gear spindles", Page 42 Spindle speed cannot be achieved with selected gear stage Select a higher gear stage HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 41: Position Display Functions
The product applies the entered spindle speed as the nominal value and controls the spindle of the machine tool accordingly. To return to the display of the actual spindle speed, drag the input field to the left HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 42 If the desired spindle speed cannot be attained with the selected gear stage, then the gear stage icon will flash with an upward pointing arrow (higher gear stage) or with a downward pointing arrow (lower gear stage). HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 43: Status Bar
Time display with Start / Stop function in h:mm:ss format Further information: "Stopwatch", Page 46 Calculator Calculator with the most important mathematical functions and speed calculator Further information: "Calculator", Page 46 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 44: Adjusting Settings In The Quick Access Menu
Select the desired Unit for linear values Select the desired Unit for angular values Tap Close to close the quick access menu The selected units are displayed in the quick access menu. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 45 Hole 2: X:40, Y:10 Scaling factor: X&Y = -1 Scaling factor: Y = -1 Hole 1: X:-10, Y:-10 Hole 1: X:10, Y:-10 Hole 2: X:-40, Y:-10 Hole 2: X:40, Y:-10 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 46: Stopwatch
For Manual operation and MDI mode, you can set the feed-rate value in the Feed rate dialog. Dialog Function Tap Feed rate on the status bar For linear axes, use the mm/min input field For rotational axes, use the °/min input field HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 47: Entering And Activating The Jog Increment
The status bar and the optional OEM bar are not available in the Programming menu. Depending on the configuration, the optional OEM bar enables you to control the functions of the connected machine tool and to access OEM documentation. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 48: Operating Elements Of The Oem Bar
The background color of the field is highlighted in green. The product applies the current spindle speed as the nominal value and displays it in the Spindle speed field. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 49: Messages And Audio Feedback
The messages are displayed upon occurrence of the message cause or via tapping on the Messages display area at the top left of the screen. Viewing messages Tap Messages The message list opens. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 50 To close a message that potentially has an effect on the application, tap OK If applicable, the message will now be taken into account by the application. The message disappears. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 51: Wizard
The available sounds are grouped into categories. The sounds differ within a category. You can define the audio feedback settings in the Settings menu. Further information: "Sounds", Page 186 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 53 Information for OEM and Setup Users...
Page 54 Overview This part of the documentation contains important information for the OEM and Setup users to enable them to put the product into service and set it up properly. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 55 Setting the units of measure....................88 Configuring a touch probe........................Configuring the axes..........................4.7.1 Fundamentals of axis configuration..................91 4.7.2 Overview of typical encoders....................92 4.7.3 Configuring axes for encoders with EnDat interface............93 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 56 Overview..............................File types..............................Managing folders and files......................... Viewing files............................Exporting files............................Importing files............................Settings............................Overview..............................General..............................7.2.1 Device information........................182 7.2.2 Screen............................183 7.2.3 Display............................184 7.2.4 Simulation window........................185 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 57 Product dimensions and mating dimensions................. 10.3.1 Product dimensions with Single-Pos stand................217 10.3.2 Product dimensions with Duo-Pos stand................217 10.3.3 Product dimensions with Multi-Pos stand................218 10.3.4 Product dimensions with Multi-Pos holder................218 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 58: Transport And Storage
Transport and Storage...
Page 59: Overview
PDF issue of the Operating Instructions on a memory medium in the currently available languages Product Digital Readout POSITIP 8013 ACTIVE Installation Instructions Printed issue of the Installation Instructions in the currently available languages HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 60: Accessories
20°, fixing hole pattern 100 mm x 100 mm For operation POSITIP 8000 NC2 software Control of two axes (servo motors 1089228-01 option and stepper motors) for controlling machine tools HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 61: In Case Of Damage In Transit
If damage occurred during transit: Keep the packaging materials for inspection Contact HEIDENHAIN or the machine manufacturer This applies also if damage occurred to requested replacement parts during transit. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 62: Repackaging And Storage
Storage of the product Package the product as described above Observe the specified ambient conditions Further information: "Specifications", Page 213 Inspect the product for damage after any transport or longer storage times HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 63: Mounting
Mounting...
Page 64: Overview
Allen key, size 2.5 (Duo-Pos stand) Materials for mounting on a supporting surface The unit must be mounted to a stand or a holder to ensure the correct and intended use of the product. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 65: Mounting On Single-Pos Stand
Route the cables from behind through the opening in the stand and then to the connections Figure 16: Product mounted on Single-Pos Figure 17: Cable routing on Single-Pos stand stand Further information: "Product dimensions with Single-Pos stand", Page 217 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 66: Mounting On Duo-Pos Stand
Figure 18: Product mounted on Duo-Pos stand Figure 19: Cable routing on Duo-Pos stand Further information: "Product dimensions with Duo-Pos stand", Page 217 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 67: Mounting On Multi-Pos Stand
Figure 20: Product mounted on Multi-Pos stand Figure 21: Cable routing on Multi-Pos stand Further information: "Product dimensions with Multi-Pos stand", Page 218 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 68: Mounting On Multi-Pos Holder
Figure 22: Product mounted on Multi-Pos Figure 23: Cable routing on Multi-Pos holder holder Further information: "Product dimensions with Multi-Pos holder", Page 218 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 69: Installation
Installation...
Page 70: Overview
It is essential to observe the safety precautions for handling ESD-sensitive components Never touch connector pins without ensuring proper grounding Wear a grounded ESD wristband when handling the connections of the product HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 71: Device Overview
If you remove a measuring device or peripheral, re-attach the dust protection cap to the connection The type of connections for encoders may vary depending on the product version. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 72 X104: 9-pin D-sub connection for universal relay interface (2x relay changeover contacts) Left side panel 11 X31 (under protective cover): USB 2.0 Hi-Speed connection (Type A) for printer or USB mass storage device HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 73: Connecting Encoders
Further information: "Assembly of the product", Page 64 Connect the touch probe firmly Further information: "Device overview", Page 71 If the cable connectors include mounting screws, do not overtighten them HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 74: Wiring Switching Inputs And Outputs
Wire switching inputs and outputs in accordance with the following pin layout Remove and save the dust protection cap Route the cables depending on the mounting variant Further information: "Assembly of the product", Page 64 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 75 The digital or analog inputs and outputs must be assigned in the device settings of the respective switching function. Pin layout of X104 CO – Change Over NO – Normally Open NC – Normally Closed Relay outputs: HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 76 Dout 7 DC 24 V Digital inputs: Digital outputs: X105 X105 Pin 17, 18, 36 DC 24 V Pin 17, 18, 36 Dout 0...7 Din 0...23 DC 24 V HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 77: Connecting Input Devices
"Assembly of the product", Page 64 Connect the network peripheral to Ethernet port X116 using a standard CAT.5 cable. The cable connector must firmly engage in the port Further information: "Device overview", Page 71 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 78: Connecting The Line Voltage
Comply with the pin layout Connect the power connection to a 3-wire grounded power outlet using a power cable that meets requirements Further information: "Device overview", Page 71 Pin layout X100 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 79: Commissioning
Commissioning...
Page 80: Overview
If the password is no longer known, contact a HEIDENHAIN service agency. Confirm the entry with RET Tap Log in The user is logged in. The product opens the Manual operation mode. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 81: Performing The Reference Mark Search After Startup
The language selected for the user is indicated by a national flag in the Language drop-down list. Select the flag for the desired language from the Language drop-down list The user interface is displayed in the selected language. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 82: Changing The Password
Selecting the application Selecting the Application Basic settings Activating Software options Setting the date and time Setting the units of measure Configuring a touch probe Configuring a touch probe HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 83 If the product is disconnected from the power source while it is on, the configuration data can be lost or corrupted. Back up the configuration data and keep the backup for recovery purposes HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 84: Selecting The Application
When you change the unit’s application mode, then all of the axis settings will be reset. Settings ► Service ► OEM area ► Settings Parameter Explanation The type of application mode; a change becomes active after a Application restart Settings: Milling Turning Default value: Milling HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 85: Basic Settings
Contact a HEIDENHAIN service agency and submit the displayed device information in order to request a license key for the product The license key and the license file are generated and submitted by e-mail HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 86 Contact a HEIDENHAIN service agency and submit the file you created in order to request a license key The license key and the license file are generated and submitted by e-mail HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 87 The license key is activated. Tap OK You may need to restart the product, depending on the software option. Confirm the restart with OK The activated software option is available. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 88: Setting The Date And Time
Default setting: Commercial Number of decimal places for linear values Decimal places for linear values Setting range: Millimeters: 0 ... 5 Inch: 0 ... 7 Default value: Millimeters: 4 Inch: 6 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 89 Decimal degrees: 0 ... 5 Deg-Min-Sec: 0 ... 2 Default value: Radian: 5 Decimal degrees: 3 Deg-Min-Sec: 0 Separator for the display of values Decimal separator Settings: Point or Comma Default setting: Point HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 90: Configuring A Touch Probe
Calibration process for calibrating the diameter of a stylus by Calibration diameter means of a ground gage block (calibration standard). A wizard guides you through the calibration process > > (XX mm/in) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 91: Configuring The Axes
"Configuring specific settings for Axis + NC", Page 110 Further information: "Configuring an Electronic handwheel", Page 135 For the parameters of HEIDENHAIN encoders that are typically connected to the product, refer to the overview of typical encoders. Further information: "Overview of typical encoders", Page 92 4.7.1...
Page 92: Overview Of Typical Encoders
Information for OEM and Setup Users | Commissioning 4.7.2 Overview of typical encoders The following overview lists the parameters of the HEIDENHAIN encoders that are typically connected to the product. When connecting other encoders, refer to the encoder's documentation for the required parameters.
Page 93: Configuring Axes For Encoders With Endat Interface
Only for multiturn rotary encoders with EnDat 2.2: the rotary encoder must be mounted such that an overrun of the rotary encoder does not affect the machine coordinates negatively HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 94: Configuring The Axes For Encoders With A 1 Vpp
Default value: 20.000 For angle encoders and for display of a rotary axis as a linear axis. Line count Number of lines Setting range: 1 ... 1000000 Default value: 1000 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 95 Dummy load to avoid reflections Terminating resistor Settings: ON or OFF Default value: ON The terminating resistor is automatically deactivated for incremental signals of the current signal type (11 μA HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 96 Default value: Positive Results of encoder diagnostics, evaluation of encoder function Diagnosis (e.g., based on Lissajous figure) Further information: "Diagnostics for encoders with 1 V /11 µA interface", Page 203 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 97 Setting range: 0.1 mm ... 10000.0 mm Default value: 20.0 For angle encoders with coded reference marks: Nominal increment maximum nominal increment for determining the absolute position Setting range: > 0° ... 360° Default value: 10.0 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 98 Apply applies the current position as an offset (in mm or degrees, Current position for reference depending on the selected encoder model) between the reference point shift mark and the zero point HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 99: Performing Error Compensation
Linear error compensation and segmented linear error compensation cannot be combined with each other. If you enable a reference point shift, then you need to reconfigure the error compensation. This helps you avoid measuring errors. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 100 Actual length traversed) Input: millimeters or degrees (depending on the encoder) You can also use Linear error compensation (LEC) for angle encoders if the rotation angle is less than 360°. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 101 Supporting point positions (P) Compensation values (D) Opens the menu for creating a new Table of supporting points Create table of supporting points Further information: "Create table of supporting points", Page 102 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 102 Enter the compensation value (D) "0.0" for supporting point 0 Enter the measured compensation values into the compensation value (D) input field for each supporting point created Confirm the entries with RET HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 103 To switch to the previous display, tap Back Activate Compensation with the ON/OFF slide switch The adjusted error compensation for the axis is applied. Further information: "Configuring segmented linear error compensation (SLEC)", Page 101 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 104: Configuring The Central Drive
Motor type: Bipolar servo motor Automatic detection of direction Movement detection when axis starts moving? Assign Axis + NC axis type Assign the central drive to the axes Configure the axes individually HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 105 Default value: OFF Assignment of the digital output when the axis is on the Target Target position reached position in MDI mode or in program run Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 106 Radial position tolerance for rotary axis is assumed and the central drive is stopped with a active standstill monitoring corresponding error message Setting range: 0.005 ° ... 45.000 ° Default value: 0.5 ° HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 107 Radial position tolerance for rotary axis is assumed and the central drive is stopped with a active standstill monitoring corresponding error message Setting range: 0.005 ° ... 45.000 ° Default value: 0.5 ° HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 108 Radial position tolerance for rotary axis is assumed and the central drive is stopped with a active standstill monitoring corresponding error message Setting range: 0.005 ° ... 45.000 ° Default value: 0.5 ° HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 109 OFF: The movement detection monitors only the axis that is to be moved. All of the other axes can move freely during movement detection Default value: OFF HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 110: Configuring Specific Settings For Axis + Nc
Activate NC2 software option Select the axis type Axis + NC Set parameters Configure outputs Movement commands from digital and analog inputs Configure inputs Digital enable inputs Software limit switches HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 111 Setting range: 5 µm ... 1000 µm Default value: 500 Definition of the maximum position deviation at standstill Maximum standstill error Setting range: 5 µm ... 1000 µm Default value: 100 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 112 Positioning window in NC mode, this triggers a switchover to the Kv factor L. The target position is transferred to the position controller as the new nominal value. HEIDENHAIN recommends that the two Kv factors not be set too far apart. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 113 Default value: OFF Selection of the motor type Type of motor Settings: Bipolar servo motor: -10 V ... 10 V Unipolar servo motor: 0 V ... 10 V Stepper motor HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 114 Default value: Not connected Assignment of the digital output when the axis is on the Target Target position reached position in MDI mode or in program run Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 115 Default value: Not connected Assignment of the digital output when the axis is on the Target Target position reached position in MDI mode or in program run Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 116 If the function is active, the digital output of Clutch central drive Reset central drive clutch after is reset upon expiration of the maximum clutch engagement time clutch time Default value: Not activated HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 117 Default value: Not connected Assignment of the digital output when the axis is on the Target Target position reached position in MDI mode or in program run Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 118 Assignment of the digital input for the movement command in the Input for digital movement negative direction according to pin layout command in negative direction Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 119 To be able to use the function, an input must be assigned in Smooth feed selection for analog movement commands Further information: "Inputs (Switching functions)", Page 122 Starts a teach sequence to determine the input voltage Set input voltage HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 120 Otherwise, the positive traverse direction applies Default value: Not connected Signal is low-active If the function is active, a "low" signal at the input is interpreted as approval HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 121: Software Limit Switches
Distance in the negative direction from the machine datum to the Limit switch in negative software limit switch (including Reference point displacement, if direction activated) Unit: millimeters Default value: 0 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 122: Configuring General Settings For Axis + Nc
(e.g. for the machine to be controlled) Default value: Not connected Assignment of the digital input for querying whether an externally Emergency stop active connected emergency stop switch was activated Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 123 Default value: Not connected Spindle-independent manual movements are only possible if there is a high level at the input. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 124 Definition of the lower dead band. The lower dead band starts at Lower dead band 0 % and defines the area within which no movement takes places yet. Setting range: 0 % ... 100 % Default value: 0.000 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 125: Special Settings
NC movements. Reducing the following position feedback control error directly affects the speed control loop Settings: None t - 2 ms t - 4 ms t - 6 ms Default value: None HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 126 OFF: The axis key is configured as a button. Traverse continues only as long as the button is pressed and held Default value: OFF The axis keys for the axis are removed. Remove the entry HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 127: Configuring The Spindle
Set parameters Configure outputs Create gear stages Configure inputs Spindle S Parameters Explanation Definition of the axis name displayed in the position preview Axis name Settings: Default setting: S HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 128 Setting range: 0 rpm ... 2000 rpm Default value: 1500 Definition of the minimum spindle speed Minimum spindle speed Setting range: 0 rpm ... 500 rpm Default value: 50 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 129 Settings ► Axes ► S ► Outputs Parameters Explanation Type of motor Bipolar servo motor: -10 V ... 10 V Unipolar servo motor: 0 V ... 10 V Stepper motor HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 130 Smax Setting range: 1000 mV ... 10000 mV Default value: 9000 Assignment of the digital output for the drive enable according to Drive enable pin layout Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 131 The input must be configured if the Unipolar servo motor motor type is selected Default value: Not connected Assignment of the digital output for the drive enable according to Drive enable pin layout Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 132 Configuration of the display of the actual speed; assign the input if Spindle speed display via analog the actual speed is to be displayed; indication of the spindle speed input at an input voltage of 5 V HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 133 Assignment of a digital input for the lower limit switch of the Spindle sleeve final position – sleeves. The input is used for reversing the spindle with thread cutting Default value: Not connected HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 134 Default value: 2000 The measured input voltage is offset against the factor Spindle speed at input voltage 5 V. The result is shown as actual speed in the position display. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 135: Configuring An Electronic Handwheel
Enter the encoders settings for the handwheel being used Assign the handwheel to the desired axis Select the Electronic handwheel axis type Settings ► Axes ► <Axis name> Parameter Explanation Definition of the axis type Axis type Electronic handwheel HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 136 Setting range: 1 µm ... 65000 µm Default value: 1 Assignment of the digital input for activating the electronic Permissive button for movement handwheel commands from electronic handwheel HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 137: Coupling Axes
Calculation with main axis coupled axis Settings: +: The position values are added (main axis + coupled axis) -: The position values are subtracted (main axis – coupled axis) Default value: + HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 138: Reference Marks
Indicates whether the reference mark search was successful Reference mark search status Display: Successful Unsuccessful Indicates whether the reference mark search was canceled Stop of reference mark search Display: HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 139: Configuring M Functions
A graphic can also be optionally displayed for calling the M functions in the program run. Further information: "Configuring M functions", Page 148 The product differentiates between standard M functions and the manufacturer- specific M functions. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 140: Standard M Functions
Number range definable from M100 to M120 Function depends on the machine manufacturer Use in the button of the OEM bar Further information: "Configuring the OEM bar", Page 142 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 141: Oem Area
Delete startup screen default view When you save the user files, the OEM-specific opening screen is also saved and can be restored. Further information: "Back up user files", Page 153 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 142: Configuring The Oem Bar
The available parameters depend on the type of bar item selected: Logo Spindle speed M functions Special functions Document Removing the bar item from the OEM bar Remove bar entry HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 143 Setting the spindle speed Spindle speed Setting range: depends on the configuration of the spindle axis Default value: 0 Removing the bar item from the OEM bar Remove bar entry HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 144 Upload image file File format: PNG, JPG, PPM, BMP, or SVG Image size: Max. 100 x 70 px Removing the bar item from the OEM bar Remove bar entry HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 145 This setting defines the maximum speed, which is set in relation to the maximum voltage of the central drive configuration Setting range: 100 mm/min ... 10000 mm/min Default value: 100 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 146 Selecting the desired image for depicting the function Select image for display Copies a selected image file to the storage location /Oem/Images Upload image file Removing the bar item from the OEM bar Remove bar entry HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 147: Adjusting The Display
M functions Assigning an image that is displayed during the execution of a Central drive program run block for setting the axis direction; see "Configuring the central drive", Page 148 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 148 Copies a selected image file to the storage location /Oem/Images Upload image file File format: PNG, JPG, PPM, BMP, or SVG Image size: Max. 160 x 160 px Removing the entry Remove the entry HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 149: Defining Error Messages
Selecting an XML type text database stored in the device Select text database Further information: "Creating a Text database ", Page 149 Deselecting the currently selected text database Deselect text database HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 150: Backing Up And Restoring Oem Settings
Backing up the settings of the OEM area as a ZIP file Back-up OEM-specific folders and files Restoring the settings of the OEM area as a ZIP file Restore OEM specific folders and files HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 151: Configuring The Unit For Screenshots
2 File path and file name 3 Language selection 4 Status messages ScreenshotClient is included in the standard installation of POSITIP 8013 ACTIVE Demo. For a detailed description, please refer to the POSITIP 8013 ACTIVE Demo User's Manual. https://www.heidenhain.com/service/downloads/software Select a category Select the product family...
Page 152: Backing Up Data
Specify a name for the configuration data, e.g. "<yyyy-mm-dd>_config" Confirm the entry with RET Tap Save as Tap OK to confirm the successful backup of the configuration The configuration file has been backed up. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 153: Back Up User Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears. Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 154: Setup
Setup...
Page 155: Overview
Setup or OEM user for the assigned password. If the password is no longer known, contact a HEIDENHAIN service agency. Confirm the entry with RET Tap Log in HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 156: Performing The Reference Mark Search After Startup
The language selected for the user is indicated by a national flag in the Language drop-down list. Select the flag for the desired language from the Language drop-down list The user interface is displayed in the selected language. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 157: Changing The Password
Enter the new password and repeat it Confirm entry with RET Tap OK Close the message with OK The new password is available the next time the user logs in. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 158: Single Steps For Setup
Setting the date and time Settings ► General ► Date and time Parameter Explanation Current date and time of the product Date and time Settings: Year, Month, Day, Hour, Minute Default setting: Current system time HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 159 Round to 0 and 5: Decimal places ≤ 24 or ≥ 75 are rounded to 0, decimal places ≥ 25 or ≤ 74 are rounded to 5 Default setting: Commercial HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 160 Entering a password for login Password Repeating the password for confirmation Repeat password You can show the contents of the password fields in plain text and Show password hide them again. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 161 USB mass storage device to the product. The latest version can be downloaded from the download area at www.heidenhain.com. Settings ► Service ► Documentation Parameter Explanation Adding the Operating Instructions in the desired language Add Operating Instructions HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 162: Configuring The Network
Network address of the router connecting a network IPv6 standard gateway Primary server for mapping the IP address Preferred DNS server Optional server for mapping the IP address Alternative DNS server HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 163 Kerberos V5 authentication and packet signing NTLM password hashing NTLM password hashing with signing NTLMv2 password hashing NTLMv2 password hashing with signing Default value: None Configuration of the Mount options Settings: Default value: nounix,noserverino HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 164 Off (only multitouch): Operation only possible with the touchscreen, the mouse is deactivated Default setting: Auto (until first multitouch) If a USB keyboard is connected: USB keyboard layout Language selection of the keyboard assignment HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 165: Preparing Machining Processes
You can define the following parameters: Description Parameter Tool type Diameter D Length L Designation that uniquely identi- Diameter of the tool Tool length along the fies the tool contact surface tool axis HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 166 The symbol changes and the entry is unlocked. Tap Delete A message appears. Close the message with OK The selected tool is deleted from the tool table. Tap Close The Tool table dialog is closed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 167 Numerical You must manually enter the numeric values of the presets into input the preset table Depending on the application, users of the type Operator define the presets. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 168 (three probing procedures with tool, four probing procedures with edge finder) In the Manual Operation chapter, you can find various examples for how you can probe a preset. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 169 Leave the input field empty to load the measured value To define a new value, enter the desired value Confirm the entry with RET Tap Confirm in the wizard The new coordinates are applied as the preset. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 170: Manual Presetting
The active checkbox is highlighted in green. Tap Delete A message appears. Close the message with OK The selected datum(s) is/are deleted from the datum table. Tap Close The Preset table dialog is closed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 171: Back Up Settings
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears. Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 172: Back Up User Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears. Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 173: File Management
File Management...
Page 174: Overview
Tap File management in the main menu The file management user interface is displayed. Figure 30: File management menu 1 List of available storage locations 2 List of folders in the selected storage location HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 175: File Types
Tap Create a new folder Tap the input field in the dialog box and enter a name for the new folder Confirm your input with RET Tap OK A new folder is created. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 176 In the dialog box, select the folder to which you want to move the file Tap Select The file is moved. If you move a file into a folder containing a file with the same name, that file is overwritten. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 177 Touch the icon of the folder or file you want to delete, and drag it to the right The operating elements are displayed. Tap Delete selection Tap Delete The folder or file is deleted. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 178: Viewing Files
In the dialog, select the storage location to which you want to export the file Tap Select The file is exported to the USB mass storage device or the network drive. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 179: Importing Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears. Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 180: Settings
Settings...
Page 181: Overview
Interfaces Configuration of users User Configuration of connected encoders and error compensation Axes Configuration of software options, service functions and Service information Call Tap Settings in the main menu HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 182: General
Free working memory (RAM) Number of times the product was started up with the current Number of unit starts firmware Operating time of the product with the current firmware Operating time HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 183: Screen
Tap and drag: Touch the touchscreen and drag the arrow upwards from the lower edge Tap: Touch the touchscreen Tap or axis movement: Touch the touchscreen or move the axis Default setting: Tap and drag HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 184: Display
Settings: Actual value Nominal value Default setting: Actual value Display of the distance-to-go indicator in MDI mode Distance-to-go indicator Settings: ON or OFF Default value: ON HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 185: Simulation Window
Vertical orientation of the coordinate system in the simulation Vertical alignment window Settings: Upward: Values increase in the upward direction Downward: Values increase in the downward direction Default value: Upward HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 186: User Interface
Sound to be played when using a touch element Touch tone When you select a setting, the associated sound is played Settings: Standard, Guitar, Robot, Outer space, No sound Default setting: Standard HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 187: Printers
Display of the operating instructions stored on the product Operating Instructions Default: no document; the document in the desired language can be added Further information: "Adding the Operating Instructions", Page 161 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 188: Sensors
Information for OEM and Setup Users | Settings Sensors This chapter describes settings for configuring the sensors. Parameter Further information "Configuring a touch probe", Page 90 Touch probe HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 189: Interfaces
The position-dependent switching functions enable you to set logical outputs depending on the position of an axis in a defined reference system. Switching positions and position intervals are available for this. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 190 Selecting the upper limit of the axis position at which switching is Upper limit to occur (only Interval type of switching) Removing the position-dependent switching function Remove the entry HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 191: User
This user cannot be logged in automatically. Parameters Explanation Edit permission Name of the user – Name Default value: Setup – First name of the user First name Default value: – HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 192: Operator
On restart of the product: Automatic login of Auto login Operator, Setup, OEM the last logged-in user Settings: ON or OFF Default value: OFF Removal of the user account Remove user account Setup, OEM HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 193: Axes
"Configuring M functions", Page 139 M functions Configuring "Special settings", Page 125 Special settings "Configuring the central drive", Page 104 Central drive "Configuring virtual axis keys", Page 126 Virtual axis keys HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 194 "Spindle speed display via analog input (S)", Page 134 Spindle speed display via analog input (S) Gear stages add "Adding Gear stages", Page 135 "Gear stages", Page 135 Gear stages HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 195: Information
Shows the assignment of the digital inputs to the axes Assignment of the digital inputs to the axes With the Reset buttons, the assignments for the inputs and outputs can be reset. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 196: Service
Messages Back up and restore (OEM area) "Backing up and restoring OEM settings", Page 150 "Adding the Operating Instructions", Page 161 Documentation "Activating Software options", Page 85 Software options HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 197: Firmware Information
Version number of the parameters for peripherals peripherals.xml Version number of the parameters for segmented linear error slec.xml compensation (SLEC) Version number of the parameters for linear error compensation lec.xml (LEC) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 198 Version number of the operating system parameters os.xml Version number of the runtime parameters runtime.xml Version number of the user parameters users.xml Patch level of the golden image (GI) GI Patch Level HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 199: Service And Maintenance
Service and Maintenance...
Page 200: Overview
To deactivate the cleaning mode, tap anywhere on the touchscreen An arrow appears at the bottom of the screen. Drag the arrow up The screen is switched on and shows the user interface last displayed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 201: Maintenance Plan
In order to be on the safe side, the current settings must be backed up if the unit’s firmware is going to be updated. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 202 If automatic user login is active, the user interface is displayed in the Manual operation menu. If automatic user login is not active, the User login menu is displayed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 203: Encoder Diagnostics
These values are also displayed graphically as a Lissajous figure. 1 Lissajous figure 2 Amplitude A 3 Amplitude B 4 Asymmetry 5 Phase error 6 Amplitude tolerances Settings ► Axes ► <Axis name> ► Encoder ► Diagnosis HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 204 OFF: The graph is not frozen and is updated when the encoder is moved Default value: OFF The parameter is available only if another encoder with 1 V or 11 µA interface is connected. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 205: Diagnostics For Encoders With Endat Interface
The product displays the functional reserves in a bar graph: Color Range Evaluation Yellow 0 % ... 25 % Servicing/maintenance recommended; testing recommended (e.g., with PWT 101) Green 25 % ... 100% The encoder is within the specification HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 206: Restoring Files And Settings
The following sequence should be followed when restoring files and settings: Restore OEM-specific folders and files Restore user files Restoring settings An automatic restart of the product is performed only after the settings have been restored. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 207: Restore Oem-Specific Folders And Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears. Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 208: Restore User Files
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears. Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 209: Restoring Settings
Tap File management in the main menu Navigate to the list of storage locations Tap Safely remove The message The storage medium can be removed now. appears. Disconnect the USB mass storage device HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 210: Reset All Settings
Tap OK to confirm shutdown of the device The device is being shut down. All settings are reset and the user files are deleted. To restart the product, switch it off and then back on. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 211: Removal And Disposal
Removal and Disposal...
Page 212: Overview
Forward the product and the backup battery to recycling in accordance with the applicable local disposal regulations If you have any questions about the disposal of the product, please contact a HEIDENHAIN service agency HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 213: Specifications
Specifications...
Page 214: Overview
Output current max. 150 mA per channel Relay outputs Max. switching voltage AC 30 V / DC 30 V Max. switching current 0.5 A Max. switching capacity 15 W Max. continuous current 0.5 A HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 215 Front panel and side panels: IP 65 Rear panel: IP 40 Mass 3.5 kg With Single-Pos stand: 3.6 kg With Duo-Pos stand: 3.8 kg With Multi-Pos stand: 4.5 kg With Multi-Pos holder: 4.1 kg HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 216: Product Dimensions And Mating Dimensions
Product dimensions and mating dimensions All dimensions in the drawings are in millimeters. HEIDENHAIN 30.6 36.2 Figure 33: Dimensions of housing X112 X116 X100 Figure 34: Dimensions of rear panel of the product HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 217: Product Dimensions With Single-Pos Stand
Product dimensions with Duo-Pos stand ISO 7092-4 ISO 7092-4 ISO 7380-M4x8 Md = 2.6 Nm ISO 7380-M4x8 Md = 2.6 Nm 115.5 Figure 36: Product dimensions with Duo-Pos stand HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 218: Product Dimensions With Multi-Pos Stand
Md = 15 Nm max. 1 18.75 12.3 Figure 37: Product dimensions with Multi-Pos stand 10.3.4 Product dimensions with Multi-Pos holder Md = 15 Nm max. 1 Figure 38: Product dimensions with Multi-Pos holder HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 219 Information for the Operator...
Page 220 You will also find an application example, information on servicing and maintenance as well as information on trouble-shooting: "Application Example", Page 273 "Service and Maintenance", Page 199 "What To Do If ...", Page 291 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 221 Opening a program........................257 3.3.2 Closing a program........................257 Programming..........................Overview..............................Block types............................. 4.2.1 Positioning.............................260 4.2.2 Coordinate systems........................260 4.2.3 Machine functions........................261 Creating a program..........................4.3.1 Programming support........................ 268 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 222 5.10.2 Running the program........................289 What To Do If ..........................Overview..............................Exporting logging files......................... System or power failure........................6.3.1 Restoring the firmware......................293 6.3.2 Restoring settings........................293 Malfunctions............................6.4.1 Troubleshooting........................... 294 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 223: Manual Operation
Manual Operation...
Page 224: Overview
Tap Manual operation in the main menu The user interface for Manual operation appears. Figure 39: Manual operation menu 1 Axis key 2 Reference 3 Position display 4 Status bar 5 Spindle speed (machine tool) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 225: Conducting The Reference Mark Search
Tap Reference marks Existing reference marks are cleared. The Reference icon blinks. Follow the instructions of the wizard The Reference symbol stops blinking upon successful completion of the reference mark search. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 226: Defining Presets
You can define presets on a workpiece in the Manual Operation mode in the following ways: Probing a workpiece with a HEIDENHAIN KT 130 edge finder. Use this method to automatically enter the presets into the preset table. Probing a workpiece with a tool (touch-off). When using this method, you must define the tool position as a preset.
Page 227: Functions For The Probing Of Presets
Determine the centerline of a workpiece (two probing procedures) Determine the center point of a circular form (hole or cylinder) (three probing procedures with tool, four probing procedures with edge finder) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 228: Probing Or Touching Off Of Presets
Leave the input field empty to load the measured value To define a new value, enter the desired value Confirm the entry with RET Tap Confirm in the wizard The new coordinates are applied as the preset. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 229: Example 1: Setting A Preset On A Corner
Probe the edge in the Y+ direction Probe the edge in the X+ direction Probe the edge in the Z– direction The product defines the preset on the corner of the workpiece HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 230: Example 2: Setting A Preset Centered On An Edge
Probe the edges in the X+ direction and X– direction Probe the edge in the Z– direction The products defines the preset centered on the edge of the workpiece HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 231: Example 3: Setting A Preset On A Circle Center
Probing function Steps Figure Probe the hole at four points Probe the edge in the Z– direction The product defines the preset centered in the hole of the workpiece HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 232: Example 4: Setting A Preset In The Middle Of The Workpiece
Y– direction Probe the edges in the X+ direction and X– direction Probe the edge in the Z– direction The product defines the preset at the center of the workpiece HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 233: Setting A Position As A Preset
The entered position value is linked with the current position and overwrites the active preset in the preset table. The active preset is applied as the new value. Perform the desired machining operation HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 234: Creating Tools
To protect the entry for a tool from accidental changes or deletion, tap the Lock symbol next to the tool's entry The icon changes and the entry is locked. Tap Close The Tool table dialog is closed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 235: Selecting A Tool
For rotational axes, use the jog increment ° input field Tap Close to close the dialog The axes can be moved at the entered jog-increment value. If jog increment is activated, this is shown by an icon HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 236: Mdi Mode
MDI Mode...
Page 237: Overview
Programming mode and then execute them in Program Run mode. Further information: "Programming", Page 258 Further information: "Program Run", Page 250 Call Tap MDI in the main menu HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 238 Tap Create on the status bar The user interface for MDI mode is displayed. Figure 40: MDI menu 1 View bar 2 Block parameters 3 MDI block 4 Status bar 5 Block tools HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 239: Block Types
Select the tool on the status bar Further information: "Creating a tool table", Page 165 Actual position Applies the current axis position or current spindle speed to the input fields of the various block types HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 240: Hole
Speed of the tool axis (only for an NC-controlled Z axis) Feed rate Speed of the tool axis for downfeed (only for an NC- Feed rate for plung- controlled Z axis) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 241: Bolt Hole Circle
Traversing speed of the tool axis (only for NC-controlled Feed rate Z axis) Traversing speed of the tool axis for plunging (only for Feed rate for plung- NC-controlled Z axis) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 242: Row Of Holes
Traversing speed of the tool axis (only for NC-controlled Feed rate Z axis) Traversing speed of the tool axis during plunging (only Feed rate for plung- for NC-controlled Z axis) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 243: Rectangular Pocket
Y coordinate of center Length of the rectangular pocket in the X axis Side length in X direction Length of the rectangular pocket in the Y axis Side length in Y direction HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 244 Speed of the tool axis during milling (only for an Feed rate for milling NC-controlled Z axis) Speed of the tool axis for downfeed (only for an Feed rate for plunging NC-controlled Z axis) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 245: Executing Blocks
If you are using NC-controlled axes, then tap or press NC START on the product or machine tool With multi-step blocks, tap Next to proceed to the next step in the wizard HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 246: Using The Simulation Window
Display of simulation and blocks Graphic-Position Display of simulation, parameters (position values for program run, if required) and blocks Position Display of parameters (position values for program run, if required) and blocks HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 247: Depiction As Contour View
The simulation window for the currently selected block appears. Tap Graphic on the view bar to enlarge the simulation window The parameter view is hidden and the simulation window is enlarged. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 248: Working With The Positioning Aid
This enables you to mirror and scale a block. You can activate a scaling factor in the quick access menu. Further information: "Adjusting settings in the quick access menu", Page 44 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 249 If the calculated dimensions cannot be attained with the selected tool, the execution of the block is aborted. The scaling factor cannot be changed during execution of a block. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 250: Program Run
Program Run...
Page 251: Overview
Tap Program run in the main menu The user interface for Program Run is displayed. 1 View bar 2 Status bar 3 Program control 4 Spindle speed (machine tool) 5 Program management HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 252: Using The Program
Figure 50: Example of a program in the Program run operating mode 1 View bar 2 Simulation window (optional) 3 Distance-to-go display 4 Toolbar 5 Program blocks 6 Spindle speed (machine tool) 7 Program management HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 253: Running The Program
When the Single Block mode is active, the program stops after each block of the program control (this also includes blocks that do not require any action by the user). HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 254: Proceeding To A Specific Program Block
The following options are available on the view bar: Operating element Function Graphic Display of simulation and blocks Graphic-Position Display of simulation, position values and blocks Position Display of position values and blocks HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 255 2 Current block or machining position (green) 3 Tool contour, tool position and tool path (orange) You can modify the colors and line thicknesses used in the contour view. Further information: "Simulation window", Page 185 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 256: Applying The Scaling Factor
The product applies the entered spindle speed as the nominal value and controls the spindle of the machine tool accordingly. To return to the display of the actual spindle speed, drag the input field to the left HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 257: Managing Programs
Tap the folder containing the file Tap the file Tap Open The selected program is loaded. 3.3.2 Closing a program Tap Close program in the program management The opened program is closed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 258: Programming
Programming...
Page 259: Overview
The user interface for programming is displayed. Figure 52: Programming menu 1 View bar 2 Toolbar 3 Program management The status bar and the optional OEM bar are not available in the Programming menu. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 260: Block Types
Further information: "Defining presets", Page 226 Preset block type Parameter Description ID from the preset table Preset number Optional: Selection from preset table HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 261: Machine Functions
Select the tool on the status bar Further information: "Creating a tool table", Page 165 Actual position Applies the current axis position or current spindle speed to the input fields of the various block types HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 262 Speed of the tool axis (only for an NC-controlled Z axis) Feed rate Speed of the tool axis for downfeed (only for an NC- Feed rate for plung- controlled Z axis) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 263 Traversing speed of the tool axis (only for NC-controlled Feed rate Z axis) Traversing speed of the tool axis for plunging (only for Feed rate for plung- NC-controlled Z axis) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 264 Traversing speed of the tool axis (only for NC-controlled Feed rate Z axis) Traversing speed of the tool axis during plunging (only Feed rate for plung- for NC-controlled Z axis) HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 265 Y coordinate of center Length of the rectangular pocket in the X axis Side length in X direction Length of the rectangular pocket in the Y axis Side length in Y direction HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 266 The Finishing allowance is used as the basis for finishing the target contour The rectangular pocket is machined as follows: Roughing and finishing of plane 1 Roughing and finishing of planes 2 ... n + finishing of the floor HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 267: Creating A Program
Figure 57: Example of a program in the Programming operating mode 1 View bar 2 Simulation window (optional) 3 Block parameters 4 Toolbar 5 Program blocks 6 Program management HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 268: Programming Support
Define the relevant parameters, depending on the block type Further information: "Block types", Page 260 Confirm each entry with RET If the simulation window is activated, the current block is visualized. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 269: Deleting Blocks
The following options are available on the view bar: Control Function Graphic Display of simulation and blocks Graphic position Display of simulation, position values, and blocks Position Display of position values and blocks HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 270: Depiction As Contour View
The simulation window for the highlighted block appears. Tap Graphic on the view bar to enlarge the simulation window The parameter view is hidden and the simulation window is enlarged. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 271: Checking A Program In The Simulation Window
Enter a name for the program Confirm the entry with RET Tap Save as The program is saved. The name of the program is displayed on the toolbar. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 272: Saving A Program Automatically
The parameters of the selected block are displayed. Edit the relevant parameters, depending on the block type Confirm each entry with RET Tap Save program in the program management The edited program is saved. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 273: Application Example
Application Example...
Page 274: Overview
"Manual Operation", "MDI Mode", "Programming" and "Program Run". Make sure that you have read and understood the "Basic Operation" chapter before carrying out the actions described below. Further information: "Basic Operation", Page 19 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 275: Logging In For The Application Example
Setup or OEM user for the assigned password. If the password is no longer known, contact a HEIDENHAIN service agency. Confirm entry with RET Tap Log in HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 276: Requirements
A pre-machined workpiece blank is clamped on the machine tool Product A spindle axis is configured The axes have been homed Further information: "Conducting the reference mark search", Page 225 A HEIDENHAIN KT 130 edge finder is available HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 277: Determining The Preset (Manual Operation Mode)
Initially you need to determine the first preset. Based on this preset the product then calculates all values for the relative coordinate system. Ascertain the preset with the HEIDENHAIN KT 130 edge finder. D1: 0/0 Figure 61: Example workpiece – finding preset D1 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 278: Machining A Through Hole (Manual Operation)
Figure 62: Example workpiece – drilling a through hole Call Tap Manual operation in the main menu The user interface for Manual operation appears. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 279: Predrilling The Through Hole
Predrill the through hole Move the spindle to a safe position Keep positions X and Y On the OEM bar: Tap Coolant OFF You have successfully predrilled the through hole. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 280: Boring The Through Hole
Figure 63: Example workpiece – machining a rectangular pocket Call Tap MDI in the main menu The user interface for MDI mode is displayed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 281: Defining The Rectangular Pocket
Feed rate for plunging: 260 Confirm each entry with RET To run the block, tap END The positioning aid is displayed. If the simulation window is activated, the rectangular pocket is visualized. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 282: Milling A Rectangular Pocket
Figure 64: Example workpiece – machining a fit Call Tap MDI in the main menu The user interface for MDI mode is displayed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 283: Defining The Fit
Start the machining process—follow the instructions of the wizard On the OEM bar: Tap Coolant OFF Tap Close Program run is terminated. The wizard closes. You have successfully machined the fit. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 284: Determining The Preset (Manual Operation Mode)
In the Set position values field, enter the value 0 for position value X and position value Y and confirm with RET Tap Confirm in the wizard The probed coordinates are applied to preset 1. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 285: Programming A Bolt Hole Circle And Row Of Holes (Programming)
In Name enter the name Example Confirm the entry with RET In Unit for linear values select the mm unit of measure The program has been successfully created; you can then begin with programming. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 286: Programming The Tool
Feed rate: 2000 Feed rate for plunging: 600 Confirm each entry with RET Tap END to terminate the input process Tap Save program in the program management The program is saved. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 287: Programming The Tool
If the tool axis is NC-controlled, additionally enter the following parameters: Clearance height: 10 Feed rate: 2000 Feed rate for plunging: 600 Confirm each entry with RET Tap Save program in the program management The program is saved. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 288: Simulating Program Run
You have defined the single machining steps for bolt hole circle and row of holes in a program. You can execute the created program in Program run. Figure 68: Example workpiece – drilling a bolt hole pattern and a row of holes HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 289: Opening The Program
The single steps of the row of holes machining block are displayed. On the machine tool, insert the Ø 5.0 mm drill into the spindle Repeat the process for the row of holes machining block HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 290 Information for the Operator | Application Example After drilling the row of holes tap Close Machining is ended. The program is reset. The wizard is closed. HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 291: What To Do If
What To Do If ...
Page 292: Overview
Further information: "Basic Operation", Page 19 Exporting logging files After a malfunction of the device, the logging files can be useful for HEIDENHAIN during troubleshooting. For this purpose, you have to export the logging files directly after restarting the device.
Page 293: Restoring The Firmware
Information for the Operator | What To Do If ... 6.3.1 Restoring the firmware On a computer, create the folder "heidenhain" on a USB mass storage device (FAT32 format). In the "heidenhain" folder, create the folder "update" Copy the new firmware to the "update" folder Rename the firmware "recovery.dro"...
Page 294: Troubleshooting
Rapid traverse key does Incorrect rapid Check settings Qualified not work traverse settings Page 122 personnel External axis error External peripherals Conduct a systematic error Qualified search personnel, possibly OEM HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 295 If this fault occurs for the Qualified mode (text only mode) startup first time, switch the product personnel off and then on again If the fault recurs, contact a HEIDENHAIN service agency HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 296 User login is not possible Password does not As user with higher Qualified exist permission level, reset the personnel password Page 160 To reset the OEM password, contact the HEIDENHAIN service agency HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 297 (LEC) 100 Coordinate system Lissajous figure......203 Defining presets....... 226 Feed-rate value In Programs......260 Setting.......... 46 Coupled axis........137 File Machining block copying........177 Mirroring........45 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 298 In programs......260 compensation (SLEC)....101 adding documentation... 141 Probing......... 47 Settings adjusting display...... 147 Preset table Backing up....... 152, 171 defining keyboard design..147 Creating........167 Menu..........39 Product HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 299 Configuring....... 164 Operation........20 Units Setting.......... 44 units of measure....88, 159 Uploading license file..... 87 User Configuring....... 161 creating........160 Default password....... 26 Deleting........161 Login..........26 Logout.......... 26 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 300: List Of Figures
Schematic display of the row of holes block..................242 Image 44: Schematic display of the rectangular pocket block................243 Image 45: Example of a block in MDI mode......................246 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 301 Example workpiece – programming a bolt hole pattern and a row of holes.........285 Image 66: Image 67: Example workpiece – simulation window....................288 Image 68: Example workpiece – drilling a bolt hole pattern and a row of holes..........288 HEIDENHAIN | POSITIP 8013 ACTIVE | Operating Instructions Milling | 11/2024...
Page 302 DR. JOHANNES HEIDENHAIN GmbH Dr.-Johannes-Heidenhain-Straße 5 83301 Traunreut, Germany  +49 8669 31-0  +49 8669 32-5061 info@heidenhain.de Technical support  +49 8669 32-1000 Measuring systems  +49 8669 31-3104 service.ms-support@heidenhain.de NC support  +49 8669 31-3101 service.nc-support@heidenhain.de NC programming ...

HEIDENHAIN POSITIP 8013 ACTIVE Operating Instructions Manual

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