Lubricating greases ........................ 35 Control and Display Elements .................... 36 Hydraulic control units of the tractor .................. 36 Initial Operation........................ 37 Checklist for initial operation ...................... 37 Adapting coupling points...................... 37 Adapting universal shaft ...................... 39 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Checking the wear limit on cutting discs/mower drums ............. 76 14.7 Checking/replacing linings on cutterbar .................. 76 14.8 Checking oil level ........................ 77 Maintenance - Lubrication ...................... 79 15.1 Lubricating universal shaft ...................... 79 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Information on This Document Validity This document is valid for machines of type: ActiveMow R 200 All information, illustrations and technical data in this document correspond to the latest state at the time of publication. We reserve the right to make design changes at any time and without notification of reasons.
This arrow identifies the result of an action step or sequence of actions. This bullet point identifies an enumeration. If the bullet point is intended, it identifies the second level of the enumeration. Icons in figures The following icons can be used in illustrations: ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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CAUTION The signal word CAUTION warns of a hazardous situation which will result in minor to moderate injuries if the warning sign is ignored. Example of a warning sign: ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Volume flow Litres per minute L/min 0.2642 US gallons per minute Cubic metres m³/h 4.4029 per hour Force Newton 0.2248 Pound force Length Millimetre 0.03937 Inch Metre 3.2808 Foot Power Kilowatt 1.3410 Horsepower ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Kilometres per km/h 0.6215 Miles per hour hour Volumes Litres 0.2642 US gallon US gal. Millilitre 0.0338 US ounce US oz. Cubic centi- cm³ 0.0610 Cubic inch in³ metre Weight Kilogram 2.2046 Pound ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Information on This Document How to use this document This page has been left blank deliberately. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
2.3.1 Importance of operating instructions The operating instructions are an important document and a part of the machine. They are intended for the user and contain information relevant to safety. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Thus children are particularly at risk. Keep children away from the machine. Keep children away from consumables. Make sure that there are no children in the danger zone, especially when starting and triggering machine movements. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
All maintenance and setting work must be performed according to the chapters “Maintenance and Setting”. Before performing any maintenance and setting work, shut down and safeguard the machine, refer to page 24. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Switch the machine off in shunting and field mode. The safety distance is: For machine in shunting operation and field mode In front of the machine 30 m Behind the machine 5 m Laterally to the machine 3 m ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Before working between tractor and machine: Shut down and safeguard the machine, refer page 24. This also applies to short-term control work. If the lifting device must be actuated, instruct all persons to keep away from the range of movement of the lifting device. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
2.3.12 Personal protective equipment The wearing of personal protective equipment is an important safety measure. Missing or unsuitable personal protective equipment increases health risks and injuries. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Hitched and mounted machines change the handling characteristics of the tractor. The handling characteristics depend for instance on operating state and ground. If changed handling characteristics are not considered, the driver may cause accidents. Observe measures for driving on road and field,refer to page 50. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Consumables which do not comply with the requirements of the manufacturer may impair the operational safety of the machine and cause accidents. Use only consumables which comply with the requirements of the manufacturer. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Warn persons: Do not approach the machine. Electrical voltage on the ground may lead to severe electric shocks. Wait for help from professional rescue teams. The overhead line must be switched off. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
If hot liquids are drained, people may burn and/or scald themselves. When draining hot consumables, wear personal protective equipment. Before performing any repair, maintenance or cleaning work, allow liquids and machine parts to cool off, if necessary. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Only perform work which is described in this operating instructions. Prior to any work, stop and safeguard the machine, refer to page 24. All other maintenance and repair work must only be performed by qualified specialist workshop. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Frame or supporting components • Running gear Before carrying out welding work on the machine, obtain consent by KRONE customer service and, if required, identify alternatives. Before performing welding work on the machine, park the machine safely and disconnect it from the tractor.
Bricks and hollow blocks are not suitable for safely supporting the machine and machine parts. Therefore they must not be used. Car jacks are also not suitable for safely supporting the machine and machine parts. They must not be used, as well. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Safety Labels on the Machine Every safety label is provided with an order number and can be ordered directly from the authorised KRONE dealer. Immediately replace missing, damaged and unrecognisable safety labels. When attaching safety labels, the contact surface on the machine must be clean and free of dirt, oil and grease to ensure optimum adhesion of the labels.
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Safety Safety Labels on the Machine Position and meaning of safety labels KM000-414 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Order No. 27 004 599 0 (1x) 1,000 rpm with beige main gearbox CAUTION! Max. PTO speed 1000 RPM 3. Order No. 27 004 598 1 (1x) CAUTION! The operating pressure of the hydraulic sys- tem must not exceed 200 bar. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Look & listen for rotation to stop. Do not open cover until all components have stopped. 9. Ord. no. 27 009 069 0 (1x) DANGER To avoid injury or death, do not contact elec- tric lines. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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• Replace worn or damaged protective skirting. 13. Order No. 27 021 593 0 (1x) WARNING Keep tractor hydraulic controls locked during road transport to prevent implement move- ment and possible personal injury. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Support jack • The support jack is designed for the stability of the machine when it is not connected to the tractor, refer to page 44. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
If the impact damage protection system does not engage automatically when reversing, the machine may be damaged. Relieve the relief spring(s) and reverse until the impact damage protection system engages, Adjusting the relief spring(s). ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Machine Description Pole protection mechanism KMG000-032 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
NOTICE Complying with change intervals for biooils To ensure high life expectancy of the machine, it is absolutely necessary to comply with change intervals for biooils due to the ageing of the oils. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Lubricating grease to DIN 51818 of NLGI class 2, Li soap with EP additives Lubricate the manual lubrication point until grease escapes at the bearing position. After lubricating, remove the grease escaping from the bearing position. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Raises the mower from the working position to the transport position. Single-acting control unit (1+) Float position Lowers the mower from the headland position to the working position. (1+) Raises the mower from the working position to the headland position. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
This may result in serious accidents. Only connect the machine to the three-point hitch of the tractor. Never mount the machine on U-frame coupler. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Pull out the shorter lower link pin (3), turn it by 180° and insert it from the inside. Pull out the longer lower link pin (1) outwards up to the next borehole. Secure both lower link pins (1, 3) with the cylinder screws (2). ActiveMow R 200 Original Operating Instructions 150000521_04_en...
(shift length) of the profile tubes and guard tubes of at least 200 mm in any operating position. For further information see the operating instructions of the universal shaft manufacturer. Check the overlap of profile tubes and guard tubes. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
This may result in serious accidents. Only connect the machine to the three-point hitch of the tractor. Never mount the machine on U-frame coupler. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Clean and dry the connections of the quick couplings. Connect the hydraulic hose (1+) to a single-acting control unit on the tractor, with locking unit in neutral position. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
ü The machine is shut down and safeguarded, refer to page 24. Slide universal shaft (1) on PTO shaft end of tractor and secure it. Secure universal shaft guard by means of supporting chain (2) against turning. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Connect the guard cloths of the front guard and the side guard using the turnlock fasteners. 8.1.1 Folding up front guard The front guard can be folded up for maintenance and repair work. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Fold down the front guard (1), place the locking (2) onto the bolt and secure it with the spring cotter pin (3). Operating support jack INFORMATION In order to increase the base of the support jack when the ground is soft, use a suitable support. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Insert the locking pin (2) into the lower borehole and secure it with the linch pin (3). Lower the machine via the rear hydraulics until the machine is resting on the support jack (1, 4). Shut down and safeguard the machine, refer to page 24. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
ü The mower is in the transport position, refer to page 48. Raise the machine via the rear hydraulics so that the additional support jacks (1, 2) can be dismounted. Dismount the support jacks (1, 2). ActiveMow R 200 Original Operating Instructions 150000521_04_en...
To lower the mower, move the single-acting control unit (1+) to the float position. Release the operating cable (2). Headland positions ü The locking (1) is folded down and the operating cable (2) is not tensioned. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Check the ground pressure while mowing, refer to page 54. To ensure a clean cutting pattern, adjust the driving and cutting speeds to the prevailing conditions (soil condition, state of the crop, height, density). ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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To ensure that the impact damage protection system engages automatically, relieve the relief spring(s) () and reverse until the impact damage protection system engages. Then tension the relief spring(s) again,. INFORMATION Leave the control units in the float position while mowing. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Even with a fitted rear-mounted device, the front axle of the tractor must always be loaded with a minimum 20% tare weight of the tractor. Make sure before starting to move that these requirements have been met. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Lower the machine via the rear linkage enough to ensure that the maximum transport height of 4 m is not exceeded. Ensure adequate ground clearance. Switching off the machine KMG000-019 ü The machine is in the working position or transport position. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Detach the top link. Unlock the lower link hooks of the tractor. Continue to lower the rear linkage until the lower link pins are free. Drive the tractor away carefully. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
ü The machine is shut down and safeguarded, refer to page 24. To set the working height, raise or lower the lower link 10.2 Setting the cutting height KMG000-035 The cutting height is adjusted via the top link (1). ActiveMow R 200 Original Operating Instructions 150000521_04_en...
The relief spring(s) must only be dismounted or adjusted in the transport position. The bottom fittings on the relief spring(s) are fully screwed in. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
ü The machine is shut down and safeguarded, refer to page 24. To reduce the ground pressure, turn the spindle (2) in direction +. To increase the ground pressure, turn the spindle (2) to the direction -. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Maintenance - Every 200 hours Changing oil Input gearbox refer to page 64 Main gearbox refer to page 65 11.1.6 Maintenance - Every 6 years Components Have the hydraulic hoses replaced by your KRONE service partner ActiveMow R 200 Original Operating Instructions 150000521_04_en...
The table does not apply to countersunk screws with hexagon socket in case the countersunk screw is tightened via hexagon socket. DV000-001 Thread size Strength class on screw head Strength class 10.9 12.9 Tightening torque (Nm) 1,050 1,220 1,100 1,550 1,800 1,450 2,100 2,450 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Metric thread screws with countersunk head and hexagon socket INFORMATION The table applies only to countersunk screws with hexagon socket and metric thread tightened via hexagon socket. DV000-000 Thread size Strength class on screw head ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Maximum tightening torque (Nm) (±10 %) M10x1 M12 x 1.5 G1/4“ M14 x 1.5 M16 x 1.5 45 M18 x 1.5 50 M20 x 1.5 G1/2“ M22X1.5 M24x1.5 G3/4“ M33x2 G1“ M42x1.5 G1 1/4“ ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Never intervene in the overload protection. Only use KRONE original spare parts. The friction clutch protects the tractor and the machine from damage. The friction clutch must be vented at the beginning of the storage period. The friction clutch is designed with a permanently adjusted turning torque M .
Carry out a visual inspection of the guard cloth (1) to ensure that there are no cracks and damage. Æ The machine can be used when there are no cracks or damages. Æ Replace guard cloths in case of cracks or damage. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Storing and disposing of oils and used oil filters If oil and used oil filters are not stored and disposed of properly, the environment may be damaged. Store or dispose of used oil and oil filters according to statutory provisions. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Refill with fresh oil up to the inspection hole (1) via the filling hole (3). Screw on the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), tightening torque refer to page 60. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Refill with fresh oil up to the inspection hole (1) via the filling hole (3). Screw on the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), tightening torque refer to page 60. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Top up new oil via the filling hole (3) up to the inspection hole (1). Mount the locking screw of the inspection hole (1) and the locking screw of the filling hole (3), Anziehdrehmoment refer to page 60. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
(a, b). • The nuts (2) with left-handed thread (LH) have distinctive grooves (a) on the bevel. • The pinion shafts (4) with left-handed thread (LH) have a distinctive groove (b) on the face. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Use the special key (10) included with delivery to unscrew the nut (2). Dismount the hub (1). Remove the damaged shear pins (3). Check the nut and hub for damage. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Maintenance - Cutterbar Check/change blades 14.3 INFO: Replace damaged components with KRONE original spare parts. Fill the space above the bearing with grease (c). Position the hub on the pinion shaft. INFO: Note the position of the shear pins. The slots of the shear pins (3) must be mounted facing each other horizontally, see detail (I).
ü The area around blades, cutting discs and mower drums is cleaned. Dismount damaged or worn blade. Check mounting parts of blade, refer to page 72. Also replace worn or damaged mounting parts. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Guide the blade (2) onto the retaining bolt (5) and in a controlled manner release the force of your hand on the blade key (1). Repeat the process for all blades Fold down the front guard. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Section (1.1) of the gauge (1) is used to check the material thickness of the retaining bolts. Section (1.2) of the gauge (1) is used to check the contour of the blade carriers. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
The blade carriers must be replaced at the latest when the application seam (1) is worn at one point. The blade carriers must only be replaced by KRONE original spare parts. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Remove the blades. Clean the area to be checked. Slide the gauge (1) with the section (1.2) as far as it will go over the retaining bolt of the blade carrier (2). ActiveMow R 200 Original Operating Instructions 150000521_04_en...
If cutting discs/mower drums are deformed, the dimension X=48 mm must not be exceeded. The cutting discs/mower drums must only be replaced by KRONE original spare parts. KM000-042 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
The cutting discs/mower drums must be replaced at the latest when the material thickness is below the minimum material thickness of 3 mm. The cutting discs/mower drums must only be replaced by KRONE original spare parts. KM000-043 14.7...
Checking oil level INFORMATION There is no need to change the oil on the cutterbar. Before checking the oil level on the cutterbar, the cutterbar must be aligned levelly by means of a spirit level. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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If the oil does not reach the inspection hole (1): Top up new oil via the inspection hole (1) up to the inspection hole (1). Mount the locking screw of the inspection hole (1),refer to page 60. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
ü The machine is shut down and safeguarded, refer to page 24. Observe operating instructions of the universal shaft manufacturer. Lubricate the universal shaft with multi-purpose grease at the intervals indicated in the figure. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Type of lubrication Lubricant Comment Grease Multi-purpose grease Apply two strokes of lubricating grease from the grease gun per grease nipple. Remove excess lubricating grease at the grease nipple. KM000-423 Every 20 operating hours ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Maintenance - Lubrication Lubrication chart - Machine 15.2 KM000-432 Every 100 operating hours ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Touch up damaged paint and preserve all uncoated areas thoroughly with rust protection agent. Check all moving components for smooth running. If necessary remove, clean, grease and remount. If parts need to be replaced, use KRONE original spare parts only. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Write down all repair jobs which must be performed by the next harvest and arrange for them to be done with sufficient lead time. Your KRONE dealer is better able to perform maintenance service and any required repairs outside of harvest season.
All synthetic materials must be brought to a recycling centre for synthetic materials. Rubber • Rubber parts (hoses, tyres, …) must be brought to a rubber recycling centre. Electronic scrap • All electronic parts must be brought to a disposal point for electronic scrap. ActiveMow R 200 Original Operating Instructions 150000521_04_en...
Connecting the machine to the tractor ....40 Consumables ..........19, 34 Contact ..............2 Contact data of your dealer ........2 Control and Display Elements ......36 Conversion table ..........9 Cross references ..........6 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Folding up front guard ........43 Lubricating universal shaft........79 From headland position to transport position ..48 Lubrication chart - Machine ........ 80 From transport position to headland position ..47 Front guard ............43 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Replacing the shear bolt at the rotary hub ..68 Mowing ............... 48 Road safety ............18 Rotary hub ............67 Noise may damage your health......21 Notes with information and recommendations ..9 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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Technical limit values ......... 15 Technically sound state of the machine ..... 14 Term “machine” ............ 7 Tightening torques..........58 Unattended parking ..........19 Unsuitable consumables ........19 Validity ..............6 Venting the friction clutch ........61 ActiveMow R 200 Original Operating Instructions 150000521_04_en...
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