Krone EasyCut R 360 Original Operating Instructions

Krone EasyCut R 360 Original Operating Instructions

Disc mower
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Disc Mower
EasyCut R 360
(from serial no.: 888 544)
Order no.: 150 000 146 02 en
11.05.2015

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Summary of Contents for Krone EasyCut R 360

  • Page 1 Disc Mower EasyCut R 360 (from serial no.: 888 544) Order no.: 150 000 146 02 en 11.05.2015...
  • Page 2 Table of Contents EC Declaration of Conformity Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Str. 10, D-48480 Spelle hereby declare as manufacturer of the product named below, on our sole responsibility, that the Krone disc mower Machine: Type/types: EasyCut R 360 to which this declaration refers is in compliance with the relevant provisions of EC Directive 2006/42/EC (Machinery) The signing Managing Director is authorised to compile the technical documents.
  • Page 3: Table Of Contents

    Table of Contents Pos: 3 /Überschriften/Überschriften 1/F-J/Inhaltsverzeichnis @ 31\mod_1251969952727_78.docx @ 302165 @ 1 @ 1 Table of Contents Pos: 4 /BA/Inhaltsverzeichnis Sprachenneutral @ 10\mod_1221574899104_0.docx @ 135495 @ @ 1 Table of Contents ........................... 3 Foreword ..............................6 To this Document ........................... 7 Validity ..............................
  • Page 4 Table of Contents Start-up ..............................28 Mounting onto the Tractor ........................ 28 Hydraulics ............................29 8.2.1 Special Safety Instructions ......................29 8.2.2 Connecting the hydraulic lines ....................29 PTO shaft ............................31 8.3.1 Special Safety Instructions ......................31 8.3.2 Install the PTO shaft........................32 Intermediate PTO shaft ........................
  • Page 5 Table of Contents 13.3.1 Oil change ..........................59 13.3.2 Checking the oil level ........................ 59 Maintenance - Blade Changing ......................60 14.1 Checking the Cutter Blades and Blade Holder ................60 14.1.1 Cutter Blades ..........................61 14.1.2 Blade screw connection ......................62 14.1.3 Blade Quick-Fit Device ......................
  • Page 6: Foreword

    Pos: 6.2 /BA/Vorwort/EasyCut/Verehrter Kunde EasyCut @ 3\mod_1204546394934_78.docx @ 70529 @ @ 1 Dear Customer! By purchasing the disc mower, you have acquired a quality product made by KRONE. We are grateful for the confidence you have invested in us in buying this machine.
  • Page 7: To This Document

    Pos: 8 /Überschriften/Überschriften 1/U-Z/Zu diesem Dokument @ 107\mod_1334231929021_78.docx @ 965257 @ 1 @ 1 To this Document Pos: 9 /BA/Einleitung/Gültigkeit/EasyCut /Gültigkeit EasyCut R 360 @ 74\mod_1308904975878_78.docx @ 658783 @ 2 @ 1 Validity These operating instructions apply to disc mowers of the series: EasyCut R 360 Pos: 10 /BA/Zu diesem DokumentRichtungsangaben_mit Überschrift 3.
  • Page 8: Safety

    Safety Pos: 15 /Überschriften/Überschriften 1/P-T/Sicherheit @ 0\mod_1195566748646_78.docx @ 635 @ 1 @ 1 Safety Pos: 16 /Überschriften/Überschriften 2/U-Z/Verwendungszweck @ 1\mod_1201707246738_78.docx @ 54055 @ 2 @ 1 Purpose of Use Pos: 17 /BA/Einleitung/EasyCut/Verwendungszweck Mäher @ 3\mod_1204547495418_78.docx @ 70590 @ @ 1 The EasyCut disc mower is used for cutting crops growing on the ground (except maize).
  • Page 9: Personnel Qualification And Training

    Safety Pos: 22.1 /BA/Sicherheit/Personalqualifikation und -schulung @ 0\mod_1195639383185_78.docx @ 1136 @ 3 @ 1 4.3.1 Personnel Qualification and Training The machine may be used, maintained and repaired only by persons who are familiar with it and have been instructed about the dangers connected with it. The operator must define areas of responsibility and monitoring of personnel.
  • Page 10: Safety Instructions And Accident Prevention Regulations

    Safety Pos: 22.5 /BA/Sicherheit/Sicherheits- und Unfallverhütungs-Vorschriften Swadro_Ladewagen_EasyCut @ 73\mod_1308298589597_78.docx @ 655493 @ 2 @ 1 Safety Instructions and Accident Prevention Regulations Please follow all generally applicable safety and accident prevention regulations in addition to the safety instructions contained in these operating instructions! The attached warning and safety signs provide important information for safe operation.
  • Page 11: Attached Devices

    Safety 26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing injuries! 27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake, switch off the engine and remove the ignition key! Pos: 22.6 /BA/Sicherheit/Angebaute Geräte/Geräte angebaut EasyCut @ 3\mod_1204552588996_78.docx @ 70752 @ 2 @ 1 Attached devices Use extreme caution when attaching or detaching implements onto or from the tractor! Couple the respective application devices to the appropriate couplings (e.g.
  • Page 12: Pto Operation

    Safety Pos: 22.8 /BA/Sicherheit/Zapfwellenbetrieb Traktor @ 0\mod_1199699899350_78.docx @ 33264 @ 2 @ 1 PTO operation 1 Use only PTO shafts specified by the manufacturer! 2 The guard tube and guard cone of the PTO shaft and the PTO guard must be attached and in good working condition (on the implement side, too)! 3...
  • Page 13: Hydraulic System

    6 Replacement parts must at least comply with the technical requirements set by the manufacturer of the implements! This is guaranteed by original KRONE spare parts! Pos: 22.16 /BA/Sicherheit/Wartung/Wartung Zusatz Schneidwekzeuge @ 12\mod_1224578273531_78.docx @ 151591 @ @ 1 When replacing working tools with cutting edges, use suitable tools and gloves! Pos: 22.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...
  • Page 14: Unauthorised Conversion/Modification And Spare Parts Production

    Safety Pos: 22.18 /BA/Sicherheit/Eigenmächtiger Umbau und Ersatzteilherstellung @ 1\mod_1201937705539_78.docx @ 55745 @ 2 @ 1 Unauthorised Conversion/Modification and Spare Parts Production Conversions or modifications of the machine are permitted only with prior consultation with the manufacturer. Original spare parts and accessories authorised by the manufacturer help to ensure safety.
  • Page 15 Safety Pos: 25 /Layout Module /Diese Seite ist bewusst freigelassen worden. @ 1\mod_1201783680373_78.docx @ 54443 @ @ 1 This page has been left blank deliberately!! Pos: 26 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...
  • Page 16: Machine Description

    Pos: 27 /Überschriften/Überschriften 1/K-O/Maschinenbeschreibung @ 107\mod_1334231806004_78.docx @ 965201 @ 1 @ 1 Machine Description Pos: 28 /Überschriften/Überschriften 2/K-O/Maschinenübersicht @ 0\mod_1195565731130_78.docx @ 555 @ 2 @ 1 Machine overview Pos: 29 /BA/Maschinenbeschreibung/Maschinenübersicht/Mähwerke/Maschinenübersicht EasyCut R 360 @ 208\mod_1386840120169_78.docx @ 1717814 @ @ 1 13 14 EC-463-0 Fig. 1...
  • Page 17: Cutter Bar

    Machine Description Pos. Description Pos. Description Adjusting lever for relief springs Relief springs Pole protection mechanism Parking support (series) Blade key*) Main gearbox Friction clutch Intermediate universal shaft Mower drive gearbox Cutter bar Lateral suspension arms Three-point linkage Drive universal shaft Pressure gauge, for the hydraulic spring relief design Additional parking support*)
  • Page 18: Identification Plate

    Note Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure safety. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.
  • Page 19: Introduction

    Machine Description Pos: 39 /BA/Sicherheit/EasyCut/Sicherheit Einführung EasyCut @ 3\mod_1204553763950_78.docx @ 70812 @ 2 @ 1 Introduction The disc mower is equipped with all safety devices (protective devices). However, it is not possible to eliminate all potential hazards on this machine as this would impair its full functional capability.
  • Page 20: Position Of The Adhesive Safety Stickers On The Machine

    Pos: 43 /Überschriften/Überschriften 2/K-O/Lage der Sicherheitsaufkleber an der Maschine @ 0\mod_1195634967326_78.docx @ 1020 @ 2 @ 1 Position of the Adhesive Safety Stickers on the Machine Pos: 44 /BA/Sicherheit/Aufkleber/EasyCut/Sicherheitsaufkleber EasyCut R 360 @ 214\mod_1390319576428_78.docx @ 1753985 @ @ 1 EC-406-1...
  • Page 21 Machine Description 1) Order No. 27 007 982 0 (1x) 27 007 982 0 a) Before placing the machine into operation, read the operating instructions and safety instructions. Both must be heeded. b) Keep the stipulated safe distance from power transmission lines. c) The PTO speeds must not exceed 540 rpm! The operating pressure of the hydraulic system must not exceed 200 bar!
  • Page 22: Technical Data Of The Machine

    With hydraulic spring compensation design 1x double-action control unit Pos: 51 /BA/Einleitung/Technische Daten/EasyCut/EasyCut R 360/Technische Daten: Mindestanforderung an den Traktor EasyCut R 360 / 53 kW (72 PS) @ 209\mod_1387445051501_78.docx @ 1725755 @ @ 1 Minimum tractor requirements Power requirement...
  • Page 23: Lubricants

    Filtered oils Quantity lubricants [litres] Brand name Brand name Main gearbox 1,7 l Mower Drive Gearbox 0,3l SAE 90 On request Cutter bar EasyCut R 360 8,0 l Pos: 59 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...
  • Page 24: Commissioning

    Commissioning Pos: 60.1 /Überschriften/Überschriften 1/A-E/Erstinbetriebnahme @ 0\mod_1196314201498_78.docx @ 5855 @ 1 @ 1 Commissioning Pos: 60.2 /Überschriften/Überschriften 2/A-E/Erstmontage @ 1\mod_1202226261982_78.docx @ 58270 @ 2 @ 1 First installation Pos: 60.3 /BA/Erstinbetriebnahme/Erstmontage @ 1\mod_1202224111998_78.docx @ 58190 @ @ 1 The document "Assembly Instructions" describes how to install the device for the first time. Pos: 60.4 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 Special Safety Instructions Pos: 60.5 /BA/Sicherheit/6.
  • Page 25: Mounting Onto The Tractor

    Commissioning Pos: 60.9 /Überschriften/Überschriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1 Mounting onto the Tractor Pos: 60.10 /Überschriften/Überschriften 3/K-O/Kuppelpunkte @ 9\mod_1220531326398_78.docx @ 126608 @ 3 @ 1 7.3.1 Clutching points Pos: 60.11 /BA/Erstinbetriebnahme/EasyCut/Kuppelpunkte/Kuppelpunkte Bild EC 280/320 CV-Q -1 @ 59\mod_1297409242082_78.docx @ 557036 @ @ 1 POS.1 POS.2 POS.3 EC-380-0 Fig.
  • Page 26: Pto Shaft

    Commissioning Pos: 60.15 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1 PTO shaft Pos: 60.16 /Überschriften/Überschriften 3/K-O/Längenanpassung @ 1\mod_1201687632810_78.docx @ 53589 @ 3 @ 1 7.4.1 Length adjustment Pos: 60.17 /BA/Sicherheit/6. Überarbeitete Warnhinweise/Warnung - Unbeabsichtigtes Abkuppeln angebaute @ 291\mod_1410427253866_78.docx @ 2294307 @ @ 1 Danger! - Inadvertent uncoupling of the machine during road travel or work.
  • Page 27 Commissioning Pos: 60.21 /BA/Erstinbetriebnahme/Gelenkwelle/Mähwerke/Längenanpassung Bild EC280/320 -1/ B 870 @ 58\mod_1296650359919_78.docx @ 552633 @ @ 1 EC-329-0 Fig.6 Pos: 60.22 /BA/Erstinbetriebnahme/Gelenkwelle/Mähwerke/Längenanpassung_mit Pfahlsicherung @ 9\mod_1220535961555_78.docx @ 126855 @ @ 1 The length of the PTO shaft (1) must be adjusted. • Disassemble the PTO shaft.
  • Page 28: Start-Up

    Start-up Pos: 62.1 /Überschriften/Überschriften 1/F-J/Inbetriebnahme @ 0\mod_1196327075811_78.docx @ 6375 @ 1 @ 1 Start-up Pos: 62.2 /Überschriften/Überschriften 2/A-E/Anbau an den Traktor @ 0\mod_1199717845194_78.docx @ 34039 @ 2 @ 1 Mounting onto the Tractor Pos: 62.3 /BA/Sicherheit/6. Überarbeitete Warnhinweise/Warnung - Unbeabsichtigtes Abkuppeln angebaute @ 291\mod_1410427253866_78.docx @ 2294307 @ @ 1 Danger! - Inadvertent uncoupling of the machine during road travel or work.
  • Page 29: Hydraulics

    Start-up Pos: 62.9 /Überschriften/Überschriften 2/F-J/Hydraulik @ 0\mod_1199776034950_78.docx @ 34205 @ 2 @ 1 Hydraulics Pos: 62.10 /Überschriften/Überschriften 3/P-T/SSpezielle Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1 8.2.1 Special Safety Instructions Pos: 62.11 /BA/Sicherheit/Hydraulik/Warnung - Anschluss der Hydraulikleitungen @ 0\mod_1199776548685_78.docx @ 34225 @ @ 1 Warning ! - Connection of the hydraulic line Effect: severe injuries due to penetration of hydraulic oil under the skin.
  • Page 30 Start-up Pos: 62.15 /BA/Sicherheit/Hydraulik/Achtung - Verschmutzung der Hydraulikanlage @ 2\mod_1202393336803_78.docx @ 59155 @ @ 1 Caution! - Soiling of the hydraulic system Effect: Damages to the machine • When connecting the quick couplings, ensure that these are clean and dry. •...
  • Page 31: Pto Shaft

    Start-up Pos: 62.21 /Überschriften/Überschriften 2/F-J/Gelenkwelle @ 0\mod_1199781879794_78.docx @ 34542 @ 2 @ 1 PTO shaft Pos: 62.22 /Überschriften/Überschriften 3/P-T/SSpezielle Sicherheitshinweise @ 0\mod_1197301069931_78.docx @ 17662 @ 3 @ 1 8.3.1 Special Safety Instructions Pos: 62.23 /BA/Sicherheit/Gelenkwelle/Gefahr - Sich drehende Gelenkwelle_2 @ 0\mod_1199781692950_78.docx @ 34523 @ @ 1 Danger! - Rotating PTO shaft Effect: Danger to life or serious injuries •...
  • Page 32: Install The Pto Shaft

    Start-up Pos: 62.27 /Überschriften/Überschriften 3/F-J/Gelenkwelle montieren @ 11\mod_1223358863095_78.docx @ 145571 @ 3 @ 1 8.3.2 Install the PTO shaft Pos: 62.28 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Anbau Gelenkwelle EC 320 -1 @ 58\mod_1296658917612_78.docx @ 552853 @ @ 1 EC-331-0 Fig. 9 Pos: 62.29 /BA/Inbetriebnahme/EasyCut/Anbau Gelenkwelle/Anbau Gelenkwelle gezogene/angehängte EasyCuts @ 9\mod_1220874876438_78.docx @ 128292 @ @ 1 •...
  • Page 33: Swivelling Parking Support Into Transport Position

    Start-up Pos: 62.35 /Überschriften/Überschriften 2/A-E/Abstellstütze in Transportstellung schwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1 Swivelling parking support into transport position Pos: 62.36 /BA/Bedienung /EasyCut/Abstellstütze/Abstellstütze angehoben Bild EC R 280 CV / R 320 CV / R 280 CR / R 320 CR @ 205\mod_1386245162750_78.docx @ 1706387 @ @ 1 EC-459-0 Fig.
  • Page 34: Driving And Transport

    Driving and Transport Pos: 64.1 /Überschriften/Überschriften 1/F-J/Fahren und Transport @ 0\mod_1196330049217_78.docx @ 6553 @ 1 @ 1 Driving and Transport Pos: 64.2 /BA/Sicherheit/Fahren und Transport/Warnung - Transport / Straßenfahrt @ 295\mod_1412076613597_78.docx @ 2318257 @ @ 1 WARNING! - Transport travel on roads Accidents may occur when the following points are not observed during transport travel on roads.
  • Page 35: Operation

    Operation Pos: 66.1 /Überschriften/Überschriften 1/A-E/Bedienung @ 0\mod_1199789505403_78.docx @ 34825 @ 1 @ 1 Operation Pos: 66.2 /Überschriften/Überschriften 2/U-Z/Vor dem Mäheinsatz @ 3\mod_1204788384465_78.docx @ 73168 @ 2 @ 1 10.1 Before mowing Pos: 66.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Arbeitseinsatz / Mähen @ 73\mod_1307695972255_78.docx @ 654926 @ @ 1 DANGER! - Using the machine for work Effect: Danger to life, injuries or damage to the machine.
  • Page 36: Folding Down The Safety Device

    Operation Pos: 66.7 /Überschriften/Überschriften 3/P-T/SSchutzeinrichtung herunterklappen @ 9\mod_1220881079079_78.docx @ 128594 @ 3 @ 1 10.2.1 Folding down the Safety Device Pos: 66.8 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Fortschleudern von Steinen @ 84\mod_1318311844997_78.docx @ 733435 @ @ 1 DANGER! – Stones forcibly projected during operation Effect: Danger to life or serious injuries.
  • Page 37: Adjusting The Lateral Suspension Arm

    Operation Pos: 66.12 /Überschriften/Überschriften 3/P-T/SSeitliche Lenker einstellen @ 9\mod_1220882767235_78.docx @ 128767 @ 3 @ 1 10.2.2 Adjusting the lateral suspension arm Pos: 66.13 /BA/Sicherheit/EasyCut/Gefahr - Einstellung der Unterlenkerhöhe am Traktor @ 9\mod_1220882859813_78.docx @ 128789 @ @ 1 Danger! - Height adjustment of the lower suspension arms on the tractor Effect: Danger to life, injuries or damage to the machine.
  • Page 38: Folding Down Mowing Unit

    Operation Pos: 66.17 /Überschriften/Überschriften 2/K-O/Mähwerk abklappen @ 207\mod_1386673356360_78.docx @ 1713738 @ 2 @ 1 10.3 Folding Down Mowing Unit Pos: 66.18 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Absenken des Mähwerks in Arbeitsstellung EC 280/320 @ 9\mod_1220879244798_78.docx @ 128439 @ @ 1 Danger! - Lowering the mowing unit into the working position Effect: Danger to life, injuries or damage to the machine.
  • Page 39: Swivelling Parking Support Into Transport Position

    Operation Pos: 66.28 /Überschriften/Überschriften 2/A-E/Abstellstütze in Transportstellung schwenken @ 10\mod_1221637347634_78.docx @ 135539 @ 2 @ 1 10.4 Swivelling parking support into transport position Pos: 66.29 /BA/Bedienung /EasyCut/Abstellstütze/Achtung Abstellstütze eingeklappt EC 280/320 CV-Q @ 10\mod_1221637532743_78.docx @ 135563 @ @ 1 Caution! - Parking support(s) not swivelled into transport position before road/transport travel and for work! Effect: Damage to the machine •...
  • Page 40: Detaching The Machine

    Operation Pos: 66.38 /Überschriften/Überschriften 2/A-E/Abbau der Maschine @ 3\mod_1204792387824_78.docx @ 73245 @ 2 @ 1 10.5 Detaching the machine Pos: 66.39 /BA/Sicherheit/EasyCut/Gefahr - Maschine abstellen_mit Hydraulikschlauch @ 9\mod_1220883208423_78.docx @ 128830 @ @ 1 Danger! - Unexpected movements of the machine Effect: Danger to life, serious injuries •...
  • Page 41 Operation Pos: 66.42 /BA/Bedienung /EasyCut/Entlastungsfeder(n)/Entlastungs außer Funktion setzen Bild EC 280/320 CV-Q -1 @ 59\mod_1297421247410_78.docx @ 557699 @ @ 1 Fig. 18 Pos: 66.43 /BA/Bedienung /EasyCut/Entlastungsfeder(n)/Entlastungsfedern außer Funktion setzen. @ 9\mod_1220884313501_78.docx @ 128945 @ @ 1 • Disable the compensation springs by reversing the adjusting lever (1) (only possible in transport position).
  • Page 42: Four Supports (Optional)

    Operation Pos: 66.48 /BA/Bedienung /EasyCut/Abstellstütze/Vier Stützen (optional) Überschrift @ 58\mod_1296816723926_78.docx @ 554520 @ 3 @ 1 10.5.1 Four supports (optional) Pos: 66.49 /BA/Bedienung /EasyCut/Abstellstütze/Achtung Kippgefahr @ 58\mod_1297065492192_78.docx @ 554954 @ @ 1 CAUTION! Danger of tipping Machine may be lowered into transport position only with additionally attached parking supports on a firm and level base (concrete/paving).
  • Page 43: Settings

    Settings Pos: 68.1 /Überschriften/Überschriften 1/A-E/Einstellungen @ 0\mod_1199868783862_78.docx @ 36141 @ 1 @ 1 Settings Pos: 68.2 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Warnung - Einstellarbeiten angebaute Maschinen @ 254\mod_1397487875458_78.docx @ 1953794 @ @ 1 DANGER! - Unexpected movement of the machine Effect: Danger to life or serious injuries. •...
  • Page 44: Adjust Locking

    Settings Pos: 68.7 /Überschriften/Überschriften 2/U-Z/Verriegelung einstellen @ 91\mod_1326177560227_78.docx @ 777175 @ 2 @ 1 11.2 Adjust Locking Pos: 68.8 /BA/Einstellungen/Mähwerke/EasyCut/Verriegelung einstellen Bild EC R 280/320/360 @ 207\mod_1386838115372_78.docx @ 1717643 @ @ 1 EC-402-0 Fig. 23 Pos: 68.9 /BA/Einstellungen/Mähwerke/EasyCut/Verriegelung einstellen Text EC R 280/320 CV / EC R 360 @ 91\mod_1326176346008_78.docx @ 777147 @ @ 1 The locking (2) prevents during use that the side panel folds up and that foreign objects are slung away.
  • Page 45: Adjusting The Compensation Springs

    Settings Pos: 68.11 /Überschriften/Überschriften 2/A-E/Einstellung der Entlastungsfedern @ 0\mod_1196666659447_78.docx @ 10133 @ 2 @ 1 11.3 Adjusting the Compensation Springs Pos: 68.12 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Einstellung an den Entlastungsfedern @ 0\mod_1196751594562_78.docx @ 12575 @ @ 1 Danger! - Setting on the compensation springs Effect: Danger to life or serious injuries •...
  • Page 46: Hydraulic Spring Compensation (Optional)

    The set ground pressure can be read off on the pressure gauge (1). Recommended setting range: Type Setting range EasyCut R 360 50 – 100 bar EasyCut R 280 CV 50 – 100 bar EasyCut R 320 CV 70 –...
  • Page 47: Setting Of The Pole Protection Mechanism

    Pos: 68.27 /BA/Einstellungen/Mähwerke/EasyCut/Pfahlsicherung/Pfahlsicherung EC R 360 Tabelle @ 74\mod_1308907811663_78.docx @ 658929 @ @ 1 Mower type Dimension x EASYCUT R 360 80 mm Pos: 68.28 /BA/Einstellungen/Mähwerke/EasyCut/Pfahlsicherung/Pfahlsicherung nach dem Auslösen @ 9\mod_1220961640381_78.docx @ 130471 @ @ 1 After the pole protection mechanism is triggered, the mowing unit swings back and, at the same time, in the front area upwards.
  • Page 48: Maintenance

    Effect: Danger to life, serious injuries or loss of warranty claims as well as exclusion of liability • Use only authentic KRONE spare parts and accessories authorised by the manufacturer. The use of spare parts, accessories or additional equipment not manufactured, tested or approved by KRONE will exclude any liability for consequential damage.
  • Page 49: Maintenance Table

    Pos: 71.10 /Überschriften/Überschriften 2/U-Z/Wartungstabelle @ 65\mod_1300369413064_78.docx @ 583966 @ 2 @ 1 12.3 Maintenance table Pos: 71.11 /BA/Wartung/Mähwerke/EasyCut / AM Mähwerke/Wartungstabelle - EasyCut R 360 mit Reibkupplung @ 259\mod_1398690105941_78.docx @ 1981500 @ @ 1 Maintenance interval Maintenance work Cutter bar...
  • Page 50: Tightening Torques

    Maintenance Pos: 71.13.1 /Überschriften/Überschriften 2/A-E/Anziehdrehmomente @ 202\mod_1385711894606_78.docx @ 1693123 @ 2 @ 1 12.4 Tightening torques Pos: 71.13.2 /Überschriften/Überschriften 3/K-O/Metrische Gewindeschrauben mit Regelgewinde @ 322\mod_1424945442462_78.docx @ 2483466 @ 3 @ 1 12.4.1 Metric Thread Screws with Control Thread Pos: 71.13.3 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewindeschrauben mit Regelgewinde Tabelle @ 321\mod_1424760222607_78.docx @ 2477725 @ @ 1 NOTICE The table does not apply to countersunk screws with hexagonal socket in case the countersunk screw is tightened via hexagonal socket.
  • Page 51: Metric Thread Screws With Fine Thread

    Maintenance Pos: 71.13.5 /Überschriften/Überschriften 3/K-O/Metrische Gewindeschrauben mit Feingewinde @ 322\mod_1424945855944_78.docx @ 2484627 @ 3 @ 1 12.4.2 Metric Thread Screws with Fine Thread Pos: 71.13.6 /BA/Wartung/Drehmomente / Anziehdrehmomente/Anziehdrehmomente Metrische Gewindeschrauben mit Feingewinde Tabelle @ 321\mod_1424845229172_78.docx @ 2480186 @ @ 1 A = thread size Tightening torque in Nm (unless otherwise stated)
  • Page 52: Rotary Hub With Shear Fuse (Optional)

    Maintenance Pos: 73.1 /Überschriften/Überschriften 2/K-O/Kreiselnabe mit Schersicherung (optional) @ 4\mod_1213097920976_78.docx @ 86356 @ 2 @ 1 12.5 Rotary hub with shear fuse (optional) Pos: 73.2 /BA/Wartung/Mähwerke/Schersicherung/Bild Mähholm Aufstellung EC B 970 / EC R 360 @ 138\mod_1354024845498_78.docx @ 1226359 @ @ 1 Fig.
  • Page 53 Maintenance Pos: 73.4 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1 Danger! - Rapidly rotating cutting discs/blade drums. Effect: Danger to life or serious injuries. • Switch off the engine and remove the ignition key. •...
  • Page 54: After Shearing Off

    Maintenance Pos: 73.8 /BA/Wartung/Mähwerke/SchersicherungNach dem Abscheren EasyCut (2015-02-18 10:50:37) @ 3\mod_1204205154608_78.docx @ 69944 @ 3 @ 1 12.5.1 After Shearing Off Caution! - Correct installation position of the bearing housing not observed. Effect: Damage to the machine • Right rotating (RE/RZ) cutting discs and drums always have right-handed pinion shafts and nuts (no groove mark on the pinion shaft and nut).
  • Page 55 • Remove the hub (1). • Remove the damaged shear pins (3). • Check the nut and hub for damage. Replace damaged parts with KRONE original replacement parts. • Fill the space above the bearing with grease (c). • Place the hub on the pinion shaft.
  • Page 56: Maintenance - Gearbox

    Maintenance - Gearbox Pos: 75 /Überschriften/Überschriften 1/U-Z/Wartung - Getriebe @ 2\mod_1203058202823_78.docx @ 64495 @ 1 @ 1 Maintenance - Gearbox Pos: 76.1 /Überschriften/Überschriften 2/F-J/Hauptgetriebe @ 0\mod_1197005740033_78.docx @ 15416 @ 2 @ 1 13.1 Main gearbox Pos: 76.2 /BA/Wartung/Hinweis Ölstandskontrolle in Arbeitsstellung und in waagerechter Stellung der Maschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1 Note Perform oil level check and oil change while the machine is in a horizontal position! Pos: 76.3 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Hauptgetriebe EC 280/320 CV-Q -1 @ 60\mod_1297751121997_78.docx @ 560221 @ @ 1...
  • Page 57: Oil Change

    Maintenance - Gearbox Pos: 76.11 /BA/Wartung/Ölkontrolle_Wechsel/Ölwechsel_ALT/Schutz (4) demontieren @ 58\mod_1296735396286_78.docx @ 553788 @ @ 1 • Remove the guard (4) Pos: 76.12 /BA/Wartung/Ölkontrolle_WechselÖlwechsel NEU @ 140\mod_1355142057277_78.docx @ 1244610 @ @ 1 Oil change: Collect escaping oil in a suitable container. •...
  • Page 58: Mower Drive Gearbox

    Maintenance - Gearbox Pos: 78.1 /Überschriften/Überschriften 2/K-O/Mäherantriebsgetriebe @ 9\mod_1221045800746_78.docx @ 131475 @ 2 @ 1 13.2 Mower Drive Gearbox Pos: 78.2 /BA/Wartung/Hinweis Ölstandskontrolle in Arbeitsstellung und in waagerechter Stellung der Maschine vornehmen @ 194\mod_1383554973754_78.docx @ 1649577 @ @ 1 Note Perform oil level check and oil change while the machine is in a horizontal position! Pos: 78.3 /BA/Wartung/Ölkontrolle_Wechsel/Mähwerke/Bild Mäherantriebsgetriebe EC 280/320 @ 9\mod_1221045935246_78.docx @ 131519 @ @ 1 EC-170-1...
  • Page 59: Oil Level Check And Oil Change On The Cutter Bar

    Maintenance - Gearbox Pos: 80.1 /Überschriften/Überschriften 2/K-O/Ölstandskontrolle und Ölwechsel am Mähholm @ 0\mod_1197017549815_78.docx @ 15963 @ 2 @ 1 13.3 Oil level check and oil change on the cutter bar Pos: 80.2 /Überschriften/Überschriften 3/K-O/Ölwechsel @ 0\mod_1197021941955_78.docx @ 16139 @ 3 @ 1 13.3.1 Oil change Pos: 80.3 /BA/Wartung/Mähwerke/Hinweis Ein Ölwechsel am Mähholm ist nicht erforderlich.
  • Page 60: Maintenance - Blade Changing

    Maintenance - Blade Changing Pos: 82 /Überschriften/Überschriften 1/U-Z/Wartung - Messerwechsel @ 107\mod_1334638484298_78.docx @ 968003 @ 1 @ 1 Maintenance - Blade Changing Pos: 83.1 /Überschriften/Überschriften 2/K-O/Kontrolle der Mähklingen und Messerhalterung @ 0\mod_1197265641329_78.docx @ 16323 @ 2 @ 1 14.1 Checking the Cutter Blades and Blade Holder Pos: 83.2 /BA/Sicherheit/7.
  • Page 61: Cutter Blades

    Maintenance - Blade Changing Pos: 83.5 /Überschriften/Überschriften 3/K-O/Mähklingen @ 0\mod_1197265959110_78.docx @ 16361 @ 3 @ 1 14.1.1 Cutter Blades Pos: 83.6 /BA/Wartung/Mähwerke/Die Bohrung der Mähklingen kann sich durch Verschleiß aufweiten. @ 10\mod_1221048982715_78.docx @ 131675 @ @ 1 The borehole on the cutter blades may spread due to wear. Pos: 83.7 /BA/Sicherheit/7.
  • Page 62: Blade Screw Connection

    Maintenance - Blade Changing Pos: 83.10 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Messerschraubverschluss Haltebolzen 14 mm @ 0\mod_1197267907375_78.docx @ 16425 @ 3 @ 1 14.1.2 Blade screw connection Danger! - Insufficient thickness of material on the retaining bolts. Effect: Danger to life or serious injuries. •...
  • Page 63: Blade Quick-Fit Device

    Maintenance - Blade Changing Pos: 83.12 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Messerschnellverschluss Haltebolzen 14mm @ 0\mod_1197268087875_78.docx @ 16444 @ 3 @ 1 14.1.3 Blade Quick-Fit Device Danger! - Insufficient thickness of material on the retaining bolts. Effect: Danger to life or serious injuries. •...
  • Page 64: Periodical Inspection Of The Leaf Springs

    The abrasion limit of the leaf springs will be achieved if the application seam (1) is worn on one point. EC 225 0 Fig. 36 Note Use only original Krone spare parts to replace the leaf springs. Pos: 83.15 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...
  • Page 65: Periodical Inspection Of The Cutting Discs / Blade Drums

    In case of deformed cuttings discs or drums, the dimension of A = 48 mm must never be exceeded. EC-0-211 Fig. 37 Note The cutting discs or drums must be replaced by Original Krone spare parts only. Pos: 83.17 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...
  • Page 66: Abrasion Limit

    If cutting discs or blade drums show deformations or wear in form of abrasions (2) or similar, these components have to be replaced by Original Krone spare parts . Pos: 83.19 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...
  • Page 67: Blade Changing On Cutting Discs

    Maintenance - Blade Changing Pos: 83.20 /Überschriften/Überschriften 2/K-O/Messerwechsel an Messertellern @ 0\mod_1197269068562_78.docx @ 16521 @ 2 @ 1 14.2 Blade Changing on Cutting Discs Pos: 83.21 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Schnell rotierende Messerteller/Messertrommeln_1 @ 0\mod_1197017696736_78.docx @ 16001 @ @ 1 Danger! - Rapidly rotating cutting discs/blade drums.
  • Page 68: Blade Screw Connection

    Maintenance - Blade Changing Pos: 83.24 /Überschriften/Überschriften 3/K-O/Messerschraubverschluss @ 0\mod_1197270941296_78.docx @ 16578 @ 3 @ 1 14.2.1 Blade Screw Connection Pos: 83.25 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Beschreibung Messerwechsel Messerschraubverschluss @ 47\mod_1285661949953_78.docx @ 456898 @ @ 1 EC-0-250 Pic. 39 • Fold up safety device •...
  • Page 69: Blade Quick-Fit Device

    Maintenance - Blade Changing Pos: 83.27 /Überschriften/Überschriften 3/K-O/Messerschnellverschluss @ 0\mod_1197271019859_78.docx @ 16597 @ 3 @ 1 14.2.2 Blade Quick-Fit Device Pos: 83.28 /BA/Wartung/Mähwerke/Messerschraub / Messerschnellverschluss/Beschreibung Messerwechsel Messerschnellverschluss @ 0\mod_1197271100500_78.docx @ 16616 @ @ 1 EC-251-0 Fig. 40 • Clean the area. •...
  • Page 70: Replacing The Linings

    Maintenance - Blade Changing Pos: 83.30 /BA/Wartung/Mähwerke/Stoßkanten erneuern @ 0\mod_1197271320468_78.docx @ 16636 @ 2 @ 1 14.3 Replacing the linings Caution! - If the linings are checked irregularly. Effect: Damage to the machine • Always check the mowing unit for damaged linings prior to start-up and replace linings, if necessary! •...
  • Page 71: Maintenance - Lubrication Chart

    Maintenance – lubrication chart Pos: 86.1 /Überschriften/Überschriften 1/U-Z/Wartung - Schmierplan @ 0\mod_1197359304198_78.docx @ 18232 @ 1 @ 1 Maintenance – lubrication chart Pos: 86.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 15.1 Special Safety Instructions Pos: 86.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Reparatur_Wartung_Reinigungs_4 allgemein EasyCut (2014-09-17 10:10:25) @ 11\mod_1223620198301_78.docx @ 148349 @ @ 1 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).
  • Page 72: Lubrication Chart

    Maintenance – lubrication chart Pos: 86.7 /Überschriften/Überschriften 2/P-T/Schmierplan @ 0\mod_1197361829026_78.docx @ 18495 @ 2 @ 1 15.3 Lubrication Chart Pos: 86.8 /BA/Wartung/Mähwerke/EasyCut / AM Mähwerke/Schmierpläne/Schmierplan EC R 360 @ 214\mod_1390322410990_78.docx @ 1754354 @ @ 1 EC-408-1 Fig. 44 Pos: 87 /Layout Module /---------------Seitenumbruch---------------- @ 0\mod_1196175311226_0.docx @ 4165 @ @ 1...
  • Page 73: Placing In Storage

    Perform the necessary repair tasks during the time immediately after the harvest season. Draw up a list of all replacement parts you will need. This will make it easier for your KRONE dealer to process your orders and you will be certain that your machine will be ready for use at the beginning of the next season.
  • Page 74: Before The Start Of The New Season

    Before the Start of the New Season Pos: 88.4 /Überschriften/Überschriften 1/U-Z/Vor Beginn der neuen Saison @ 4\mod_1211272647559_78.docx @ 82867 @ 1 @ 1 Before the Start of the New Season Pos: 88.5 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 17.1 Special Safety Instructions Pos: 88.6 /BA/Sicherheit/7.
  • Page 75: Friction Clutch

    Effect: Serious damage to the machine • Manipulation of the overload protection changes the slip torque. This will lead to a loss of warranty claims! Original KRONE spare parts only may be used. Pos: 88.14 /BA/Einlagerung/Reibkupplung/Reibkupplung entlüften @ 3\mod_1204732297351_78.docx @ 72885 @ @ 1 EC-257-0 Fig.
  • Page 76: Special Equipment

    Special equipment Pos: 90.1 /Überschriften/Überschriften 1/P-T/Sonderausstattung @ 2\mod_1202808469779_78.docx @ 61649 @ 1 @ 1 Special equipment Pos: 90.2 /Überschriften/Überschriften 2/P-T/Spezielle Sicherheitshinweise @ 0\mod_1196660495760_78.docx @ 9134 @ 2 @ 1 18.1 Special Safety Instructions Pos: 90.3 /BA/Sicherheit/7. Gefahrenhinweise alt/Mähwerke/Gefahr - Reparatur_Wartung_Reinigungs_4 allgemein EasyCut (2014-09-17 10:10:25) @ 11\mod_1223620198301_78.docx @ 148349 @ @ 1 Danger! - When performing repair, maintenance or cleaning work on the machine, or in the case of technical intervention, drive elements may start moving (caution, the cutting discs continue to run).
  • Page 77: Hydraulic Spring Compensation (Optional)

    Special equipment Pos: 92.1 /Überschriften/Überschriften 2/F-J/Hydraulische Federentlastung @ 59\mod_1297428073260_78.docx @ 557976 @ 2 @ 1 18.3 Hydraulic spring compensation (optional) Pos: 92.2 /Überschriften/Überschriften 3/U-Z/Umfang des Beipacks @ 39\mod_1268206369839_78.docx @ 358438 @ 3 @ 1 18.3.1 Scope of the accessories kit Pos: 92.3 /Beipacks/Mäher/EasyCut/Hydraulische Federentlastung/Umfang des Beipacks Bild Federentlastung @ 59\mod_1297666613133_78.docx @ 558640 @ @ 1 EC-373-0 Fig.
  • Page 78: Mounting

    Special equipment Pos: 92.6 /Überschriften/Überschriften 3/A-E/A/Anbau @ 59\mod_1297664191618_78.docx @ 558472 @ 3 @ 1 18.3.2 Mounting Pos: 92.7 /Beipacks/Mäher/EasyCut/Hydraulische Federentlastung/Gefahr Anbau Hydra. Federentlastung @ 59\mod_1297664894319_78.docx @ 558498 @ @ 1 Danger! - Unexpected movement of the machine Effect: Danger to life, serious injuries •...
  • Page 79 Special equipment Pos: 92.12 /Beipacks/Mäher/EasyCut/Hydraulische Federentlastung/mit CV/Entlastungsfedern abschrauben @ 60\mod_1297689010746_78.docx @ 559987 @ @ 1 Unscrewing compensation springs EC-375-0 Fig. 49 • Unscrew compensation springs (b) and place on machine • Remove components (C) from the three-point block • Remove adjusting lever (a) and put aside •...
  • Page 80 Special equipment Pos: 92.14 /Beipacks/Mäher/EasyCut/Hydraulische Federentlastung/Vormontierten Zylinder montieren @ 60\mod_1297688919919_78.docx @ 559961 @ @ 1 Installing pre-assembled cylinder EC-376-0 Fig. 50 • Remove upper hose clamp half (a) • Install pre-assembled cylinder (1) (b) in the rear hole using available pin •...
  • Page 81 Special equipment Pos: 92.17 /Beipacks/Mäher/EasyCut/Hydraulische Federentlastung/Doppelsperrbock montieren @ 60\mod_1297688388550_78.docx @ 559882 @ @ 1 Installing double locking block and connecting hydraulic hoses 4 7 6 5 EC-378-0 Fig. 52 • Screw pre-assembled double locking block (3) onto the three-point block using bolt (4), washer (7), detent edge washer (6) and nut (5) •...
  • Page 82: Disposal Of The Machine

    Disposal of the machine Pos: 94 /Überschriften/Überschriften 1/A-E/Entsorgung der Maschine @ 274\mod_1404207309028_78.docx @ 2060455 @ 1 @ 1 Disposal of the machine Pos: 95 /BA/Entsorgung der Maschine/Die Maschine entsorgen @ 274\mod_1404207434449_78.docx @ 2060544 @ 2 @ 1 19.1 Disposal of the machine After the service life of the machine has expired, the individual components of the machine must be disposed of properly.
  • Page 83: Index

    Index Index Abrasion Limit ............. 66 Headland Position ..........38 Adjust Locking ............ 44 Hydraulic connections ........22 Adjusting Skids ........... 76 Hydraulic spring compensation mechanism ..........46, 77 Adjusting the Compensation Springs ....45 Hydraulic system ..........13 Adjusting the cutting height ........ 43 Hydraulics ............
  • Page 84 Settings .............. 43 Spare Parts ............48 Periodical Inspection of the Cutting Discs / Special equipment ..........76 Blade Drums ........... 65 Start-up .............. 28 Periodical Inspection of the Leaf Springs ... 64 Switching from working position to transport Personnel Qualification and Training ....9 position ............
  • Page 86 Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +49 (0) 59 77/935-0 +49 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...

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