Related Manuals for Krone Big M II
Summary of Contents for Krone Big M II
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Page 1: Operating Instructions
No. 880-1 USA Operating Instructions Self-propelled High-Performance Mower-Conditioner Big M II (from serial no. 502 000) -
Page 3: Dear Customer
Foreword Dear Customer! Please note: „Big M II“... - Page 4 Vorwort Notizen...
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Page 5: Table Of Contents
List of contens Inhaltsverzeichnis General Information ................. I - 1 Purpose ........................I - 1 Information on the Product ..................I - 1 1.2.1 General Information ....................I - 1 1.2.2 Manufacturer's Address .................... I - 1 1.2.3 Certification ......................I - 1 1.2.4 Identification ...................... - Page 6 (F3) Axle spring manual operation ................IV -9 4.6.4 (F4) Service ......................IV -9 4.6.4.1 (F1) Diagnosis ....................... IV -9 4.6.4.2 (F2) Krone-Service ....................IV -10 4.6.4.3 (F3) Info ........................ IV -10 4.6.4.4 (F4) Terminal ......................IV -10 Lights ....................V -1 Full Beam/Dipped Headlight Switch ................
- Page 7 List of contens Cabin ....................VI -1 Ladder to Driver's Cabin ..................VI -1 Open Cabin Door ....................VI -1 Adjusting Driver's Seat ................... VI -2 The air comfort seat ....................VI -2 Setting the Lumbar Support ..................VI -2 Height adjustment of the Right-hand Arm Rest ............
- Page 8 List of contens Driving and Transport ..............IX -1 General on Driving ....................IX -1 Starting Engine ....................... IX -1 Driving and Steering ....................IX -1 Brakes ........................IX -2 Disengaging Parking Brake ................... IX -2 Road Safety Switch ....................IX -2 Setting the Accelation Behaviour ................
- Page 9 Starter ........................XII -4 12.11 Fuses ........................XII -4 12.12 Fuses and LED on Krone-Machine-Controller (KMC 1) Big M II cabin ..... XII -6 12.13 Fuses - cabin ......................XII -7 12.14 LED und Relais für die Kabine ................XII -7...
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Page 10: Lubrication Chart
List of contens 12.15 Sicherungen für den Unterverteiler 1 ............... XII -8 12.16 LED und Relais für den Unterverteiler 1 ..............XII -9 12.17 Sicherungen für den Unterverteiler 2 ..............XII -10 12.18 LED und Relais für den Unterverteiler 2 ..............XII -11 12.19 Fehlercodes ...................... -
Page 11: General Information
General General Information 1.2.4 Identification 1.1 Purpose BMII-219 1.2 Information on the Product 1.2.1 General Information Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D 48480 Spelle Big M II Jahr Masch. Nr Année No. de série Made in Type W.-Germany 1.2.2 Manufacturer's Address... -
Page 12: Designated Use
General 1.2.6 Designated Use “Big M II” I - 2... -
Page 13: Technical Data
General 1.2.7 Technical Data Technical Data / Vehicle Filling quantities Note: I - 3... - Page 14 General Technical Data / Mower I - 4...
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Page 15: Safety
Safety Safety 2.2 Personnel Qualification and Training 2.1 Identifying Safety Instructions Big M II in the Operating Manual 2.3 Failure to Follow the Safety Instructions example 2.4 Working in a Safety Conscious Manner II - 1... -
Page 16: Safety Instructions And Accident Prevention Regulations
Safety 2.5 Safety Instructions and Accident Prevention Regulati- II - 2... -
Page 17: Self-Propelled Working Machine
Safety 2.6 Self-propelled Working Machine 2.8 Hydraulic System 2.9 Battery Risk of explosion! Risk of explosion! 2.7 Implements Caution! 2.10 Cooling System Risk of burns II - 3... -
Page 18: Tyres
Safety 2.11 Tyres Risk of explosion! 2.14 Unauthorised Modification and Manufacture of Replacement Parts 2.12 Emergency Exit 2.15 Prohibited Modes of Operation 2.13 Maintenance Dispose of oils, greases and filters according to regulations! II - 4... -
Page 19: Safety Instructions On The Machine
Safety 2.16 Safety Instructions on the Machine Familiarise yourself with the meaning of these warning signs. The text beside them and their location on the machine indicates the machine's particularly dangerous areas. II - 5... -
Page 20: Location Of Safety Decals On The Machine
Safety 2.16.1 Location of Safety Decals on the Machine BMII-233 BMII-238 II - 6... - Page 21 Safety Read and follow the Maintain a safe distance operating instructions before while the engine is initial operation. running. Order no. 939 471-1 (2x) Order no. 942 197-1 (8x) Never put your hand into Do not touch moving danger area with a risk of machine parts.
- Page 22 Safety BMII-233 BMII-238 II - 8...
- Page 23 Safety During repair work (welding) always turn off the engine Disconnect battery main switch and remove both cable connectors from the unit pump (PLD) control unit at the engine. Order no. 942 405-0 (1x) II - 9...
- Page 24 Safety BMII-250 BMII-249 II - 10...
- Page 25 Safety DANGER Thrown objects or blade contact can cause serious injury or death. * Stay clear of machine while in operation. * Keep discharge chute and shields in place. * Replace worn or damaged portective skirting. 942 020-2 WARNING Close valve when transporting or servicing machine 942 032-2...
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Page 26: Location Of General Information Labels On The Machine
Safety 2.16.2 Location of General Information Labels on the Machine BMII-241 II - 12... - Page 27 Safety 139-888 139-889 139 888-0 139 889-0 942 341-0 (1x) 893 long beige 939 180-2 (1x) 939 567-1 (3x) 942 243-0 (2x) 1400 long green 942 320-0 (1x) 600 long beige 942 323-0 (1x) 775 long green Radmuttern nach erstem Einsatz nachziehen. Apretar las tuercas de fijación de ruedas después de la primera puesta en servicio.
- Page 28 Safety II - 14...
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Page 29: Controls
Controls Controls 3.1 Overview BMII-191 III - 1... -
Page 30: Switch Consoles
Controls 3.2 Switch consoles BMII-148 III - 2... -
Page 31: Multifunction Lever
Controls 3.3 Multifunction lever BMII-149 III - 3... -
Page 32: Multifunction Lever (Continued)
Controls 3.4 Multifunction lever (continued) BMII-038 while driving forwards while driving backwards while driving backwards while driving forwards fast reversing with pressed activation key "N") III - 4... -
Page 33: Multifunction Lever (Continued)
Controls 3.5 Multifunction lever (continued) BMII-193 III - 5... -
Page 34: Roof Console Switch Group
Controls 3.6 Roof Console Switch Group BMII-150 III - 6... -
Page 35: Roof Console
Controls 3.7 Roof Console BMII-192 III - 7... -
Page 36: Steering Column
Controls 3.8 Steering Column BMII-151 III - 8... -
Page 37: Release Switch: Automative Drive
Controls 3.9 Release Switch: Automative Drive When the automative drive is switched off (position I), the mower cannot be switched on. When operating automative drive switch nobody is allowed in the immediate BMII-152 hazard zone of the machine! • Always remove the ignition key before leaving the cabin. -
Page 38: Parking Brake
Controls 3.12 Parking Brake Releasing the parking brake: Engaging the parking brake: 3.13 Windscreen Wiper Toggle Switch BMII-122 3.14 Windscreen Washer Toggle Switch BMII-123 III - 10... -
Page 39: Air Conditioning/Heating Rotary Switch
Controls 3.15 Air Conditioning/Heating Rotary Switch Starting the air conditioning BMII-190 Switch on the air conditioning several times a year -- even in colder seasons -- so the moving parts in the system are lubricated. Starting the heating To achieve effective heating / cooling performance inside the cabin, at least fan stage 1 must be operated. -
Page 40: Ignition Switch
Controls 3.16 Ignition Switch BMII-177 3.17 Horn BMII-204 3.18 Switches on Multifunction Handle The "Lift all" function is designed for the full engine speed. If the engine speed is slower, the front cutter bar will not lift completely. BMII-195 III - 12... -
Page 41: Multifunction Handle As Driving Lever
Controls 3.19 Multifunction Handle as Driving Lever BMII-194 III - 13... - Page 42 Controls III - 14...
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Page 43: Warning Devices And Monitors
Warning Devices and Monitors Warning Devices and Monitors 4.1 Engine failure indicator light 4.2 Alternator Charging Indicator Light BMII-076 IV - 1... -
Page 44: Info Centre (Short View
F2 = Acreage counter Hour counter Free Manual operation Lower lift mowers F2 = Fan reversal button operation Axle suspension Free F4= Service Diagnosis Multifunction lever test F2 = Krone-Service Sensor test Info Valve test Terminal Fault list IV - 2... -
Page 45: Info Centre
Warning Devices and Monitors 4.4 Info Centre BMII-237 4.5 Information Area 4.5.1 Road Driving BMII-155 When driving on roads the engine speed is controled automotively by the driving compter- IV - 3... -
Page 46: Field Operation
Warning Devices and Monitors 4.5.2 Field Operation BMII-156 During field operation the driver has the possibility to adjust the engine speed using the arrow up/down keys (2) in tapping operation. IV - 4... -
Page 47: Function Area
Warning Devices and Monitors 4.6 Function Area BMII-157 4.6.1 (F1) Settings BMII-158 4.6.1.1(F1) Set overcut 4.6.1.2(F2) Select time/distance control BMII-159 BMII-158 IV - 5... -
Page 48: F3) Fine Adjustment Of The Selected Function (F2
Warning Devices and Monitors 4.6.1.3(F3) Fine adjustment of the selected function (F2) BMII-160 BMII-161 4.6.1.4(F4) Next page 4.6.1.5(F1) Auger monitoring 4.6.1.6(F2) Select (US _ GB / Metric) BMII-162 4.6.1.7(F3) Select language IV - 6... -
Page 49: Meters (F2
Warning Devices and Monitors 4.6.2 Meters (F2) BMII-163 4.6.2.1(F1) Odometer BMII-164 4.6.2.2(F2) Acreage meter BMII-165 The acreage is only metered while the mower is lowered. IV - 7... -
Page 50: F3) Hour Meter
Warning Devices and Monitors 4.6.2.3(F3) Hour meter BMII-166 Day and operating hours Working hours 4.6.3 (F3) Manual operation BMII-167 4.6.3.1(F1) Cutter bar manual operation BMII-168 IV - 8... -
Page 51: F2) Fan Reversal Button Operation
Warning Devices and Monitors 4.6.3.2(F2) Fan reversal button operation BMII-167 4.6.3.3(F3) Axle spring manual operation BMII-169 4.6.4 (F4) Service BMII-170 4.6.4.1(F1) Diagnosis BMII-171 IV - 9... -
Page 52: F2) Krone-Service
Warning Devices and Monitors 4.6.4.2(F2) Krone-Service 4.6.4.3(F3) Info BMII-172 4.6.4.4(F4) Terminal BMII-173 BMII-174 IV - 10... -
Page 53: Lights
Lights Lights Full Beam/Dipped Headlight Switch BMII-176 Full beam indicator light BMII-175 Indicator Switch The switch must be set back manually to neutral position. BMII-053 Indicator Lights BMII-121 V - 1... -
Page 54: Indicator And Side Lights At Front
Lights Indicator and Side Lights at Front Side lights (1) Indicator lights (2) BMII-221 Rear Indicators, Taillights and Brake Lights (1) Indicator lights (1) Taillights (1) Brake lights (1) BMII-212 Number Plate Illumination (depending on country) (2) BMII-212 V - 2... -
Page 55: Work Light Toggle Switch Cabin
Lights Work Light Toggle Switch Cabin When driving on roads observe the type approval information. BMII-222 BMII-128 Work light front side BMII-223 BMII-127 V - 3... -
Page 56: Work Light Rear
Lights Work light rear BMII-211 BMII-127 5.10 Warning Beacon Toggle Switch BMII-126 5.11 Hazard Warning Lights Toggle Switch BMII-124 V - 4... -
Page 57: Cabin
Cabin Cabin Ladder to Driver's Cabin Do not climb up or down the ladder while the mower is moving. BMII-224 Open Cabin Door From the outside: BMII-102 From the inside: BMII-101 VI - 1... -
Page 58: Adjusting Driver's Seat
Cabin Adjusting Driver's Seat The air comfort seat BMII-103 Setting the Lumbar Support BMII-225 Height adjustment of the Right- hand Arm Rest BMII-226 VI - 2... -
Page 59: Drink Holder
Cabin Drink Holder Only insert suitable containers. BMII-248 Storage Compartment for the Operating Manual BMII-107 Passenger Seat BMII-201 VI - 3... -
Page 60: Steering Wheel Height And Tilt Adjustment
Cabin 6.10 Steering Wheel Height and Tilt Adjustment Only adjust the steering column when the machine has been shut down. BMII-213 6.11 Parking Brake For driving on roads. • For road safety reasons, the brake pedals must always be coupled by moving the locking lever (A). -
Page 61: Inside Mirror
Cabin 6.13 Inside Mirror BMII-197 6.14 Cigarette Lighter Danger of injury! Only hold the hot cigarette lighter by the handle. BMII-205 6.15 Diagnostics Socket BMII-207 6.16 Socket BMII-206 VI - 5... -
Page 62: Adjustable Outside Mirror (Right-Hand Side Only
Cabin 6.17 Adjustable Outside Mirror (Right-Hand Side Only) To set: BMII-199 6.18 Emergency Hammer BMII-198 VI - 6... -
Page 63: Adjustable Air Nozzles
Cabin 6.19 Adjustable Air Nozzles BMII-200 VI - 7... - Page 64 Cabin VI - 8...
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Page 65: Check Before Start-Up
Check before Start-up Check before Start-up 7.1 Daily Checks 7.2 Soil Deposits in the Engine Bay The build-up of dust, oil and grass inside the engine bay is combustible and presents an increased fire hazard. BMII-179 7.3 Engine Oil Level max. -
Page 66: Fuel Level
Check before Start-up 7.5 Fuel Level BMII-178 7.6 Engine Coolant - Control BMII-182 7.7 After a Long Standstill Period For further information please refer to the operating instructions of "Daimler Chrysler Engines" enclosed (chapter Venting the Fuel System). 7.8 Tyres BMII-234 VII - 2... -
Page 67: Checks In The Cabin
Check before Start-up 7.9 Checks in the Cabin VII - 3... - Page 68 Check before Start-up VII - 4...
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Page 69: Engine Operation
Engine Operation Engine Operation Running In the Engine Modifications to the engines not authorized by the manufacturer will result in the warranty being null and void. Therefore observe the following: • Never open the radiator cap while the engine is hot. Switch off the engine and wait until the engine has cooled down. -
Page 70: Prerequisites For Starting The Engine
Engine Operation Prerequisites for Starting the Engine BMII-185 VIII - 2... -
Page 71: Switching On The Circuit For The Electronics
Engine Operation Switching on the Circuit for the Electronics Switching On Ignition indicator lights BMII-177 Starting Engine Only start the engine from the operator's seat. If the engine does not start within BMII-177 20 secs., wait at least 2 min. before attempting to start again. -
Page 72: Engine Oil Pressure Indicator Light
Engine Operation Engine Oil Pressure Indicator Light BMII-076 Starting with an Auxiliary Battery Leaking battery gas is highly explosive. Keep ignition sources and naked flames away from the battery. Always connect the battery poles correctly, the earth cable to the minus pole and the starter cable to the battery plus pole. -
Page 73: Killing The Engine
Engine Operation 8.10 Killing the Engine If you kill the engine while it is at operating temperature, start immediately to avoid excessive heat build-up in important parts. Allow the engine to run for approx. 1 to 2 minutes before finally turning it off. 8.11 In Cold Weather VIII - 5... - Page 74 Engine Operation VIII - 6...
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Page 75: Driving And Transport
Driving and Transport Driving and Transport 9.1 General on Driving Never drive with an engaged parking brake. 9.2 Starting Engine BMII-187 9.3 Driving and Steering The self-propelled high-performance mower-conditioner swings out. Be careful when driving around curves. SFM0JD34 IX- 1... -
Page 76: Brakes
Driving and Transport 9.4 Brakes The brake function must be checked before the start of every trip. 9.4.1 Foot Brake (Road Driving) • For road safety reasons, the brake pedals must always be coupled by moving the locking lever. • No individual wheel brake available. •... -
Page 77: Setting The Accelation Behaviour
Driving and Transport 9.7 Setting the Accelation Behaviour BMII-235 9.8 Driving Forwards, Backwards Always adapt the travelling speed of the self-propelled high-performance mower- conditioner according to the conditions on road and on field. Driving forwards from standstill: BMII-236 IX- 3... -
Page 78: Preventing Overheating Of The Hydrostat System
Driving and Transport Driving backwards from standstill: BMII-236 If the road safety switch is in field position a reversing alarm occurs when the driving lever is pulled backwards from neutral position (reversing). Fast change of direction BMII-021 9.9 Preventing Overheating of the Hydrostat System If the ground drive has been killed, never wait longer than 5 seconds to reset the drive lever to “Neutral”, then select a lower gear. -
Page 79: Transport Information
4 m. • Observe the appropriate traffic regulations when driving or towing on public roads. Use additi- onal warning lamps and equipment available from your KRONE dealer. When transporting on a low-loader cover the exhaust pipe so the turbo loader cannot turn. -
Page 80: Emergencey Disengagement Of The Parking Brake
Driving and Transport BMII-025 9.12 Emergencey Disengagement of the Parking Brake Only tow out of the danger area. Never tow over long distances. IX - 6... -
Page 81: Mowers – General
Mowers Mowers – General 10.1 Proper Use of the Mowers • The mowers are suitable for and intended for cutting crops growing on the ground! • The mowers are not suitable for mowing embankments! • Maintain an adequate safety distance to the cutting tools during operation. •... -
Page 82: Adjusting The Mowers
Mowers 10.2 Adjusting the Mowers 10.2.1 Special Safety Instructions • Maintenance, cleaning and repair work should be done only when the machine is at a standstill. Switch off the engine, remove the ignition key. Secure the machine from rolling away. •... -
Page 83: Setting The Cutting Height
Mowers 10.2.3 Setting the Cutting Height Adjustments must always be made only when the drive is switched off and the tractor engine is at a stand- still! Remove the ignition key! Secure the tractor against rolling away. Front mower Longer top link arm shorter cutting height Shorter top link arm longer cutting height... - Page 84 Mowers - i t c i t 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 1 2 3 4 5 6 7 8 9 0 1 2 3 4 °...
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Page 85: Setting The Ground Pressure
Mowers 10.2.4 Setting the Ground Pressure Front mower • The adjustment of the compensation • Taking off the compensation springs springs must only be carried out when when the mower is in working position the front disc mower is in transport can cause serious injury. -
Page 86: Setting The Conditioner Speed
Mowers 10.2.5 Setting the Conditioner Speed Only use the speed 700 r.p.m. during the running in phase of approx. 25 h. BM300250 SFM1-380 10.2.6 Setting the Conditioner Cover Plate on the Front Mower The conditoner speed must only be set with the engine turned off and the ignition key removed. -
Page 87: Setting The Conditioner Cover Plate (Big M Cv
Mowers 10.2.7 Setting the Conditioner Cover Plate (Big M CV) BM201301 The conditioner shaft turns at up to approx. 1000 r.p.m. Bent and broken tines cause unbalanced rotation. For this reason replace broken V-tines immediately. SFM-P011 10.2.8 Setting the Roller Conditioner (optional equipment / Big M CRi) General BM300110... -
Page 88: Setting The Swath Width
Mowers Setting the Roller Pressure BM300300 10.2.9 Setting the Swath Width Front mower SFM03080 Side mowers BM300120 X - 8... -
Page 89: Setting The Transverse Link On Side Mowers
Mowers 10.2.10 Setting the transverse link on side mowers With a cutting heigt of 0°, the distance "a" between the side plate (4) and the extension arm (5) must not be less than 60 mm. BM201180 10.2.11 Front mower guiding plates BM201120 X - 9... -
Page 90: Maintenance Ot The Mowers
Mowers 10.3 Maintenance ot the Mowers 10.3.1 Special Safety Instructions • Maintenance, cleaning and repair work should be done only when the machine is at a complete standstill. • Shut down the engine and remove the ignition key. • After completing maintenance work reattach all protective plates and protective devices properly. -
Page 91: Greasing The Universal Joint Shaft
Mowers 10.3.3 Greasing the Universal Joint Shaft SFM-A-05 SFM-A-06 10.3.4 Required Quantities and Lubricant Designations for Gearboxes on request 10.3.5 Oil level check and oil change intervals (gearboxes) • Change the oil of all gearboxes every • For biological lubricants, the oil change 100 operating hours, but at least once intervals must be strictly adhered to due a year. -
Page 92: Angular Drive / Front Mower
Mowers 10.3.6 Main gearbox / side mower General 100 h 100 h The used oil must be correctly disposed BM202200 Oil inspection: Oil change: Oil quality: Oil capacity: SFM03031 10.3.7 Angular drive / Front mower Oil inspection: Oil change: EC-152-0 Oil quality: Oil capacity: X - 12... -
Page 93: Input Gearbox / Front Mower
Mowers 10.3.8 Input gearbox / Front mower Oil inspection: Oil change: EC-0-040 Oil quality: Oil capacity: The used oil must be correctly disposed 10.3.9 2-Speed-gearbox / Front mower Oil inspection: Oil change: EC-0-041 Oil quality: Oil capacity: The used oil must be correctly disposed X - 13... -
Page 94: Oil Level Inspection And Oil Change On The Cutterbar
Mowers 10.3.10 Oil level inspection and oil change on the cutterbar Switch off engine. Remove ignition key. Oil level check Crosswise EC-0-001 Lengthwise EC-0-002 Carrying out oil check Lower guards. Nobody should be in the danger zone around the machine. Switch off engine. -
Page 95: Changing Blades On The Cutterbars
Also check retaining components each time you Safe operation is only guaranteed if the change the cutter blades and replace them if cutter blades have been fitted properly! necessary! DO NOT TAKE RISKS! Only use original KRONE spare parts. X - 15... -
Page 96: Checking The Blades And Securing Pins
Mowers 10.4.2 Checking the blades and securing pins Missing and damaged cutter blades KRONE KRONE cause dangerous unbalanced rotation. For this reason check the cutter blades and retaining bolts every day. KRONE KRONE The cutter blades can be turned around and used on both sides. -
Page 97: Changing The Blades On The Cutting Discs With Screw Connection Blades
Mowers 10.4.3 Changing the blades on the cutting discs with screw connection blades The hex nut (4) used to secure the retaining bolts must not be used more than 1 times. After changing the blade, check that they fit perfectly and check that they are freely moblile. -
Page 98: Replacing The Lining
Mowers 10.4.5 Replacing the lining Heavily damaged linings (see illustration) must be replaced immediately to prevent any risk of damage to the cutterbar. EC-0-012 Adjust the welding current and the welding material to the cutter bar materi- al and to the lining or carry out a trial welding if necessary. -
Page 99: Conditioner Belt Drive
Mowers 10.5 Conditioner Belt Drive BM201090 The rear protective hood does not have to be removed for this. SFM03030 Damaged drums or discs lead to un- balanced rotation and thus to damage. Replace immediately! CRI-0-004 X - 19... -
Page 100: Front Mower Lubrication Chart
Mowers 10.6 Front Mower Lubrication Chart EC-087-1 X - 20... -
Page 101: Side Mower Lubrication Chart
Mowers 10.7 Side Mower Lubrication Chart X - 21... -
Page 102: Installation Of The Auger-Type Cross Conveyor
Mowers 10.8 Installation of the auger-type cross conveyor • Maintenance, cleaning and repair work should be done only when the machine is at a complete standstill. Shut down the engine and remove the ignition key. • After completing maintenance work reattach all protective plates and protective devices properly. - Page 103 Mowers BMS01040 Removing the conditioner deflector plate Store the conditioner deflector plate (1) at a secure and dry place. BMS01100 Check the retaining bolts and the V- shaped tines for damage. Damaged or missing retaining bolts and knives have to be replaced immediately.
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Page 104: Installing The Auger-Type Cross Conveyor
Mowers 10.8.2 Installing the auger-type cross conveyor Install the retaining chains Only use appropriate lifting devices to lift the auger-type cross conveyor (weight of the auger-type cross conveyor = approx. 300 kg). BMS02280 BMS01140 The surfaces (3) and (4) must be level with each other at either side of the mower. - Page 105 Mowers Be sure the clamping levers (1) and (2) are under tension when being locked. Retighten as required. BMS01290 Tensioning the V-belts Use the mounting lever (1) supplied in the on-board tool box. With V-belt under tension dimension X must be equal to approx. 5 mm. BMS01312 Installing the guard BMS01340...
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Page 106: Removing The Floor Plates
Mowers Connecting the speed sensor BMS01250 10.8.3 Removing the floor plates Before removing the floor plates (1) and (2) be sure that the ignition key is removed and the machine is secured so that it cannot start to move on its own. The following steps are described for the BM301080 right hand mower side. -
Page 107: Engaging The Auger Montitoring Mode
Mowers Lock the mowing units against lowering using appropriate securing chains. BM301070 BM304100 10.8.4 Engaging the auger montitoring mode Before switching on the ignition be sure no persons are standing in the immedia- te vicinity of the machine. After the ignition has been switched on, the start screen "Road Driving or Field BMII-157 Operation"... - Page 108 Mowers Conversion from cross feeding (BSS) to wide spreading mode Do not close the removed lubrication lines. BMII-146 X - 28...
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Page 109: Maintenance - Engine
Maintenance and Care Maintenance - Engine 11.1 Soil Deposits in the Engine The build-up of dust, oil and grass inside the engine bay is combustible and presents an increased fire hazard. BMII-179 11.2 Engine Oil Level • Observing this oil level is vital for the life of the engine. -
Page 110: Replacing The Fuel Filter
Maintenance and Care 11.4 Replacing the Fuel Filter To shut off the fuel supply, turn the shut-off valve (1) to the left. To open the fuel supply, turn the shut-off valve (1) to the right. 11.5 Replacing the Fuel Filter Element 25 Nm BMII-243... -
Page 111: Fuel
Maintenance and Care 11.6 Fuel Never fill tank while the engine is running. No smoking! • the operating instructions for "Daimler Chrysler Engines" supplied (chapter Fuels) • the fuel regulation by "Daimler Chrysler" supplied 11.7 Filling Fuel Handle fuel with care. Stop engine. Do not smoke. -
Page 112: Fuel Level
Maintenance and Care 11.8 Fuel Level BMII-178 11.9 After a Long Standstill Period • the operating instructions for "Daimler Chrysler Engines" supplied (chapter Venting the Fuel System) XI - 4... -
Page 113: Engine Coolant
Maintenance and Care 11.10 Engine Coolant The cooling system must be always filled with John Deere COOL-GARD no matter what the season. Change the engine coolant every 3 years. Cooling system density additives may not be used. 11.11 Engine Coolant - Control Never open the cap while the engine is hot. -
Page 114: Maintenance - Hydraulic System
Maintenance and Care 11.12 Maintenance - Hydraulic System 11.12.1 Caution with Leaking Lines • Due to the risk of injury when searching for leaks use suitable tools and wear protective goggles. • Escaping high-pressure fluids can penetrate the skin and cause serious injury. Therefore depressurise the system before disconnecting lines. -
Page 115: Pumps
Maintenance and Care 11.13.1 Pumps BMII-202 11.13.2 Main block Description Suspension pressure control Pressure control Main valve pressure control Front-axle selection Rear axle selection Front drive Right drive Y10 Left drive Y11 Parking brake Y15 List suspension Y16 Lower suspension BMII-214 Y20 Lift front Y21 Lower front... -
Page 116: Adjustable Throttles
Maintenance and Care 11.13.4 Adjustable Throttles Speed of moving the front mower into operating position: BMII-229 Lowering speed of front mower: BMII-228 Speed of moving the laterals mowers into operating position: Lowering speed of lateral mowers: BMII-230 XI - 8... -
Page 117: Hydraulic Oil
Maintenance and Care 11.14 Hydraulic Oil Never mix different oils. Before changing the tape of oil consult with the customer service. Under no circumstances use engine oil. 11.14.1 List of Mineral Oils for the Hydraulic System List of mineral oils of quality class HLP (HM) and environment-friendly, biologically fast degradable hydraulic fluids HEPG ISO-Viskositäts- ISO-Viskositäts-... -
Page 118: Hydraulic Oil Level
Maintenance and Care 11.15 Hydraulic oil level Oil inspection Oil change: BMII-183 11.16 Replacing hydraulic oil filter Observe absolute cleanliness when changing the filter BMII-184 XI - 10... -
Page 119: Distribution Transmission
Maintenance and Care 11.17 Distribution Transmission Oil inspection: Oil change: BMII-203 Only use gear lubricant oil (synthetic DIN 51502-PGLP) 11.18 Windscreen Washer In winter empty the washer or fill with special frost protection agent. BMII-242 XI - 11... -
Page 120: Checking And Maintaining Tyres
This can cause serious injury. If you do not have sufficient experience of fitting tyres, the tyres should be fitted by the KRONE dealer or a qualified tyre specialist. •... -
Page 121: Maintenance - Electrical System
Maintenance - Electrical System Maintenance - Electrical System 12.1 Electrical System Specifications ---------------------------------------- --------------------------------------------- ----------------------------------------------------- ----------------------------------------- 12.2 Batteries 12.3 Battery Main Switch The battery will drain if the ignition is set to stage 1 or 2, even if the main switch is switched off. -
Page 122: Battery - Dangers
Maintenance - Electrical System 12.4 Battery - Dangers General: Always keep the battery clean of dust and chaff. Quick charging: Remove plastic covers from the battery to prevent highly explosive gases collecting. Removing the battery: 12.5 Clean Battery 12.6 Battery - Checking Acid Level If you top up the distilled water in winter, allow the engine to run for approx. -
Page 123: Battery - Measuring The Acid Density
Maintenance - Electrical System 12.7 Battery - Measuring the Acid Density 12.8 Installing Batteries and Connecting Poles Correctly Always connect the battery poles correctly: The plus cable (coming from the starter) to the plus poles, the minus cable (coming from earth) to the minus poles. Not observing the correct polarity between the batteries and alternators can cause serious damage to the... -
Page 124: Starter
Loose, dirty or corroded cable connections: Battery power too weak: Flat battery: Use of incorrect engine oil viscosity: Faulty starter safety relay: 12.11 Fuses Only allow Krone customer service or a dealer to carry out work on the electronics! SFM1-140 XII - 4... - Page 125 Maintenance - Electrical System 12.12 Fuses and LED on Krone-Machine-Controller (KMC 1) Big M II KMC 1 LD12 LD29 LD28 LD11 LD27 LD10 LD36 LD35 LD34 LD33 LD32 LD31 LD30 LD24 LD15 LD26 LD18 LD20 LD22 LD14 LD23 LD25 LD17...
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Page 127: Fuses - Cabin
Maintenance - Electrical System 12.13 Fuses - cabin Fuses Value Function Fuses Value Function F 101 Supply Voltage(UV1 u.UV2) F 124 Hazard warning lights F 102 Ignition lock (ADM; MR) F 125 Iterior light F 103 Cabin roof centre left F 126 7,5A CB-Funk ;... -
Page 128: Sicherungen Für Den Unterverteiler 1
Maintenance - Electrical System Big M II Unterverteiler 1 LD20 LD21 LD22 LD23 12.15 Sicherungen für den Unterverteiler 1 Fuses Value Funktion Fuses Value Function Supply Voltage (V1) 7,5A Supply Voltage(V2) 7,5A Axle disengagement 7,5A Reversing horn 7,5A Brake light... - Page 129 Maintenance - Electrical System 12.16 LED und Relais für den Unterverteiler 1 Function Function Ignition stage 1 relay K1 LD19 Load F25 Ignition stage 1 relay K2 LD20 Lifesignal (driveing computer) Ignition stage 1 relay K3 LD21 Free Supply voltage V1 LD22 Free Supply voltageV2...
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Page 130: Sicherungen Für Den Unterverteiler 2
Maintenance - Electrical System Big M II Unterverteiler 2 LD20 LD21 LD22 LD23 12.17 Sicherungen für den Unterverteiler 2 Fuses Value Function Fuses Value Function Supply Voltage(V1) 7,5A Supply Voltage(V2) 7,5A Supply Voltage (V3) 7,5A Supply Voltage(V4) 7,5A RMC Teleservice... - Page 131 Maintenance - Electrical System 12.18 LED und Relais für den Unterverteiler 2 Function Function Ignition stage 1 relay K1 LD19 Load F25 Ignition stage 1 relay K2 LD20 Lifesignal (driving computer) Ignition stage 1 relay K3 LD21 Free Supply VoltageV1 LD22 Free Supply VoltageV2...
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Page 132: Fehlercodes
Maintenance - Electrical System 12.19 Fehlercodes 12.19.1 Fehlercodes KMC1 No. Picture Remark Relief - Check wiring Life Signal SmartDrive - Check wiring CAN zu SmartDrive - Check wiring CAN zu KKC - Replace KKC Air filter soiling - Clean air filter - Check wiring - Replace sensor Hydraulic tank level - Check level and refill hydraulic oil if necessary - Check wiring - Replace sensor... - Page 133 Maintenance - Electrical System No. Picture Remark Relief - If no auger drive is present, deactivate auger monitoring Slip of right auger drive - Check driving belt - Check sensor - If no auger drive is present, deactivate auger monitoring - Check driving belt - Check sensor Slip of left auger drive - Check KKC power supply...
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Page 134: Fehlercodes Smartdrive
Maintenance - Electrical System 12.12.1 Fehlercodes SmartDrive Limp-Mode No. Picture Remark Relief Over-voltage error - Check alternator charging circuit Under-voltage error -Recharge battery - Check wiring 12V supply Replace 12V supply voltage error - Replace Smart Drive calculator! 5V supply Replace 5V supply voltage error - Replace Smart Drive calculator! - Page 135 Maintenance - Electrical System Limp-Mode No. Picture Remark Relief Brake pressure sensor error: - Check brake pressure sensor Signal out of range and brake pedal switch - Check wiring - Replace brake pressure sensor - Replace brake pedal switch Pump Speed Pumps speed too low - Check wiring reading Value too...
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Page 137: Maintenance - Air Conditioning And Heating
During refill and repair do not let coolants escape but dispose off in recycling container. • The spare parts used must comply with the technical requirements of the machine manu- facturer. Therefore only use KRONE original spare parts. 13.2 Air Conditioning Components A Compressor... -
Page 138: Coolant Data Sheet R 134A (Excerpt)
Maintenance - Air Conditioning and Heating 13.3 Coolant data sheet R 134a (Excerpt) Coolant R 134a: Environmental data 13.4 Technical Data Technical Data Component Performance data XIII - 2... -
Page 139: Air Intake And Distribution
Maintenance - Air Conditioning and Heating 13.5 Air Intake and Distribution BMII-217 BMII-216 XIII - 3... -
Page 140: Coolant
Therefore do not disconnect connecting lines. Only allow maintenance and repair to be carried out on the air conditioning system by your KRONE dealer with a suitable disposal and recycling system. 13.7 Pressure Switch Set the cooling power to a medium value at the highest still comfortable fan speed. -
Page 141: Collector / Drier
Maintenance - Air Conditioning and Heating 13.9 Collector / Drier The ambient temperature must be above the set thermostat temperature (usually +1°C) for the compressor to switch on. BMII-134 13.10 Checking State and Filling Amount of the Coolant Use the white float to check the amount of coolant. -
Page 142: Check The Condenser
Maintenance - Air Conditioning and Heating 13.11 Check the condenser BMII-246 XIII - 6... -
Page 143: Storage
Storage Storage 14.1 At the End of the Harvest Season If a high pressure washing device is used, do not direct the water jet into the bearings or electrical/electronic parts. XIV - 1... -
Page 144: At The End Of The Harvest Season – Engine
Storage 14.2 At the End of the Harvest Season – Engine For further information please refer to the operating instructions for "Daimler Chrysler Engines" supplied (chapter Cleaning, Preservation) 14.3 Before the Start of a New Season XIV - 2... -
Page 145: Belt Drive
Belt Drive 15 Belt drive 15.1 Ventilation wheel drive a = 200 SFM1-510 Make sure the fan blade is in a central position in the radiator cover. 15.2 Deployments arms a = 95 mm SFM1-450 a = 95 mm SFM1-460 XV - 1... -
Page 146: Mower Drive
Belt Drive Dismantle the cover (3) on the right- hand side. 15.3 Mower drive BM201050 BMII-218 XV - 2... - Page 147 Belt Drive Drive belt: side mowers BM202340 XV - 3...
- Page 148 Belt Drive XV - 4...
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Page 149: Periodical Maintenance
Lubrication Chart - Periodical Maintenance 16 Lubrication chart – Periodical Maintenance 16.1 Maintenance during the Running-in Time 16.2 Every 10 Operating Hours 16.2.1 Nur nach den ersten 10 Betriebs- stunden XVI - 1... -
Page 150: Until The First 50 Operating Hours Have Been Reached
Lubrication Chart - Periodical Maintenance 16.2.2 Until the First 50 Operating Hours have been Reached 16.3 Only after the First 100 Opera- ting Hours Operating instruction 16.4 Every 250 Operating Hours For precise maintenance recommendations for the engine, see the separate maintenance instructions "Daimler Chrysler Wartungsheft". -
Page 151: Every 500 Operating Hours
Lubrication Chart - Periodical Maintenance 16.5 Every 500 Operating Hours 16.6 Every 1500 Operating Hours 16.7 Whenever Necessary 16.8 Every Year 16.9 Every 2 Years XVI - 3... -
Page 152: Basic Machine Lubrication Chart
Lubrication Chart - Periodical Maintenance 16.10 Basic Machine Lubrication Chart XVI - 4... -
Page 153: A 1 Commissioning
Appendix A 1 Commissioning • Before the first use of the high-performance mower-conditioner, all guard cloths supplied must be fitted to the front mower and to the lateral mowers. A 1.1 Installing the guard cloths BMII-247 The hem of the guard cloths should always face the inside. - Page 154 Appendix A - 2...
- Page 155 Appendix A- 3...
- Page 156 . . . konsequent, kompetent Maschinenfabrik Bernard Krone GmbH Heinrich-Krone-Straße 10, D-48480 Spelle Postfach 11 63, D-48478 Spelle Phone +049 (0) 59 77/935-0 +049 (0) 59 77/935-339 Internet: http://www.krone.de eMail: info.ldm@krone.de...