Yamaha XVS950CU 2014 Manuals

Manuals and User Guides for Yamaha XVS950CU 2014. We have 1 Yamaha XVS950CU 2014 manual available for free PDF download: Service Manual

Yamaha XVS950CU 2014 Service Manual

Yamaha XVS950CU 2014 Service Manual (580 pages)

Brand: Yamaha | Category: Motorcycle | Size: 21.76 MB

Table of Contents

Table of Contents

7
- General Information
  9
- Identification
  10
- Vehicle Identification Number
  10
- Model Label
  10
- Features
  11
- Outline of the Fi System
  11
- Fi System
  12
- OUTLINE of the ABS (for ABS Models)
  13
- Abs Component Functions
  18
- Abs Operation
  24
- Abs Warning Light and Operation
  27
- Instrument Functions
  28
- Important Information
  30
- Preparation for Removal and Disassembly
  30
- Replacement Parts
  30
- Gaskets, Oil Seals and O-Rings
  30
- Lock Washers/Plates and Cotter Pins
  30
- Bearings and Oil Seals
  31
- Circlips
  31
- Rubber Parts
  31
- Quick Fasteners
  32
- Basic Service Information
  32
- Electrical System
  33
- Special Tools
  37
Specifications

43
- General Specifications
  44
- Engine Specifications
  45
- Chassis Specifications
  52
- Electrical Specifications
  55
- General Tightening Torque Specifications
  58
- Tightening Torques
  58
- Engine Tightening Torques
  59
- Chassis Tightening Torques
  64
- Engine
  70
- Lubrication Points and Lubricant Types
  70
- Chassis
  72
- Engine Oil Lubrication Chart
  74
- Lubrication System Chart and Diagrams
  74
- Lubrication Diagrams
  76
- CABLE ROUTING (Except for ABS Models)
  84
- CABLE ROUTING (for ABS Models)
  118
Periodic Checks and Adjustments

157
- General Maintenance and Lubrication Chart
  160
- Introduction
  160
- Periodic Maintenance
  160
- Periodic Maintenance Chart for the Emission Control System
  160
- Adjusting the Valve Clearance
  163
- Checking the Fuel Line
  163
- Checking the Spark Plugs
  163
- Checking the Crankcase Breather Hose
  166
- Synchronizing the Throttle Bodies
  166
- Adjusting the Exhaust Gas Volume
  168
- Checking the Exhaust System
  168
- Replacing the Air Filter Element
  168
- Adjusting the Clutch Lever Free Play
  169
- Checking the Clutch Operation
  169
- Checking the Brake Fluid Level
  170
- Checking the Brake Operation
  170
- BLEEDING the HYDRAULIC BRAKE SYSTEM (Except for ABS Models)
  171
- Checking the Front Brake Pads
  171
- Checking the Rear Brake Pads
  171
- BLEEDING the HYDRAULIC BRAKE SYSTEM (for ABS Models)
  172
- Checking the Front Brake Hose
  173
- Checking the Rear Brake Hoses
  174
- Checking the Tires
  174
- Checking the Wheels
  174
- Checking the Drive Belt
  176
- Checking the Swingarm Pivot Shaft Bearings
  176
- Checking the Wheel Bearings
  176
- Adjusting the Drive Belt Slack
  177
- Checking and Adjusting the Steering Head
  178
- Checking the Chassis Fasteners
  179
- Lubricating the Brake Lever
  179
- Lubricating the Brake Pedal
  179
- Lubricating the Clutch Lever
  179
- Lubricating the Shift Pedal
  179
- Lubricating the Steering Bearings
  179
- Checking the Front Fork
  180
- Checking the Rear Shock Absorber Assemblies
  180
- Checking the Sidestand
  180
- Checking the Sidestand Switch
  180
- Lubricating the Sidestand
  180
- ADJUSTING the REAR SHOCK ABSORBER ASSEMBLIES (for Models Equipped with Gas Cylinders)
  181
- ADJUSTING the REAR SHOCK ABSORBER ASSEMBLIES (for Models Not Equipped with Gas Cylinders)
  181
- Checking the Engine Oil Level
  182
- Changing the Engine Oil
  183
- Adjusting the Rear Brake Light Switch
  184
- Checking the Brake Light Switch
  184
- Checking and Lubricating the Cables
  185
- Checking the Throttle Grip Operation
  185
- Adjusting the Headlight Beam
  186
- Checking the Switches, Lights and Signals
  186
- Lubricating the Throttle Grip Housing and Cable
  186
- Replacing the Auxiliary Light Bulb
  187
- Replacing the Headlight Bulb
  187
Chassis

189
- General Chassis
  192
- Installing the Rider Seat
  193
- Installing the Tool Box
  196
- Front Wheel
  201
- Checking the Front Wheel
  204
- Disassembling the Front Wheel
  204
- Removing the Front Wheel
  204
- MAINTENANCE of the FRONT WHEEL SENSOR and SENSOR ROTOR (for ABS Models)
  205
- Assembling the Front Wheel
  206
- Adjusting the Front Wheel Static Balance
  207
- Installing the Front Wheel (Front Brake Disc)
  208
- Rear Wheel
  210
- Checking the Rear Wheel
  216
- Disassembling the Rear Wheel
  216
- Removing the Rear Wheel (Disc)
  216
- Checking and Replacing the Rear Wheel Pulley
  217
- Checking the Rear Brake Caliper Bracket
  217
- Checking the Rear Wheel Drive Hub
  217
- MAINTENANCE of the REAR WHEEL SENSOR and SENSOR ROTOR (for ABS Models)
  217
- Adjusting the Rear Wheel Static Balance
  218
- Assembling the Rear Wheel
  218
- Installing the Rear Wheel (Rear Brake Disc)
  218
- Front Brake
  221
- Checking the Front Brake Disc
  230
- Introduction
  230
- Replacing the Front Brake Pads
  231
- Checking the Front Brake Calipers
  232
- Disassembling the Front Brake Caliper
  232
- Removing the Front Brake Caliper
  232
- Assembling the Front Brake Caliper
  233
- Installing the Front Brake Caliper
  233
- Checking the Front Brake Master Cylinder
  234
- Removing the Front Brake Master Cylinder
  234
- Assembling the Front Brake Master Cylinder
  235
- Installing the Front Brake Master Cylinder
  235
- Rear Brake
  238
- Checking the Rear Brake Disc
  246
- Introduction
  246
- Replacing the Rear Brake Pads
  246
- Disassembling the Rear Brake Caliper
  247
- Removing the Rear Brake Caliper
  247
- Assembling the Rear Brake Caliper
  248
- Checking the Rear Brake Caliper
  248
- Installing the Rear Brake Caliper
  248
- Removing the Rear Brake Master Cylinder
  249
- Assembling the Rear Brake Master Cylinder
  250
- Checking the Rear Brake Master Cylinder
  250
- Installing the Rear Brake Master Cylinder
  250
- ABS (ANTI-LOCK BRAKE SYSTEM) (for ABS Models)
  252
- Checking the Hydraulic Unit Assembly
  255
- Installing the Hydraulic Unit Assembly
  255
- Removing the Hydraulic Unit Assembly
  255
- Hydraulic Unit Operation Tests
  258
- Checking the Abs Warning Light
  261
- Handlebar
  262
- Checking the Handlebar
  264
- Installing the Handlebar
  264
- Removing the Handlebar
  264
- Front Fork
  267
- Disassembling the Front Fork Legs
  271
- Removing the Front Fork Legs
  271
- Assembling the Front Fork Legs
  272
- Checking the Front Fork Legs
  272
- Installing the Front Fork Legs
  275
- Steering Head
  276
- Checking the Steering Head
  278
- Installing the Steering Head
  278
- Removing the Lower Bracket
  278
- Swingarm and Rear Shock Absorber Assemblies
  280
- Checking the Swingarm
  282
- HANDLING the REAR SHOCK ABSORBER and GAS CYLINDER (for Models Equipped with Gas Cylinders)
  282
- Removing the Swingarm and Rear Shock Absorber Assemblies
  282
- Checking the Rear Shock Absorber Assemblies
  283
- DISPOSING of a REAR SHOCK ABSORBER (for Models Equipped with Gas Cylinders)
  283
- Installing the Swingarm and Rear Shock Absorber Assemblies
  283
Engine

289
- Engine Inspection
  292
- Measuring the Compression Pressure
  292
- Engine Removal
  294
- Installing the Exhaust Pipe
  296
- Installing the Muffler
  297
- Adjusting the Shift Pedal
  300
- Installing the Shift Arm
  300
- Installing the Horn
  302
- Engine
  303
- Installing the Engine
  305
- Removing the Engine
  305
- Camshafts
  307
- Removing the Camshafts and Rocker Arms
  310
- Checking the Camshafts
  311
- Checking the Camshaft Sprockets
  312
- Checking the Rocker Arms and Rocker Arm Shafts
  312
- Checking the Timing Chain Tensioners
  313
- Installing the Rocker Arms and Camshafts
  313
- Installing the Cylinder Head Covers
  316
- Cylinder Heads
  317
- Checking the Cylinder Heads
  318
- Installing the Cylinder Heads
  318
- Removing the Cylinder Heads
  318
- Checking the Valves and Valve Guides
  321
- Removing the Valves
  321
- Valves and Valve Springs
  321
- Checking the Valve Seats
  323
- Checking the Valve Springs
  324
- Installing the Valves
  325
- Checking the Cylinders and Pistons
  328
- Cylinders and Pistons
  328
- Removing the Pistons
  328
- Checking the Piston Rings
  329
- Checking the Piston Pins
  330
- Installing the Pistons and Cylinders
  331
- Generator and Starter Clutch
  333
- Checking the Starter Clutch
  336
- Removing the Generator
  336
- Removing the Starter Clutch
  336
- Installing the Generator
  337
- Installing the Starter Clutch
  337
- Installing the Generator Cover
  338
- Clutch
  339
- Checking the Friction Plates
  344
- Removing the Clutch
  344
- Removing the Primary Drive Gear
  344
- Checking the Clutch Housing
  345
- Checking the Clutch Plates
  345
- Checking the Clutch Spring Plate
  345
- Checking the Clutch Boss
  346
- Checking the Oil Pump Drive Sprocket and Oil Pump Drive Chain
  346
- Checking the Pressure Plate
  346
- Checking the Primary Drive Gear
  346
- Checking the Primary Driven Gear
  346
- Checking the Pull Lever Shaft and Pull Rod
  346
- Installing the Clutch
  346
- Installing the Primary Drive Gear
  349
- Shift Shaft
  350
- Checking the Shift Shaft
  351
- Checking the Stopper Lever
  351
- Installing the Shift Shaft
  351
- Electric Starter
  352
- Checking the Starter Motor
  354
- Assembling the Starter Motor
  355
- Crankcase
  356
- Checking the Bearings and Oil Seal
  360
- Checking the Crankcase
  360
- Checking the Oil Delivery Pipes
  360
- Checking the Oil Pump Driven Sprocket
  360
- Checking the Timing Chains
  360
- Disassembling the Crankcase
  360
- Installing the Bearing Retainers
  360
- Assembling the Crankcase
  361
- Oil Pump
  363
- Assembling the Oil Pump
  364
- Checking the Oil Pump
  364
- Checking the Oil Strainer
  364
- Checking the Relief Valve
  364
- Installing the Oil Pump Assembly
  365
- Crankshaft
  366
- Checking the Crankshaft and Connecting Rods
  367
- Removing the Connecting Rods
  367
- Installing the Connecting Rods
  369
- Installing the Crankshaft Assembly
  370
- Checking the Shift Drum Assembly
  374
- Checking the Shift Forks
  374
- Checking the Transmission
  374
- Transmission
  374
- Assembling the Main Axle and Drive Axle
  375
- Installing the Shift Forks and Shift Drum Assembly
  375
Fuel System

377
- Checking the Fuel Pump Body
  380
- Checking the Rollover Valve
  380
- Removing the Fuel Pump
  380
- Removing the Fuel Tank
  380
- Installing the Fuel Pump
  381
- Installing the Fuel Sender
  382
- Throttle Bodies
  385
- Checking the Injectors
  386
- Checking the Intake Manifold Joints
  386
- Checking the Pressure Regulator Operation
  386
- Checking the Throttle Bodies
  386
- Installing the Injectors
  386
- Adjusting the Throttle Position Sensor
  387
- Installing the Intake Manifold Assembly
  388
- Removing the Intake Manifold Assembly
  388
Electrical System

389
- CIRCUIT DIAGRAM (Except for ABS Models)
  392
- Ignition System
  392
- CIRCUIT DIAGRAM (for ABS Models)
  394
- Engine Stopping Due to Sidestand Operation
  396
- Troubleshooting
  397
- CIRCUIT DIAGRAM (Except for ABS Models)
  400
- Electric Starting System
  400
- CIRCUIT DIAGRAM (for ABS Models)
  402
- Starting Circuit Cut-Off System Operation
  404
- Troubleshooting
  405
- Charging System
  408
- CIRCUIT DIAGRAM (Except for ABS Models)
  408
- CIRCUIT DIAGRAM (for ABS Models)
  410
- Troubleshooting
  412
- CIRCUIT DIAGRAM (Except for ABS Models)
  414
- Lighting System
  414
- CIRCUIT DIAGRAM (for ABS Models)
  416
- Troubleshooting
  418
- CIRCUIT DIAGRAM (Except for ABS Models)
  420
- Signaling System
  420
- CIRCUIT DIAGRAM (for ABS Models)
  422
- Troubleshooting
  424
- CIRCUIT DIAGRAM (Except for ABS Models)
  430
- Fuel Injection System
  430
- CIRCUIT DIAGRAM (for ABS Models)
  432
- Ecu Self-Diagnostic Function
  434
- Troubleshooting Method
  435
- Yamaha Diagnostic Tool
  436
- Troubleshooting Details
  439
Troubleshooting

561
- General Information
  562
- Incorrect Engine Idling Speed
  562
- Starting Failures
  562
- Troubleshooting
  562
- Faulty Clutch
  563
- Faulty Gear Shifting
  563
- Jumps out of Gear
  563
- Overheating
  563
- Poor Medium-And-High-Speed Performance
  563
- Shift Pedal Does Not Move
  563
- Faulty Front Fork Legs
  564
- Faulty Lighting or Signaling System
  564
- Poor Braking Performance
  564
- Unstable Handling
  564
- Self-Diagnostic Function and Diagnostic Code Table
  566

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