Christie GS Series Service Manual
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Christie GS Series Service Manual

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S e r v i c e M a n u a l
020-001054-02
GS Series
DHD700-GS, DWU700-GS, DHD850-GS, DWU850-GS

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Summary of Contents for Christie GS Series

  • Page 1 S e r v i c e M a n u a l 020-001054-02 GS Series DHD700-GS, DWU700-GS, DHD850-GS, DWU850-GS...
  • Page 2 Performance specifications are based on information available at the time of printing. Christie makes no warranty of any kind with regard to this material, including, but not limited to, implied warranties of fitness for a particular purpose. Christie will not be liable for errors contained herein or for incidental or consequential damages in connection with the performance or use of this material.

  • Page 3: Table Of Contents

    Adjusting the back focus ........20 GS Series 700-850 Service Manual...
  • Page 4 Verify PIN protection ..........46 GS Series 700-850 Service Manual...
  • Page 5 Replacing the right laser driver bank ........76 GS Series 700-850 Service Manual...
  • Page 6 Replacing the photo sensor board ........86 GS Series 700-850 Service Manual...

  • Page 7: Introduction

    Introduction This document provides technical information for assisting Christie qualified technicians in the servicing of the Christie GS Series 700-850 projectors. Every effort has been made to make sure the information in this document is accurate and complete. However, due to continuing research all information is subject to change without notice.

  • Page 8: Front View

    Controls the projector. AC input Connects to the supplied power adapter. Power button Powers the projector on or off. Kensington Security slot Secures the projector to help prevent theft or unauthorized removal. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 9: Left View

    Identify the main component on the right side of the projector. Part name Description Cooling air vents (intake) Provides cooling to the projector. Keep these vents unobstructed to prevent the projector from overheating. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 10: Service Guidelines

    Components must be replaced with exact equivalents. Failure to do so may result in unsafe operation. Servicing live equipment Only Christie accredited technicians who are knowledgeable about the hazards associated with hazardous voltage, ultraviolet exposure, and high temperatures are authorized to assemble, install, and service Christie equipment.

  • Page 11: Safety And Warning Guidelines

    Read all safety and warning guidelines before installing or operating the projector. This projector must be operated in an environment that meets the operating range specification. Use only the attachments and/or accessories recommended by Christie. Use of others may result in the risk of fire, shock, or personal injury.

  • Page 12: Laser Safety Warnings

    • Any operation or adjustment not specifically instructed in the User manual creates the risk of hazardous laser radiation exposure. • Only Christie qualified technicians who are knowledgeable about the hazards associated with laser use, high-voltage, and high temperatures generated by the product are authorized to assemble, install, and service the Christie Laser Projection System.

  • Page 13: Service Setups

    Phillips #1 screwdriver • Flathead screwdriver Service modes The GS Series 700-850 projects contain two kinds of modes: Factory and Service. Entering Factory mode Learn how to enter the Factory mode. 1. Turn on the projector. 2. On the remote or keypad, press the Auto, left, left, left buttons sequentially.

  • Page 14: Performing A Factory Reset

    Firmware update Color wheel index Phosphor wheel index Factory reset ABC calibration DMR adjustment DMB adjustment Focus adjustment ROD adjustment Lens calibration ADC calibration Network test HDBaseT function test GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 15: Pc Mode

    Select Menu > Size & Position > Pixel Track. d. Use the right and left arrow keys to minimize video flicker. 2. Select Menu > Size & Position. 3. Adjust Horz Position and Vert Position to the inner screen. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 16: Adjusting Color Performance

    57. 2. To power on with the top cover removed, firmly hold the interlock switch on the left cover. 3. Enter Factory mode. Entering Factory mode on page 13. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 17: Calibrating The Lens

    • Do not look into the projector lens when the laser is on. The extremely high brightness can cause permanent eye damage. Part name Description Inspection item Check if the lens shift is moving smoothly. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 18: Adc Calibration

    1. On the IR remote keypad, press Menu > Size & Position > Size Presets > Full Size. 2. Enter Factory mode. Entering Factory mode on page 13. 3. Select ADC Calibration > Help. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 19: Performing A Video Calibration

    1. On the IR remote keypad, press Menu > Size & Position > Size Presets > Full Size. 2. Enter Factory mode. Entering Factory mode on page 13. 3. Select ADC Calibration > Help. After a few seconds, the ADC calibration status changes from Doing to Done. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 20: Adjusting The Rod Assembly

    • Do not look into the projector lens when the laser is on. The extremely high brightness can cause permanent eye damage. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 21 If the value does not meet the lens specification within 3 cm, adjust the three set screws with a M4 allen key. • If the value does meet the lens specification within 3 cm, do a boresight adjustment. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 22: Adjusting Boresight

    1. Project an image of 100 inches in a dark environment (< 2 Lux). 2. Put a CL200 on the screen center of position 5 (P5). 3. Enter Service mode. Entering Service mode on page 13. 4. Click Test pattern. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 23: Adjusting The Dmb

    1. Project an image of 100 inches in a dark environment (< 2 Lux). 2. Put a CL200 in the center of P5. 3. Enter Service mode. Entering Service mode on page 13. 4. Click Test pattern. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 24: Adjusting The Phosphor Index

    • Do not look into the projector lens when the laser is on. The extremely high brightness can cause permanent eye damage. Part name Description Test equipment Video generator Test timming • 1080P: 1920 x 1080 @60Hz • WUXGA: 1920 x 1200 @60Hz Test pattern 64 Gray RGBW GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 25: Adjusting The Color Index

    Warning! Failure to comply with the following could result in death or serious injury. • Do not look into the projector lens when the laser is on. The extremely high brightness can cause permanent eye damage. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 26 Adjust the index upwards until red does not appear smooth. b. Record the a index value. c. Adjust the index downwards until red does not appear smooth. d. Record the b index value. e. Set the index value to (a+b)/2. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 27: I/O Port Function Test

    To perform the VGA port performance test, complete the following steps. 1. Connect the projector and video generator using a VGA cable. 2. Select the signal source VGA. The image of video generator is projected. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 28: Running A Hdmi Port Performance Test

    To perform the DVI port performance test, complete the following steps. 1. Connect the projector and video generator using a DVI cable. 2. Select the signal source DVI. The image of video generator is projected. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 29: Running A 3G-Sdi Port Performance Test

    To perform the 3D SYNC out port performance test, complete the following steps. 1. Connect the projector and RF emitter using a BNC cable. 2. Wear the 3D RF glasses. 3. Select the signal source 3D SYNC. The 3D image is projected. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 30: Running A Remote Port Performance Test

    To perform the USB A port performance test, complete the following steps. 1. Connect a U disk to the projector over the USB A port. 2. Select the signal source Card reader. The data of U disk is projected. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 31: Running A Mini Usb Port Performance Test

    Firefox: Version 46 or higher is required. • Safari: Not supported. To perform the network function test, complete the following steps. 1. Record the projector IP address. a. Plug in the power cord to the projector. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 32: Performing A Network Function Test On Hdbaset Port

    • Chrome: Version 49 or higher is required. • Firefox: Version 46 or higher is required. • Safari: Not supported. To perform the network function test, complete the following steps. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 33: Performing A Wireless Function Test

    3. On the IR remote keypad, press Menu > Configuration > Communications> Serial port > HDBaseT. 4. Set the PC Baud Rate to 115200. 5. Input the RS232 command (SYS?). The projector returns (SYSx). RS232 to PC RJ45 to HDBaseT port Power HDMI input GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 34 Click Next. d. Click I Agree. e. Click Next. f. Click Next. g. Enter the name and click Next. h. Click Install. i. Select I want to manually reboot later. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 35: On-Screen Display Functionality Inspection

    All screws should be properly installed and the correct type. Safety or warning All safety and warning labels must be visible. labels Connectors All interface connectors must be installed and functional. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 36: Firmware

    Updating the Windows setting To update the firmware on your projector, you must first set up your PC. 1. Close all firewalls. 2. Set the HDD sleep timer to greater than two hours. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 37: Installing The Firmware Upgrade Utility

    Installing the firmware upgrade utility To update the firmware on your projector, install the firmware update utility on your PC. 1. Download the latest firmware program file from the Christie website (www.christiedigital.com). 2. Unzip the file to the desktop and open the folder created.

  • Page 38: Performing A Firmware Recovery

    Update Details tab, select Restore (Continue to the last update state). 3. Click Next. 4. When the firmware upgrade is complete, to verify the firmware version, enter Service mode and select Projector Info. 5. Click Exit. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 39: Recovering When The Lan Firmware Upgrade Fails

    3. When the Ethernet LED flashes twice, to power on the projector, press Power. 4. Connect the projector to the PC with a mini USB cable. 5. Download the latest firmware program file from the Christie website (www.christiedigital.com). a. Unzip the firmware file and save it to the desktop.

  • Page 40: Troubleshooting

    Error examples include: fan failure, over temperature, wrongly installed filter, CW failure. White Flashing Update Projector is in flash (LAN) update state. AC off AC power is off (without AC plug in). GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 41: Shutter Led

    Description Magenta (solid) Shutter closed Projector is on, the image is blank, and the shutter is closed. Shutter open Projector is on, an image is displayed, and the shutter is open. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 42: Main Procedure

    Is the image quality good? performance Refer to verify the IR remote Is the IR remote keypad keypad operation working? Refer to verify the network Is the network connection connection functioning? No fault found GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 43: Verify Power Connection

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  • Page 44: Verify Power Functionality

    Troubleshooting Verify power functionality GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 45: Verify Power Functionality

    Troubleshooting Verify power functionality GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 46: Verify Pin Protection

    Turn off the unit ,then Hold the “power”Button, and press Is the PIN correct? the “Enter”button at the same time. PIN will be reset to default .(Default PIN:Sequentially press these keys:1.2.3.4.5) Normal operation GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 47: Verify Image Performance

    Troubleshooting Verify image performance GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 48: Verify Image Performance

    Troubleshooting Verify image performance GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 49: Verify Image Performance

    Troubleshooting Verify image performance GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 50: Verify Image Performance

    Troubleshooting Verify image performance GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 51: Verify Ir Remote Keypad Operation

    Troubleshooting Verify IR remote keypad operation GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 52: Verify The Network Connection

    Troubleshooting Verify the network connection GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 53: Parts And Module Replacement

    The tools required for service are listed below. • Phillips #1 screwdriver • Phillips Jewelers screwdriver • M4 allen key • M3 socket driver • M6 socket driver • M14 socket driver • Side cutters GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 54: Index Of Parts And Modules

    Parts and module replacement Index of parts and modules The following table lists the parts and modules for GS series 700-850. Description Part number Fans Combiner cooling fan (#6) 003-005960-XX Engine cooling fan (#4, 10) 003-005959-XX System cooling fan (#1, 2, 3, 5, 7)
  • Page 55 Left cover—black Left cover—white 003-005984-XX Top cover—black 003-005986-XX Top cover—white 003-006004-XX RLD cover—black 003-005987-XX RLD cover—white 003-006005-XX BLD cover—black 003-005988-XX BLD cover—white 003-006006-XX GS series packaging kit 003-006007-XX Foot adjust 003-005709-XX GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 56 Standard lens (TR: 1.22 ~ 1.52) for DHD850-GS and 140-131106-XX DWU850-GS Optional lens (TR: 2.9 ~ 5.5) 140-107109-XX Optional lens (TR: 0.75 ~ 0.95) 140-119102-XX Ultra short throw lens (TR: 0.36) 140-133108-XX GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 57: Projector Covers And Feet

    2. Slide the top cover towards the front of the projector and lift it. 3. Remove the 15 M3 screws securing the top shielding. 4. If required, replace the top cover. 5. To re-install the top cover, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 58: Removing The Rear Cover

    6. To re-install, follow these steps in reverse order. Removing the front cover To remove the front cover, complete the following steps. 1. Remove the top cover. Removing the top cover on page 57. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 59: Removing The Right-Side Cover

    Removing the right-side cover The right side of the projector is determined by facing forward from rear of the projector. 1. Remove the top cover. Removing the top cover on page 57. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 60: Removing The Left-Side Cover

    Removing the top cover on page 57. 2. Remove the front cover. Removing the front cover on page 58. 3. Remove the rear cover. Removing the rear cover on page 58. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 61: Removing The Bottom Cover

    3. Remove fans 1, 2, 3, 5, and 7. Replacing fans 1, 2, and 3 on page 64 and Replacing fans 5 and 7 on page 65. 4. Remove the power supply. Removing the power supply on page 68. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 62 9. Remove the elevator feet from the bottom cover. 10. Remove the four M3 screws securing the blue LD cover and red LD cover. 11. Remove the 19 M3 screws securing the bottom cover. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 63: Replacing A Projector's Foot

    1. Ensure the projector is in a secure position. Christie does not recommend having the projector overhang when replacing the feet, unless the projector is securely positioned. 2. Loosen the screw and remove the foot.

  • Page 64: Ventilation And Cooling

    5. To re-install, follow these steps in reverse order. Replacing fans 4 and 10 To replace fans 4 and 10 complete the following steps. 1. Remove all covers from the projector. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 65: Replacing Fans 5 And 7

    Replacing fans 5 and 7 To replace fans 5 and 7, complete the following steps. 1. Remove the top cover. Removing the top cover on page 57. 2. Remove the main board and I/O board. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 66: Replacing Fan 6

    Replacing the front LD bank and rear LD bank on page 77. 2. Remove the four M3 screws securing fan 6. 3. Replace fan 6. 4. To re-install, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 67: Electronics

    The top cover interlock switch prevents the projector from operating when the top cover is off the projector. 1. Remove the top cover. Removing the top cover on page 57. 2. Remove the left-side cover. Removing the left-side cover on page 60. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 68: Removing The Ac Inlet And Keypad

    Removing the power supply To remove the power supply, complete the following steps. 1. Remove the top cover. Removing the top cover on page 57. 2. Remove the main board and I/O board. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 69 Replacing the main board and I/O board on page 78. 3. Loosen the five captive M3 screws. 4. Remove the 3M tape. 5. Unplug the connector for the thermal switch cable. 6. Unplug the four connectors. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 70 9. Remove the bracket securing the AC inlet. 10. Remove the seven M3 screws securing the power supply. 11. Replace the power supply. 12. To re-install, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 71: Optics

    To remove the lens, press the Lens Release button and rotate the lens counterclockwise by a quarter to release the lock. b. Remove the lens through the front of the projector. 4. Install the new lens. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 72: Replacing The Color Wheel

    4. To disassemble the sealing cover, remove the rubber and five M3 screws. 5. To replace the color wheel module, remove the three M3 screws. 6. To re-install, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 73: Replacing The Light Engine, And Combiner

    6. Unplug the six connectors from the blue LD bank. Black Black Purple Purple Brown Brown 7. Remove the cables from cable tie. 8. Remove the color wheel. Replacing the color wheel on page 72. 9. Replace the combiner module. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 74: Replacing The Tec Module

    4. Separate the TEC from the heatsink. TEC module 5. Replace the TEC module. When replacing the TEC module ensure the thermal grease is spread evenly. 6. To re-install, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 75: Replacing The Dmd, Dmd Board, And Optical Engine Board

    3. To separate the DMD board from the DMD module, remove the six M3 screws. 4. Remove the DMD module. 5. Remove the four screws with a Phillips Jewelers screwdriver securing the heatsink. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 76: Replacing The Right Laser Driver Bank

    2. Remove the mylar and six screws with a Phillips Jewelers screwdriver securing the right laser driver bank. 3. Remove the cable from the right laser driver bank. 4. Replace the right laser driver bank. 5. To re-install, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 77: Replacing The Front Ld Bank And Rear Ld Bank

    4. Remove the four screws with a Phillips Jewelers screwdriver securing the rear LD bank. 5. Replace the front LD bank and/or the rear LD bank. 6. To re-install, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 78: Printed Circuit Boards And Sensors

    To remove the main board and I/O board, complete the following steps. 1. Remove the top cover. Removing the top cover on page 57. 2. Remove the HDMI extender board. Replacing the HDMI extender board on page 78. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 79 J8 FRONT IR Composed of red, black, and white wires, a green connector, and a black wire tube (three pin) J5 MB TO KEYPAD CONN White connector (30 pin) GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 80 Composed of black, blue, gray, and red wires, a white connector, and a black wire tube (four pin) J22 F/W SENSOR Composed of white, black, and red wires, a red connector (three pin) GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 81 Composed of a white connector, and a black wire tube (22 pin) X/Y/Z J31 FAN3/J30 FAN2/J29 Composed of black, blue, gray, and brown wires, a FAN1 white connector, and a black wire tube (four pin) GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 82 7. On the I/O cover, remove the eight hex screws with an M3 socket driver. 8. On the I/O cover, remove the four nuts with an M14 socket driver. 9. To disassemble the I/O board, remove the three screws with a Phillips #1 screwdriver. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 83 14. If replacing the main board, transfer the three standoff screws to the new board. 15. Replace the main board and/or the I/O board. 16. To re-install, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 84: Replacing The Front Ir Sensor Board

    5. To re-install, follow these steps in reverse order. Replacing the LD driver board To remove the LD driver board, complete the following steps. 1. Remove the top cover. Removing the top cover on page 57. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 85: Removing The Keypad Board

    To remove the keypad board, complete the following steps. 1. Remove the top cover. Removing the top cover on page 57. 2. Remove the rear cover. Removing the rear cover on page 58. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)

  • Page 86: Replacing The Photo Sensor Board

    72. 2. Remove the one screw with a Phillips Jewelers screwdriver securing the photo sensor board. 3. Replace the photo sensor board. 4. To re-install, follow these steps in reverse order. GS Series 700-850 Service Manual 020-001054-02 Rev. 1 (04-2017)
  • Page 87 Corporate offi ces Worldwide offi ces USA – Cypress Australia Eastern Europe and India Singapore ph: 714-236-8610 ph: +61 (0) 7 3624 4888 Russian Federation ph: +91 (080) 6708 9999 ph: +65 6877-8737 ph: +36 (0) 1 47 48 100 Canada –...

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