KTM 690 Enduro USA 2008 Manuals

Manuals and User Guides for KTM 690 Enduro USA 2008. We have 2 KTM 690 Enduro USA 2008 manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 690 Enduro USA 2008 Repair Manual (231 pages)

Brand: KTM | Category: Motorcycle | Size: 13 MB

Table of Contents
4
Means of Representation
7
Important Notes
8
Location of Serial Numbers
9
Motorcycle
11
01/Fork, Triple Clamp
14
02/Handlebar, Instruments
32
03/Frame
34
- Removing the Engine Guard
  34
- Installing the Engine Guard
  34
04/Shock Absorber, Swingarm
35
05/Exhaust
53
06/Air Filter
57
07/Fuel Tank, Seat, Trim
60
- Opening Filler Cap
  60
- Closing Filler Cap
  60
- Removing the Seat
  60
- Mounting the Seat
  60
- Taking off the Side Cover
  60
- Mounting the Side Cover
  61
- Checking the Fuel Pressure
  61
- Changing the Fuel Filter
  62
09/Front Wheel
65
10/Rear Wheel
68
11/Wiring Harness, Battery
74
- Removing the Battery
  74
- Installing the Battery
  74
- Disconnecting the Battery
  74
- Connecting the Battery
  75
- Recharging the Battery
  75
- Checking the Charging Voltage
  76
- Changing the Main Fuse
  76
- Changing Fuses of Individual Power Consumers
  77
- Adjusting the Engine Characteristic
  78
13/Brake System
79
14/Light System, Instruments
89
30/Engine
95
- Removing the Engine
  95
- Installing the Engine
  97
30/Disassembling the Engine
101
- Clamping Engine into Engine Work Stand
  101
- Draining the Engine Oil
  101
- Removing Starter Motor
  101
- Removing Valve Cover
  101
- Removing the Alternator Cover
  102
- Removing Spacer
  102
- Removing Gear Position Sensor
  102
- Removing Oil Filter
  102
- Removing Thermostat
  103
- Setting Engine to Ignition Top Dead Center
  103
- Removing Water Pump Wheel
  103
- Removing Clutch Cover
  104
- Removing Spacer and Spring
  104
- Removing Spark Plug
  104
- Removing Timing Chain Tensioner
  105
- Removing Camshafts
  105
- Removing Cylinder Head
  105
- Removing Piston
  105
- Removing Rotor
  106
- Removing Timing Chain Rails
  106
- Removing Timing Chain and Timing Chain Sprocket
  107
- Removing Crankshaft Position Sensor
  107
- Removing Clutch Cage
  107
- Removing Primary Gear
  109
- Removing Starter Drive
  109
- Removing Shift Shaft
  109
- Removing Shift Drum Locating
  109
- Removing Locking Lever
  110
- Removing Oil Pumps
  110
- Removing Left Engine Case
  110
- Removing Crankshaft and Balancer Shaft
  111
- Removing Transmission Shafts
  111
30/Engine - Work on Individual Parts
113
- Work on the Right Section of the Engine Case
  113
- Work on the Left Section of the Engine Case
  114
- Work on the Clutch Cover
  115
- Removing Crankshaft Bearing Inner Ring
  116
- Removing Balancer Shaft Drive Wheel
  116
- Changing the Conrod Bearing
  116
- Checking Crankshaft Run-Out at Bearing Pin
  118
- Installing Balancer Shaft Drive Wheel
  118
- Installing Crankshaft Bearing Inner Ring
  118
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  119
- Cylinder - Nikasil Coating
  119
- Checking/Measuring the Cylinder
  120
- Checking/Measuring the Piston
  120
- Checking Piston Ring End Gap
  121
- Checking Piston/Cylinder Mounting Clearance
  122
- Checking Oil Pumps for Wear
  122
- Replacing Autodecompressor
  122
- Preparing Timing Chain Tensioner for Installation
  123
- Checking Timing Assembly
  124
- Removing Rocker Arm
  124
- Changing Camshaft Bearing
  124
- Removing Valves
  125
- Checking Valves
  126
- Checking Valve Springs
  126
- Checking Valve Spring Retainer
  126
- Checking Cylinder Head
  126
- Installing Valves
  127
- Installing Rocker Arm
  128
- Dismantling Antihopping Clutch
  128
- Checking the Clutch
  129
- Preassembling Antihopping Clutch
  130
- Checking Shift Mechanism
  131
- Preassembling Shift Shaft
  131
- Disassembling the Main Shaft
  132
- Dismantling Countershaft
  132
- Checking the Transmission
  133
- Assembling the Main Shaft
  134
- Assembling Countershaft
  135
- Checking Electric Starter Drive
  136
- Removing Freewheel
  136
- Checking Freewheel
  137
- Installing Freewheel
  137
30/Assembling the Engine
139
- Installing Transmission Shafts
  139
- Installing Crankshaft and Balancer Shaft
  140
- Installing Left Engine Case
  140
- Installing Oil Pumps
  141
- Installing Locking Lever
  141
- Installing Shift Drum Locating
  141
- Installing Shift Shaft
  142
- Installing Starter Drive
  142
- Installing Primary Gear
  142
- Installing Clutch Cage
  143
- Installing Crankshaft Position Sensor
  144
- Installing Timing Chain and Timing Chain Sprocket
  144
- Installing Timing Chain Rails
  145
- Installing Rotor
  145
- Adjusting Crankshaft Position Sensor Distance
  145
- Setting Engine to Top Dead Center
  146
- Installing Piston
  146
- Installing Cylinder Head
  147
- Installing Camshafts
  148
- Installing Timing Chain Tensioner
  148
- Checking Valve Clearance
  149
- Adjusting Valve Clearance
  149
- Installing Spark Plug
  150
- Installing Spacer and Spring
  150
- Installing Clutch Cover
  150
- Mounting Water Pump Cover
  151
- Installing Thermostat
  151
- Installing the Oil Filter
  151
- Installing Gear Position Sensor
  152
- Installing the Spacer
  152
- Installing Oil Screens
  153
- Installing Alternator Cover
  153
- Installing Starter Motor
  154
- Installing Valve Cover
  154
- Taking Engine off Universal Mounting Rack
  154
32/Clutch
155
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  155
35/Water Pump, Cooling System
156
- Draining Coolant
  156
- Filling the Cooling System
  156
- Checking the Antifreeze and Coolant Level
  157
- Checking the Coolant Level
  158
38/Lubrication System
159
- Oil Circuit
  159
- Checking the Engine Oil Level
  159
- Checking the Engine Oil Pressure
  160
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  161
- Draining Engine Oil
  161
- Removing the Oil Filter
  162
- Installing the Oil Filter
  162
- Cleaning the Oil Screens
  163
- Filling up with Engine Oil
  164
- Adding Engine Oil
  164
39/Ignition System
165
41/Throttle Valve Body
167
Technical Data - Engine
175
- Capacity - Engine Oil
  175
- Capacity - Coolant
  175
Technical Data - Tolerance, Wear Limits of Engine
176
Technical Data - Engine Tightening Torques
178
Technical Data - Chassis
180
- Lighting Equipment
  180
- Capacity - Fuel
  181
Technical Data - Fork
182
Technical Data - Shock Absorber
183
Technical Data - Chassis Tightening Torques
184
Cleaning/Protective Treatment
186
- Cleaning the Motorcycle
  186
- Protective Treatment for Winter Operation
  187
Storage
188
- Putting into Operation after Storage
  188
Service Schedule
189
Wiring Diagram
190
- 188
  190
- 190
  192
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
- 204
  206
- 206
  208
Substances
210
Auxiliary Substances
212
Special Tools
214
Standards
226
Index
227

KTM 690 Enduro USA 2008 Owner's Manual (186 pages)

Brand: KTM | Category: Motorcycle | Size: 2.7 MB

Table of Contents
5
Means of Representation
9
Important Notes
10
Overview of Warning Labels
12
View of Vehicle
20
View of Vehicle, Front Left Side
20
View of Vehicle, Rear Right Side
22
Location of Serial Numbers
24
Chassis Number
24
Type Label
24
Key Number
25
Engine Number
25
Fork Part Number
26
Shock Absorber Part Number
26
Operating Elements
27
Clutch Lever
27
Hand Brake Lever
27
Light Switch
28
Headlight Flasher Switch
29
Flasher Switch
29
Flasher Switch
30
Horn Button
30
Horn Button
31
Emergency off Switch
31
Electric Starter Button
32
Ignition/Steering Lock
32
Combination Instrument
33
Combination Instrument - Function Buttons
33
Combination Instrument - Tachometer
34
Combination Instrument - Control Lamps
34
Combination Instrument - Display
35
Combination Instrument - Speed Display
36
Setting Kilometers or Miles
36
Combination Instrument - Time
37
Setting the Clock
37
Combination Instrument - ODO Display
38
Combination Instrument - Setting/Resetting TRIP 1 Display
38
Combination Instrument - Setting/Resetting TRIP 2 Display
39
Combination Instrument - TRIP F Display
40
Combination Instrument - Coolant Temperature Indicator
40
Opening Filler Cap
41
Closing Filler Cap
41
Handrails
42
Seat Release
42
Passenger Footrests
43
Shift Lever
43
Foot Brake Pedal
44
Side Stand
45
General Tips and Hints on Putting into Operation
46
Advice on First Use
46
Running in the Engine
48
Loading the Vehicle
48
Riding Instructions
50
Checks before Putting into Operation
50
Starting
51
Starting up
53
Shifting, Riding
53
Braking
56
Stopping, Parking
57
Refueling
59
Greasing and Service Table
61
Important Maintenance Work to be Carried out by an Authorized KTM Workshop
61
Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
63
Maintenance Work on Chassis and Engine
65
Jacking up the Motorcycle
65
Removing the Motorcycle from the Work Stand
65
Fork/Shock Absorber
66
Adjusting Compression Damping of Fork
66
Adjusting Rebound Damping of Fork
67
Compression Damping of Shock Absorber
68
Adjusting the Low-Speed Compression Damping of the Shock Absorber
68
Adjusting High-Speed Compression Damping of the Shock Absorber
69
Adjusting Rebound Damping of the Shock Absorber
71
Bleeding Fork Legs
71
Cleaning Dust Boots of Fork Legs
72
Loosening the Fork Protection
73
Positioning the Fork Protection
73
Checking Play of Steering Head Bearing
74
Adjusting Play of Steering Head Bearing
75
Adjusting the Handlebar Angle
76
Handlebar Position
76
Adjusting Handlebar Position
77
Checking Chain Dirt
78
Cleaning the Chain
78
Checking the Chain Tension
79
Adjusting Chain Tension
80
Checking Rear Sprocket / Engine Sprocket for Wear
82
Checking Chain Wear
83
Adjusting Chain Guide
84
Checking Brake Discs
84
Checking Free Play of Hand Brake Lever
85
Adjusting Free Travel of Handbrake Lever
86
Checking Front Brake Fluid Level
87
Adding Brake Fluid for Front Brake
87
Brake Linings
89
Checking the Front Brake Linings
90
Changing the Front Brake Linings
90
Checking Free Play of Foot Brake Lever
94
Adjusting Basic Position of Foot Brake Pedal
94
Checking Rear Brake Fluid Level
95
Topping up Brake Fluid of Rear Brake
96
Checking the Rear Brake Linings
98
Changing Rear Brake Linings
98
Removing Front Wheel
101
Fitting Front Wheel
103
Removing Rear Wheel
104
Fitting Rear Wheel
105
Checking the Rear Hub Rubber Dampers
106
Tire Condition Checking
107
Checking Tire Air Pressure
109
Checking Spoke Tension
110
Removing the Seat
111
Mounting the Seat
112
Removing the Battery
112
Installing the Battery
113
Recharging the Battery
114
Changing the Main Fuse
116
Changing Fuses of Individual Power Consumers
118
Adjusting the Engine Characteristic
120
Removing Headlight Mask with Headlight
122
Refitting the Headlight Mask with the Headlight
123
Changing the Headlight Bulb
124
Changing the Parking Light Bulb
125
Changing the Flasher Bulb
126
Checking Headlamp Setting
127
Adjusting the Headlight Range
128
Removing the Air Filter
128
Installing the Air Filter
129
Cooling System
130
Checking the Antifreeze and Coolant Level
131
Checking the Coolant Level
133
Draining Coolant
135
Filling the Cooling System
136
Adjusting Basic Position of Clutch Lever
138
Checking/Correcting Fluid Level of Hydraulic Clutch
138
Checking Play in Gas Bowden Cable
139
Adjusting Play in Gas Bowden Cable
140
Removing the Engine Guard
141
Installing the Engine Guard
141
Checking Engine Oil Level
142
Changing Engine Oil and Oil Filter, Cleaning Oil Screens
142
Draining Engine Oil
143
Removing the Oil Filter
144
Mounting Oil Filter
146
Cleaning Oil Screens
146
Filling up with Engine Oil
148
Topping up Engine Oil
149
Troubleshooting
150
Flashing Code
153
Cleaning
156
Cleaning Motorcycle
156
Conservation for Winter Operation
158
Storage
159
Putting into Operation after Storage
160
Technical Data - Engine
161
Capacity - Engine Oil
162
Capacity - Coolant
162
Technical Data - Engine Tightening Torques
163
Technical Data - Chassis
166
Lighting Equipment
167
Capacity - Fuel
168
Technical Data - Fork
169
Technical Data - Shock Absorber
170
Technical Data - Chassis Tightening Torques
172
Substances
175

KTM Categories

Motorcycle Motorcycle Accessories Offroad Vehicle Engine Bicycle Accessories

More KTM Manuals

KTM 690 Enduro USA 2008 Manuals

KTM 690 Enduro USA 2008 Repair Manual (231 pages)

Table of Contents

KTM 690 Enduro USA 2008 Owner's Manual (186 pages)

Table of Contents

Related Products

KTM Categories