Chrysler 1997 Stratus Convertible RHD Service Manual page 179

JX
HCU DRIVESHAFT ING BOLT ATTACH- ISOLATOR/ WASHER
REMOVAL AND INSTALLATION (Continued)
REMOVE THIS TUBE FROM IF VEHICLE IS EQUIPPED WITH A 2.5LTR ENGINE HCU MOUNTINGBOLT STEERING GEAR MOUNTING BRACKET
(12) Remove bolt (Fig. 20) attaching the front of
the HCU to its mounting bracket.
Fig. 20 Front Attachment Of HCU To Mounting
(13) Remove the 2 bolts (Fig. 21) attaching the
rear of the HCU to its mounting bracket. If vehicle
being service is equipped with a 2.5 ltr. engine,
remove the tube as indicated in (Fig. 21) and
(Fig. 22). Removing this tube will make it easier
to remove the HCU assembly from the vehicle.
Fig. 21 Rear Attachment Of HCU To Mounting
(14) Remove HCU from its mounting bracket.
Then remove HCU from vehicle out through the
exhaust tunnel in the floor pan of the vehicle (Fig.
22).
INSTALL
(1) Install the HCU back in the vehicle and on its
mounting bracket using the reverse order of its
removal.
(2) Install mounting isolators, washers and attach-
ing bolts, (Fig. 21) mounting the rear of the HCU to
VEHICLE FRAME HCU MOUNTING BRACKET
MOUNTING ISOLATORS AND WASHERS MOUNTINGBOLT
Bracket
Bracket
VEHICLE IS EQUIPPED WITH STEERINGGEAR REMOVE THIS 2.5L ENGINE TUBE
HCU
HCU
Fig. 22 Removal Of HCU Assembly From Vehicle
the mounting bracket. Do not tighten bolts at this
time.
(3) Install mounting isolator, washer and attaching
bolt, (Fig. 20) mounting the front of the HCU to the
mounting bracket. Do not tighten bolt at this
time.
(4) Then tighten the 3 HCU mounting bolts to a
torque of 28 N·m (248 in. lbs.).
(5) Install the 2 rear brake tubes on the propor-
tioning valves and the right front brake tube in the
outlet port of the HCU (Fig. 19). Tighten the 3 brake
tube nuts to a torque of 20 N·m (180 in. lbs.).
(6) Install the 2 brake tubes coming from master
cylinder and the brake tube to the left front wheel
(Fig. 18) in the HCU ports. Tighten the 3 brake tube
nuts to a torque of 20 N·m (180 in. lbs.). Install the
brake tube routing clip (Fig. 18) on the HCU mount-
ing bracket and securely tighten attaching bolt.
(7) Install the 6 way connector on the HCU wiring
harness and the 10 way connector on the relay box of
the HCU (Fig. 17).
(8) Install the HCU heat shield (Fig. 16) on the
HCU mounting bracket. Install and securely tighten
attaching bolt.
(9) Install exhaust system in vehicle using the
reverse steps of its removal.
(10) Install right side engine compartment splash
shield (Fig. 15) back on the vehicle.
(11) Install the remote ground cable onto the
ground stud located on left shock tower (Fig. 10).
Install the remote ground cable attaching nut and
tighten to a torque of 28 N·m (250 in. lbs.).
(12) Bleed the base brakes and the ABS brakes
hydraulic system. Refer to the Bleeding ABS System
in this section of the manual for the proper bleeding
procedure.
(13) Road test vehicle to ensure proper operation
of the base and ABS systems.
IF ASSEMBLY HCU
BRAKES
VEHICLE FLOOR PAN HCU MOUNTING BRACKET
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