Chrysler 1997 Stratus Convertible RHD Service Manual page 144

POWER BRAKE
5 - 42 BRAKES
REMOVAL AND INSTALLATION (Continued)
(19) Slide the vacuum booster straight forward
until mounting studs clear dash panel. Then lift the
vacuum booster strait up to remove it from the vehi-
cle (Fig. 115).
Fig. 115 Power Brake Vacuum Booster Removal
CAUTION: Do not attempt to disassemble the
power brake vacuum booster it is to be serviced
ONLY as a complete assembly.
INSTALL
(1) Position power brake booster onto dash panel.
(2) Install and torque the 4 power brake vacuum
booster mounting nuts (Fig. 114) to 37 N·m (27 ft.
lbs.) torque.
(3) Using lubriplate, or an equivalent, coat the sur-
faces of the brake pedal pin that contact the power
brake vacuum booster input rod.
(4) Connect power brake vacuum booster input rod
to brake pedal pin and install a NEW retaining clip.
Use only a new retainer clip DO NOT USE the
old clip.
(5) Install the dipstick tube in transaxle (Fig. 112).
Install dipstick tube attaching bolt and securely
tighten (Fig. 112).
(6) Install the vacuum hoses on the check valve in
the power brake vacuum booster.
(7) Position purge control solenoid (Fig. 111) on left
front strut tower and install and securely tighten
attaching bolt. Then correctly route and install the
vacuum harness connector and electrical connector
(Fig. 111) on the purge control solenoid.
(8) Position master cylinder on vacuum booster,
aligning push rod on vacuum booster with the piston
of the master cylinder.
CAUTION: When installing the routing clip and
brake tubes on the mounting stud, do not bend or
kink the chassis brake line tubes. Be sure the chas-
sis brake tubes are routed correctly. The chassis
BOOSTER VACUUM
brake tubes can not touch each other or other com-
ponents or the body of the vehicle.
(9) Install the routing clip and chassis brake tubes on
the inboard mounting stud for the master cylinder.
(10) Install the 2 master cylinder to power brake
unit mounting nuts (Fig. 110). Tighten the 2 mount-
ing nuts to a torque of 28 N·m (250 in. lbs.).
(11) Install the primary and secondary brake tubes
(Fig. 108) in the outlet ports of the master cylinder.
Tighten the tube nuts to a torque of 17 N·m (145 in.
lbs.).
(12) Install the vehicle's wiring harness connector
on the master cylinder brake fluid level sensor (Fig.
107).
(13) If equipped, install speed control servo on the
mounting studs in the left strut tower (Fig. 106).
Install the 2 speed control servo bracket mounting
nuts (Fig. 106). Tighten the 2 mounting nuts to a
torque of 6 N·m (55 in. lbs.). Install electrical connec-
tor on speed control servo.
(14) Install the EGR tube with NEW gaskets on
the intake manifold and EGR valve (Fig. 105). Install
the 4 mounting bolts and tighten to a torque of 11
N·m (95 in. lbs.).
(15) Install the throttle body and a NEW gasket
on the intake manifold. Install the 4 throttle body
attaching bolts (Fig. 104) and tighten to a torque of
22 N·m (200 in. lbs.).
(16) Install the vacuum hose (Fig. 104) on the
throttle body. Install the wiring harness connectors
on the AIS motor and the Throttle Position Sensor
(Fig. 104) located on the throttle body.
(17) Install the mounting bracket for the throttle
cable and speed control cable onto the intake mani-
fold and securely tighten the mounting bolts.
(18) Install the throttle cable, and if equipped, the
speed control cable on the cam of the throttle body
assembly.
(19) Install the air cleaner lid, air inlet hose and
air chamber (Fig. 103) as an assembly on the engine.
Latch lid of air cleaner to air cleaner housing.
Securely tighten the clamp attaching the air inlet
hose to the throttle body (Fig. 103). Install and
securely tighten the bolt attaching the air chamber to
the intake manifold (Fig. 103).
(20) Install the remote ground cable (Fig. 101) on
the ground stud located on the left strut tower (Fig.
101). Install and securely tighten the ground cable
attaching nut.
(21) Check brake light switch for correct adjust-
ment. If required, adjust stop lamp switch as neces-
sary. See required
Adjustments Section in this group of the service
manual.
(22) Road test vehicle to ensure proper operation
of the vehicles brake system.
procedure in the
JX
Service