Table Of Contents - Factory Five Racing MK4 ROADSTER Assembly Manual

Table of Contents

General Information .................................................................. 8
Foreword ......................................................................................... 8
Safety Notice ................................................................................. 10
Safety Tips..................................................................................... 12
How to use This Book .................................................................... 13
What You Get ................................................................................ 13
What You Need ............................................................................. 14
Serial Number Identification .......................................................... 16
Optional part Instructions ............................................................... 16
Tools List ....................................................................................... 17
Required Supplies ......................................................................... 18
Helpful Tools.................................................................................. 18
Disassembly of the kit ............................................................. 19
Unpacking Your Kit ........................................................................ 20
Kit Parts Prep ................................................................................ 20
Carpet and Dash ........................................................................... 20
Body Removal ............................................................................... 21
Aluminum Removal ....................................................................... 24
Chassis Assembly .................................................................. 28
Rivet Spacing Tool ........................................................................ 29
Engine bay F panel aluminum ....................................................... 29
Front Suspension .......................................................................... 32
Front lower control arm ........................................................................... 32
Front upper control arm .......................................................................... 34
Pivot endplay ........................................................................................... 38
Adjusting the upper control Arm .............................................................. 38
Front Coil-Over Shock Assembly ............................................................ 39
Spindles .................................................................................................. 44
Front Suspension Torque Specs Chart................................................... 47
Front Brakes .................................................................................. 48
Solid Axle Rear Suspension .......................................................... 58
Solid Axle Preparation ............................................................................ 58
3 Link Rear Suspension .......................................................................... 63
Rear Axle ................................................................................................ 66
Panhard Bar Frame mount ..................................................................... 69
Rear Coil-Over Shock Assembly ............................................................ 71
Panhard Bar ............................................................................................ 78
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