Factory Five Racing GTM Supercar Manuals

Manuals and User Guides for Factory Five Racing GTM Supercar. We have 1 Factory Five Racing GTM Supercar manual available for free PDF download: Assembly Manual

Factory Five Racing GTM Supercar Assembly Manual

Factory Five Racing GTM Supercar Assembly Manual (764 pages)

Brand: Factory Five Racing | Category: Automobile | Size: 63.41 MB
Table of contents
Table Of Contents3................................................................................................................................................................
General Information10................................................................................................................................................................
Safety Notice13................................................................................................................................................................
Safety Tips14................................................................................................................................................................
How To Use This Book15................................................................................................................................................................
What You Get15................................................................................................................................................................
What You Need16................................................................................................................................................................
Serial Number Identification16................................................................................................................................................................
Tools List17................................................................................................................................................................
Required Supplies18................................................................................................................................................................
Helpful Tools18................................................................................................................................................................
Donor Part Selection Tips20................................................................................................................................................................
Price – Donor Car20................................................................................................................................................................
Running Gear21................................................................................................................................................................
Price – Transaxle21................................................................................................................................................................
Disassembly Of A Corvette Donor For Parts23................................................................................................................................................................
Donor Part Preparation133................................................................................................................................................................
Unpacking Your Gtm Kit212................................................................................................................................................................
Removal Of Body212................................................................................................................................................................
Aluminum Removal And Preparation212................................................................................................................................................................
Steering Rack Installation218................................................................................................................................................................
Inner Wheel Wells219................................................................................................................................................................
Battery Tray And Front/center Undercarriage Aluminum224................................................................................................................................................................
Front Suspension227................................................................................................................................................................
Rear Suspension Mounting To Chassis233................................................................................................................................................................
Footbox Aluminum241................................................................................................................................................................
Steering Column/shafts247................................................................................................................................................................
Pedal Box And Master Cylinders260................................................................................................................................................................
Gas Pedal265................................................................................................................................................................
Fuel Tank Finish Panels268................................................................................................................................................................
Pre-engine Preparation269................................................................................................................................................................
Engine Installation270................................................................................................................................................................
Alternator Installation272................................................................................................................................................................
Transaxle Adapter Plate Preparation And Installation282................................................................................................................................................................
Transaxle Install289................................................................................................................................................................
Brake Line Routing294................................................................................................................................................................
Clutch Line Routing303................................................................................................................................................................
Radiator Aluminum And Radiator Install308................................................................................................................................................................
Cooling System313................................................................................................................................................................
Surge Tank And Soft Coolant Line Routing319................................................................................................................................................................
Emergency Brake And Cables326................................................................................................................................................................
Cockpit/tunnel Aluminum329................................................................................................................................................................
Axles And Cv Joints332................................................................................................................................................................
Chassis Wiring337................................................................................................................................................................
Battery Cables401................................................................................................................................................................
Steering Wheel And Horn403................................................................................................................................................................
Shifter Linkage413................................................................................................................................................................
Catalytic Exhaust Pipe Installation424................................................................................................................................................................
Fuel Tank And Fuel Line Routing428................................................................................................................................................................
Drive/test Chassis (go-cart)444................................................................................................................................................................
Foot Box Front Wall, Top Panel, And Tunnel Cover Aluminum446................................................................................................................................................................
Main Body Mounting449................................................................................................................................................................
Firewall Mounting453................................................................................................................................................................
Fuel Filler Caps460................................................................................................................................................................
Rear Quarter Windows462................................................................................................................................................................
Rear Hatch Hinge462................................................................................................................................................................
Rear Hatch Latch470................................................................................................................................................................
Side Mirrors513................................................................................................................................................................
Vents And Screens517................................................................................................................................................................
Hood Preparation521................................................................................................................................................................
Headlight And Turn Signal Mounting522................................................................................................................................................................
Headlight Lenses529................................................................................................................................................................
Hood Hinge/hood Mounting530................................................................................................................................................................
Hood Latches539................................................................................................................................................................
Final Paint Prep/ Body Shop Tips542................................................................................................................................................................
Interior - Rear Wall549................................................................................................................................................................
Roll Bar Padding554................................................................................................................................................................
Vinyl Installation563................................................................................................................................................................
Carpet Installation591................................................................................................................................................................
Cockpit Rear Window598................................................................................................................................................................
Interior Engine Cover602................................................................................................................................................................
Fuel Tank Cover Installation605................................................................................................................................................................
Undercarriage Aluminum Installation608................................................................................................................................................................
Seat Belts614................................................................................................................................................................
Dash Wiring And Gauge Installation622................................................................................................................................................................
Body Final Installation631................................................................................................................................................................
Fog Lights634................................................................................................................................................................
Headlight Wiring638................................................................................................................................................................
Headlight Covers641................................................................................................................................................................
Aluminum Mesh641................................................................................................................................................................
Aluminum Firewall642................................................................................................................................................................
Fuel Filler Installation644................................................................................................................................................................
Windshield Wipers And Washer Fluid Tank649................................................................................................................................................................
Door Handles/ Liners662................................................................................................................................................................
Rear Splash Guards673................................................................................................................................................................
Exhaust/ Rear Mesh678................................................................................................................................................................
License Plate Lights685................................................................................................................................................................
Emergency Brake Cover Plate707................................................................................................................................................................
Front Upper Wheel Well And Pedal Box Cover Aluminum709................................................................................................................................................................
Front Wheel Well Rear Splash Guard Aluminum713................................................................................................................................................................
Body Close-out Panels716................................................................................................................................................................
Door Sill Carpet719................................................................................................................................................................
Aluminum Door Sill Covers721................................................................................................................................................................
Cockpit Upper Side Walls And Rear Hatch Release722................................................................................................................................................................
Rear Hatch Release Cable726................................................................................................................................................................
Hood Release Cable726................................................................................................................................................................
Windshield, Rear Hatch And Side Window Glass729................................................................................................................................................................
Finishing Touches730................................................................................................................................................................
Suspension Bolts733................................................................................................................................................................
General Bolt Torque Specifications733................................................................................................................................................................
Appendix B – Donor Specs By Year735................................................................................................................................................................
Appendix C – Donor Parts Required736................................................................................................................................................................
Gtm A/c Evaporator Kit742................................................................................................................................................................
Gtm A/c Hose755................................................................................................................................................................
Heat & A/c Hose Kit Routing Diagram763................................................................................................................................................................
Heat & A/c Servicing Procedure764................................................................................................................................................................

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