Factory Five Racing 65 Roadster Mk III Manuals

Manuals and User Guides for Factory Five Racing 65 Roadster Mk III. We have 1 Factory Five Racing 65 Roadster Mk III manual available for free PDF download: Assembly Manual

Factory Five Racing 65 Roadster Mk III Assembly Manual (260 pages)

Brand: Factory Five Racing | Category: Automobile | Size: 21 MB

Table of Contents
3
Tools and Supplies List
8
Required Supplies
9
Donor Parts and Parts Needed
10
Donor Part Selection Tips
11
Price
12
Running Gear
12
Disassembly of a Mustang Donor for Parts
14
Radiator/Cooling System
14
Brake Power Booster
15
Steering Rack
15
Engine Bay Sensors and Electrical Connections
16
Interior
17
Pedal Box, Accelerator Pedals and Clutch Cable
17
Computer
18
Gauge Cluster and Speedometer Cable
18
Turn Signal and Ignition Switches
19
Dash Wiring Harness
19
Front Wiring Harness
20
Speedometer and Clutch Cables
21
Shifter and Shifter Handle
22
Emergency Brake Handle
22
Fuel Inertia Cut off Switch
22
Rear Wiring Harness
22
Exhaust
23
Engine Removal
23
Front Suspension
24
Fuel Tank
25
Rear End
26
Fuel Filter and Lines
27
Rear Coil Springs
27
Front Lower Control Arms
28
Exhaust Hanger
28
Fuel Filter Fittings
29
Pedal Box and Accelerator Pedal
29
Wiring Harness
33
Brake Power Booster Push Rod
33
Driveshaft
34
Engine Preparation
34
Alternate Drive Pulley Preparation
35
Transmission
35
Steering Rack and Shaft
36
Cleaning and Detailing
36
Not Using a Donor
37
Step by Step Chassis Build-Up
38
Unpacking
39
Removal of Body & Aluminum
39
Aluminum Removal and Preparation
40
Engine Bay Aluminum
41
Front Suspension Installation
42
Front Upper A-Arms
43
Front Coil over Shock Assembly
45
Steering Rack Installation
47
Rear-End
49
Suspension Torque Specs Chart
53
Fuel Tank and Fuel Filter
54
Fuel Filter
55
Pedals
56
Master Cylinder & Push Rod
58
Cockpit Aluminum
59
Aluminum Floor Panels
59
Driver's Foot Box
60
Passenger Foot Box
61
Cockpit Rear Wall
63
Transmission Tunnel Rear Corners
64
Steering Shaft
65
Fuel, Brake and Battery Lines
67
Rear Brake Line
68
Front Brake Line
68
Brake Line Routing at Distribution Block
69
Fuel Line
69
Battery Relocation Kit
71
Alternate Drive Pulley
74
Engine/Transmission/Drive Shaft
75
Accelerator Cable
78
Fuel Injected Applications
78
Carburated Applications
81
Clutch Cable
82
Mass Air Meter, Fuel Vapor Canister
82
Radiator, Hoses & Fan Shroud
83
Mass Air Mounting
83
Fuel Vapor Canister
83
Rear Harness
87
Transmission Harness
90
Headlight Harness
90
Dash Harness
91
Engine Harness
93
Gauge Pod Installation
96
Ignition and Turn Stalk
97
Aluminum Trunk & Side Walls
97
Transmission Top Cover
102
Wheels, Tires and Ride Height
102
Checking the Running Gear
103
Foot Box Top Cover
104
Roll Bar Drilling
105
Roll Bar Cut Outs
106
Gas Filler Hole
107
Windshield Cut Outs
107
Side Exhaust Cut Outs
108
Turn Signal and Tail Light Cut Outs
109
Side Louver Cut Outs
109
Headlight Cut out S
110
Hood Scoop Cut-Out
111
Trunk License Plate Light Hole Cut-Outs
112
Hood Pins
112
L-Shaped Hood Handles
113
Body Mounting
115
Rear Quick Jack Bumpers
117
Side Body Mounts
117
Front Body Mounts
118
Front Quick Jack Bumpers
118
Body Prep and Painting
119
Rubber Seal on Aluminum
121
Final Body Mounting
122
Rear Cockpit Corners
122
Trunk Hinges
125
Trunk Latch
125
Side Louvers
126
Fuel Neck and Gas Cap
127
Fuel Filler Neck
127
Windscreen
131
Doors and Hinges
133
Door Pockets
136
No Pockets
136
Check Straps
137
Under-Door Aluminum
137
Side View Mirror
140
Radiator Aluminum
141
Side Exhaust
144
Roll Bar
146
Rear View Mirror
147
Gauges and Dash
148
Front Wheel Splash Guards
153
Rear Wheel Splash Guards
154
Headlight Assemblies
155
Turn Signal Lights
160
Tail Lights
161
License Plate Light and Bracket
162
Seat Installation
163
Carpet Installation
165
Seat Harness Installation
167
Final Seat Installation
167
Shifter Installation
168
Nameplate
168
Finishing Touches
169
Headlight Alignment
169
Suspension Alignment
171
Optional Installations
171
Performance Reference Material and Technical Support
172
Technical Support
173
Factory Five Owners Group
173
Registration and Titling
174
Wheels
175
Performance Modifications
176
Gears
177
Induction/Fuel Injection
178
Throttle Body
178
Mass Air Meter
178
Fuel Injectors
178
Upper Intake
179
Heads
179
Cams
179
Timing
179
High Horsepower Transmissions
180
Bump Steer
180
Rear Suspension
181
Control Arms
181
Shocks/Springs
181
High Performance Manual Braking Systems
182
IRS Setup's
183
Alignment Specifications
184
Miscellaneous Brake Information
184
Superchargers
185
Helpful Reference Material
187
Different Donor Vehicle Options
205
Installation Instructions
217
Disassembly of the Mustang
218
Chassis Assembly
218
Transmission Preparation
220
3 Link Rear Suspension
227
Parts Included in Kit
227
Independent Rear Suspension
232
Non-Thunderbird Parts Needed
233
Tools Needed
233
Supplied Needed
233
Torque Specification Chart
234
Selection and Disassembly of the Thunderbird Donor
234
Master Cylinder Selection Chart
235
Modification of IRS Parts
236
Spindles
236
Rotors
236
CV Joints
237
Bolt-On Parts
240
Differential Installation
240
Lower Control Arm Installation
241
Shock and Spring Installation
242
Upper Control Arm Installation
245
Quad Shock Installation
245
Spindle Installation
246
Rear Calipers and Rotors
246
Emergency Brake Cable Installation
246
Final Assembly
248
Aftermarker Parts Availability
248
Pictures
248
Fuel Line Installation
248
Torque Specifications
250
Mustang Specifications
252
Rear Axle Ratio
254
Front Brakes
254
Rear Brakes
254
Master Cylinder
254
Starter
255
Clutch Cable, Quadrants
255
Speedometer Cable
255
Oxygen Sensors
256
Exhaust Headers
256
Upper and Lower Radiator Hoses
256
Fan and Fan Shroud
257
Fuel Tank, Pump, Pick Ups, Vents
257
Steering Compartments
257
Rear Quad Shocks
257
Rear 4 Link Control Arms
258
Springs
258
Accelerator Pedal
259
Gauge Cluster
259
Pedal Box
259

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