Factory Five Racing Type 65 Coupe Manuals

Factory Five Racing Type 65 Coupe Manuals

Manuals and User Guides for Factory Five Racing Type 65 Coupe. We have 1 Factory Five Racing Type 65 Coupe manual available for free PDF download: Assembly Manual

Factory Five Racing Type 65 Coupe Assembly Manual

Factory Five Racing Type 65 Coupe Assembly Manual (442 pages)

Brand: Factory Five Racing | Category: Automobile | Size: 44.3 MB

Table of Contents

Table of Contents
3
General Information

12
- Foreword
  12
- Safety Notice
  15
- Safety Tips
  16
- How to Use this Book
  17
- What You Get
  17
- What You Need
  18
  - Major Components
    18
- Serial Number Identification
  20
- Tools List
  21
- Required Supplies
  22
- Helpful Tools
  22
Donor Parts and Prep

23
- The 5.0L Mustang
  24
- Not Using a Donor
  24
- Donor Parts Selection Tips
  25
  - 87-93 Mustang
    25
  - Other Donor Years
    25
  - Where to Look
    25
  - Price
    26
  - Running Gear
    26
- Disassembly of a Mustang Donor for Parts
  27
  - 87-95 Brake Power Booster
    28
  - 87-93 Steering Rack
    28
  - Engine Bay Sensors and Electrical Connections
    29
  - Interior
    30
  - Pedal Box, Accelerator Pedal and Clutch Cable
    30
  - Computer
    31
  - Turn Signal and Ignition Switches
    31
  - Dash Wiring Harness
    32
  - Front Wiring Harness
    33
  - Speedometer and Clutch Cables
    33
  - Shifter and Shifter Handle
    34
  - Emergency Brake Handle
    34
  - Fuel Inertia Cut-Off Switch
    35
  - Rear and Transmission Wiring Harnesses
    35
  - Exhaust
    36
  - Engine Removal
    36
  - Front Suspension
    37
  - Fuel Tank
    38
  - Rear End
    39
  - Fuel Filter and Connectors
    40
- Donor Part Preparation
  40
  - Rear Coil Springs
    40
  - Solid Axle
    41
  - Front Lower Control Arms
    43
  - Fuel Filter Fittings
    44
  - Fuel Tank
    44
  - Fuel Filler Neck
    45
  - Brake Pedal
    45
  - Accelerator Pedal
    46
  - Pedal Box
    46
  - Wiring Harness
    47
  - Brake Power Booster Push-Rod
    48
  - Driveshaft
    48
  - Engine Preparation
    48
  - Emergency Brake Handle
    49
  - Alternate Drive Pulley Preparation
    50
  - Steering Rack
    50
- Cleaning and Detailing
  51
Disassembly of the Kit

52
- Unpacking Your Kit
  53
- Body Removal
  53
- Aluminum Removal
  54
Chassis Assembly

57
- Rivet Spacing Tool
  58
- Front Suspension
  58
  - Front Lower Control Arm
    58
  - Front Upper Control Arm
    58
  - Pivot Endplay
    63
  - Adjusting the Upper Control Arm
    63
  - Front Coil-Over Shock Assembly
    63
  - Spindles
    67
  - Front Suspension Torque Specs Chart
    72
  - IFS Bracket
    72
- Front Brakes
  74
  - Donor Front Brakes
    74
  - Complete Kit Front Brakes
    74
- Solid Axle Rear Suspension
  83
  - Spring Perch Mounts
    87
  - Link Rear Suspension
    88
  - Optional 3 Link Rear Suspension
    88
  - Rear Axle Installation
    92
  - Optional Rear Coil-Over Shock Assembly
    95
  - Rear Shocks
    100
  - Link Rear Suspension Torque Specs Chart
    102
  - Panhard Bar Frame Mount
    103
  - Link Rear Suspension Torque Specs Chart
    107
- Optional Independent Rear Suspension - Standard Width
  107
  - IRS Center Section
    108
  - Lower Control Arms
    110
  - IRS Rear Coil-Over Shock Assembly
    112
  - CV Axles
    116
  - Spindles
    116
  - Upper Control Arms
    117
  - Quad Shock Installation
    118
  - Rear Calipers and Rotors
    119
  - Width Adjustment
    119
- Optional IRS Brakes
  121
- Driver Front Footbox Aluminum
  125
- Pedal Box
  126
  - Mustang Pedal Box
    127
  - Complete Kit Pedal Box
    130
- Accelerator Cable
  146
  - 87-93 Fuel Injected and Carbureted Applications
    146
- Accelerator Pedal
  148
  - Complete Kit Accelerator Pedal
    148
- Steering System
  152
  - Steering Shaft
    152
  - Steering Rack
    155
  - Upper Steering Shaft
    160
- Cockpit Aluminum
  162
  - Passenger Footbox
    162
  - Passenger Floor
    166
  - Driver Floor
    168
  - U-Joint Cover
    169
  - Transmission Tunnel Rear Corners
    170
  - Cockpit Rear Wall
    170
  - Cockpit Rear Corners
    171
- Fuel System
  171
  - Fuel Tank
    171
  - Fuel Filter
    175
  - Fuel Lines
    176
- Brake System
  180
  - Manual Brake Master Cylinder and Pushrod
    180
  - Front Flexible Brake Lines
    183
  - Hard Brake Lines
    184
  - Banjo Bolt Torque Specs
    189
- Wiring Harness
  190
  - Rear Harness
    191
  - Transmission Harness
    192
  - Headlight Harness
    193
  - Dash Harness
    193
  - Starter Solenoid
    194
  - Engine Harness
    197
  - Ignition and Turn Signal Stalk
    200
- Battery
  200
  - Mount
    200
  - Battery Cables
    202
- Trunk Aluminum
  203
  - Side Walls
    203
  - Rear Wall
    204
  - Floor
    205
- Drivetrain Preparation
  205
  - Aftermarket TKO 500 and TKO 600 Prep
    205
  - 87-93 Alternate Drive Pulley
    207
- Engine/Transmission Installation
  209
- Driveshaft
  210
- Fuel Lines to Engine
  212
- Clutch Cable
  213
  - Complete Kit Clutch Cable and Firewall Adjuster
    215
- Speedometer Sending Unit
  216
- Accelerator Cable
  218
  - Fuel Injected Application
    218
  - Carbureted Applications
    219
- Mass Air Meter, Air Filter and Intake Hose
  220
- Engine Ground
  220
- Fuel Vapor Canister
  221
- Cooling System
  222
  - Fan Mounting
    222
  - Radiator Mounting
    224
  - Radiator Aluminum
    226
  - Stainless Radiator Hoses
    229
  - Fan Wiring
    232
- Emergency Brake
  235
  - Emergency Brake Boot
    238
- Interior Aluminum
  239
  - Transmission Tunnel Cover
    239
  - Driver Footbox
    241
- Seats Harness
  241
- Shifter Handle and Boot
  244
- Seats
  248
- Nameplate
  250
- Steering Wheel
  251
- Rolling Chassis Check
  254
  - Front Suspension
    254
  - Fluid Levels and Grease
    254
  - Rattle Patrol
    258
  - Footbox Fitment
    258
- Left Footbox Aluminum
  259
Body Section

260
- Weatherstrip
  261
- Body Mounting
  262
  - Tail Lights
    264
  - Side Body Mounts
    265
- Body Cut-Outs
  266
  - Fuel Filler
    266
  - Side Exhaust
    268
  - Radiator Exit Opening
    269
  - Turn Signal
    270
  - Headlights
    270
  - Side Louver
    273
  - Hood Latch
    274
- Nose Mounting
  278
  - Hinge
    278
  - Nose Side Locator Brackets
    283
- Scoops
  284
- Rear Spoiler
  286
- Radiator Aluminum
  287
- Exhaust
  290
  - Headers
    290
  - Side Exhaust
    291
- Windshield Area
  292
- Doors
  293
  - Door Handle
    295
  - Door Hinge
    299
  - Striker Mounting
    304
- Firewall Extension Aluminum
  306
- Side Windows
  308
- Rear Quarter Windows
  310
- Rear Hatch
  311
  - Hatch Latch Striker
    311
  - Hatch Hinge
    313
  - Hatch Struts
    318
  - Hatch
    319
- Final Prep
  322
- Body Removal
  322
- Headliner Fitting
  322
- Body Painting
  323
Final Assembly

324
- Headlights
  325
  - Headlight Alignment
    330
  - Trim Ring
    332
- Turn Signals
  333
- Headlight Covers
  334
- Gas Cap
  335
- Side Louver Mesh
  338
- Weatherstripping
  340
- Final Body Mounting
  340
- Final Tail Light Install
  341
- Side Body Mounts
  342
- Fuel Filler Neck
  343
  - Nose Mounting
    346
- Door Final Fit
  347
  - Hinge
    347
  - Door Weather-Stripping
    347
  - Door
    348
  - Handles
    349
- Under Door Aluminum
  349
- Rear Front Splash Guards
  350
- Headlight/Turn Signal Wiring
  351
- License Plate Light and Bracket
  352
- Windshield
  354
- Final Hatch Mounting
  357
- Dash and Gauges
  357
  - Dash
    357
  - Lower Switch Panel
    361
  - Gauges
    362
- Interior Rearview Mirror
  369
- Side Mirror
  370
- Check Straps
  375
- Steering Wheel Center Section
  376
- Side Exhaust
  378
- Aluminum Splash Guards
  379
  - Front Wheel
    379
  - Rear Wheel
    383
- Scoops
  384
- Rear Mesh
  385
- Finishing Touches
  386
  - Alignment Specifications
    386
  - Adjusting the Upper Control Arm
    387
- Optional Parts
  387
Performance Reference Material and Technical Support

388
- Wheels and Tires
  389
- Performance Modifications
  391
  - Seats
    391
  - Gears
    392
  - EFI Engines
    392
  - Throttle Body
    393
  - Mass Air Meter
    393
  - Fuel Injectors
    393
  - Upper Intake
    393
  - Heads
    393
  - Cams
    393
  - Headers
    393
  - Timing
    394
  - Under-Drive Pulleys
    394
  - Oil Cooler
    394
  - Bellhousing
    394
  - High Horsepower Transmissions
    395
  - Steering Rack
    395
  - Spindles
    395
  - Rear Suspension
    396
  - Control Arms
    397
  - Shocks/Springs
    399
- High Performance Manual Braking Systems
  399
- 4-Lug (4.25" Pattern)
  399
- 5-Lug (4.5"Pattern)
  400
  - Irs
    401
- Miscellaneous Brake Information
  401
- Helpful Reference Material
  402
  - Must Reads
    402
  - Helpful
    402
  - Catalogs/Parts
    402
  - Factory Five Aftermarket
    403
  - Tools
    403
  - Insurance
    403
  - Others
    403
- A Final Note about Completed Cars and Car Builders
  403
Appendix A - Templates

405
Appendix B - Donor Parts List

417
Appendix C - Optional Rear Disc Brakes

419
- Torque Specifications
  428
Appendix D - Different Donor Vehicles

429
- 1982-1986 V8 Donors
  430
- 1982-1993 4 Cylinder Donors
  430
- 1994 And 1995 Donors
  430
Appendix E - Mustang Specifications

432
- Special Version Mustangs with Specifications
  433
  - Engine
    433
  - Transmission
    433
  - Rear Axle Ratio
    433
  - Front Brakes
    434
  - Rear Brakes
    434
  - Master Cylinder
    434
  - Starter
    434
  - Driveshaft
    434
  - Clutch Cable, Quadrant
    435
  - Speedometer Cable
    435
  - Mass Air Sensor
    435
  - Oxygen Sensors
    435
  - Steering Components
    436
  - Fuel Tank, Pump, Pick Ups, Vents
    436
  - Fuel Lines, Fuel Filter and Bracket
    436
  - Emergency Brake Handle
    436
  - Rear Quad Shocks
    436
  - Spindles
    436
  - Rear 4 Link Control Arms
    437
  - Front Lower Control Arms
    437
  - Springs
    437
  - Wiring Harness
    437
  - Accelerator Pedal
    438
  - Pedal Box
    438
Appendix F - Fluid Specifications

439
Appendix G - Torque Specifications

441

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