Endress+Hauser Proline Prosonic Flow 93 Operating Instructions Manual
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Endress+Hauser Proline Prosonic Flow 93 Operating Instructions Manual

Foundation fieldbus ultrasonic flow measuring system
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Operating Instructions

Proline Prosonic Flow 93
FOUNDATION Fieldbus
Ultrasonic flow measuring system
9
BA00078D/06/EN/14.11
71139009
Valid as of version
V 2.03.XX (Device software)

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Summary of Contents for Endress+Hauser Proline Prosonic Flow 93

  • Page 1: Operating Instructions

    Operating Instructions Proline Prosonic Flow 93 FOUNDATION Fieldbus Ultrasonic flow measuring system BA00078D/06/EN/14.11 71139009 Valid as of version V 2.03.XX (Device software)

  • Page 3: Table Of Contents

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Table of contents Table of contents Safety instructions ....5 Installing Prosonic Flow W and P DN 15 to 65 (½ to 2½") ....35 Designated use .
  • Page 4 Proline Prosonic Flow 93 FOUNDATION Fieldbus Table of contents Local display ......70 10.1.3 Input .

  • Page 5: Safety Instructions

    • The device must be operated by persons authorized and trained by the facility's owner-operator. Strict compliance with the instructions in these Operating Instructions is mandatory. • Endress+Hauser is willing to assist in clarifying the chemical resistance properties of parts wetted by special fluids, including fluids used for cleaning.

  • Page 6: Return

    Endress+Hauser: • Always enclose a duly completed "Declaration of Contamination" form. Only then can Endress+Hauser transport, examine and repair a returned device. Note! You will find a preprinted "Declaration of Contamination" form at the back of this manual.

  • Page 7: Identification

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Identification Identification Device designation The "Prosonic Flow 93" flowmeter system consists of the following components: • Prosonic Flow 93 transmitter • Sensor: – Prosonic Flow P Clamp-on version (DN 15 to 65 / ½ to 2½") –...

  • Page 8: Nameplate Of The Sensor

    Permitted ambient temperature range Data on explosion protection Refer to the specific additional Ex documentation for detailed information. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Please refer to operating instructions / documentation Endress+Hauser...

  • Page 9: Nameplate For The Connections

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Identification 2.1.3 Nameplate for the connections active See operating manual passive Betriebsanleitung beachten normally open contact Observer manuel d'instruction normally closed contact 12345678912 Ser.No.: L1 / L+ Supply / Versorgung / N / L-...

  • Page 10: Certificates And Approvals

    EMC requirements of IEC/EN 61326. The measuring system described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. The measuring system complies with the EMC requirements of the "Australian Communications and Media Authority (ACMA)".

  • Page 11: Installation

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Installation Incoming acceptance, transport and storage 3.1.1 Incoming acceptance On receipt of the goods, check the following points: • Check the packaging and the contents for damage. • Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

  • Page 12: Orientation

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 3.2.3 Orientation Vertical orientation We recommend the sensor be mounted where there is upward direction of flow. With this orientation, entrained solids will sink down and gases will rise away from the sensor when the fluid is stagnant.

  • Page 13: Sensor Selection And Arrangement

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.2.5 Sensor selection and arrangement The sensors can be arranged in two ways: • Mounting arrangement for measurement via one traverse: the sensors are located on opposite sides of the pipe. • Mounting arrangement for measurement via two traverses: the sensors are located on the same side of the pipe.

  • Page 14: Two-Channel Operation

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus Two-channel operation The transmitter is able to operate two independent measuring channels (measuring channel 1 and measuring channel 2). A pair of sensors is connected per measuring channel. Both measuring channels operate independently of one another and are supported by the transmitter to an equal extent.

  • Page 15: Two-Path Measurement

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.3.2 Two-path measurement The flow is measured redundantly at one measuring point in the case of two-path measurement. The measured values of the two measuring channels can be processed and displayed differently. The following measured values can be output for two-path measurement: •...

  • Page 16: Preparatory Steps Prior To Installation

    – Local operation of the device – FieldCare (operating program), connect a notebook to the transmitter – Applicator (software), online on the Endress+Hauser Internet site Mechanical preparation of the clamp-on retainers for the sensors: – Premount the strapping bands (DN 50 to 200 / 2 to 8") or (DN 250 to 4000 / 10 to 160") –...

  • Page 17: Determining Values For Installation Distances

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Determining values for installation distances 3.6.1 Determining installation distances via local operation Perform the following steps to determine the installation distances: Mount the wall-mount housing. Connect the power supply. Switch on the measuring device.
  • Page 18 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus Panel mounting Prepare the opening in the panel  ä 18. Slide the housing into the panel cutout from the front. Screw the retainers onto the wall-mount housing. Screw the threaded rods into the retainers and tighten until the housing is solidly seated on the panel wall.
  • Page 19 Connecting the power supply Warning! When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The measuring device does not have an internal power switch.
  • Page 20 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus Running the "Sensor Installation" Quick Setup menu Note! • If you are not familiar with the operation of the device  ä 69. • The following section only describes the steps necessary for clamp-on and insertion type of mounting within the "Sensor Installation"...
  • Page 21 Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Running the Quick Setup for insertion type of mounting Enter or select installation-specific values or the values specified here. Read off the installation distances necessary for mounting.   Setup sensor Home position Quick Setup ...

  • Page 22: Via Fieldcare

    Proline Prosonic Flow 93 FOUNDATION Fieldbus 3.6.2 Determining installation distances via FieldCare FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration and diagnosis of intelligent field devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA193.
  • Page 23 Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Panel mounting Prepare the opening in the panel  ä 23. Slide the housing into the panel cutout from the front. Screw the retainers onto the wall-mount housing. Screw the threaded rods into the retainers and tighten until the housing is solidly seated on the panel wall.
  • Page 24 Connecting the power supply Warning! When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The measuring device does not have an internal power switch.
  • Page 25 Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Connecting the PC to the plant asset management tool A personal computer is connected to the FieldCare plant asset management tool via the service interface FXA 193. The service interface FXA 193 is connected to the service connector of the transmitter.
  • Page 26 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus Basic function   Process parameter K1/K2 Pipe data  Pipe standard Nominal Diameter Pipe material Sound velocity pipe Circumference Pipe diameter Wall thickness Liner material Basic function   Process parameter K1/K2 Liquid data ...
  • Page 27 Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Reading off installation distances via FieldCare for insertion type of mounting Enter or select installation-specific values or the values specified here. Read off the installation distances necessary for mounting. Basic function  ...

  • Page 28: Via Applicator

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 3.6.3 Determining installation distances via Applicator Applicator is a software application for selecting and planning flowmeters. The installation distances required for installation can be determined without having to commission the transmitter beforehand. Applicator is available: •...
  • Page 29 Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Determining installation distances for insertion version, dual-path measurement Determine the installation distances required via Applicator: • Select the fluid. • Select the device (e.g. 93W Insert 2Ch). • Enter or select measuring point-specific values.

  • Page 30: Mechanical Preparation

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus Mechanical preparation The way in which the sensors are secured differs on account of the pipe nominal diameter and the sensor type. Depending on the type of sensor, users also have the option of securing the sensors with strapping bands or screws such that they can be later removed, or permanently fixing the sensors in place with welded bolts or welded retainers.

  • Page 31: Strapping Bands

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.7.2 Mounting the sensor holder with strapping bands For mounting on a pipe with a nominal diameter of DN  32 (1¼") For sensors: • Prosonic Flow 93W and P (DN 15 to 65 / ½ to 2½") Procedure Disconnect the sensor from the sensor holder.

  • Page 32: Premounting The Strapping Bands (Medium Nominal Diameters)

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 3.7.3 Premounting the strapping bands (medium nominal diameters) When mounting on a pipe with a nominal diameter of DN  200 (8") For sensors: • Prosonic Flow 93P (DN 50 to 4000 / 2 to 160") •...

  • Page 33: Premounting The Strapping Bands (Large Nominal Diameters)

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.7.4 Premounting the strapping bands (large nominal diameters) When mounting on a pipe with a nominal diameter of DN  200 (8") For sensors: • Prosonic Flow 93P (DN 50 to 4000 / 2 to 160") •...

  • Page 34: Mounting The Welded Bolts

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 3.7.5 Mounting the welded bolts When mounting on a pipe with a nominal diameter of DN 50 to 4000 (2 to 160") For sensors: • Prosonic Flow 93P (DN 50 to 4000 / 2 to 160") •...

  • Page 35: Installing Prosonic Flow W And Pdn 15 To 65 (½ To 2½")

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Installing Prosonic Flow W and P DN 15 to 65 (½ to 2½") 3.8.1 Mounting the sensor Prerequisites • The installation distance (sensor distance) is known  ä 16. • The sensor holder is already mounted  ä 30.
  • Page 36 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus Fix the sensor housing with the bracket. Note! – If necessary, the holder and sensor housing can be secured with a screw/nut or a lead-seal (not part of the scope of supply). – The bracket can only be released using an auxiliary tool.

  • Page 37: Installing Prosonic Flow Pdn 50 To 4000 (2 To 160"), Clamp-On

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Installing Prosonic Flow P DN 50 to 4000 (2 to 160"), Clamp-on 3.9.1 Installation for measurement via one traverse Prerequisites • The installation distances (sensor distance and wire length) are known  ä 16.
  • Page 38 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus Loosen the screws of the fixers on the measuring wires and remove the measuring wires from the mounting bolt. Fit the sensor holders over the individual mounting bolts and tighten securely with the retaining nut.

  • Page 39: Installation For Measurement Via Two Traverses

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.9.2 Installation for measurement via two traverses Prerequisites • The installation distance (position sensor) is known  ä 16. • The strapping bands are already mounted  ä 30. Material The following material is needed for mounting: •...
  • Page 40 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus A0001156 Fig. 34: Mounting the sensor holders and mounting rail Coat the contact surfaces of the sensors with an even layer of coupling fluid approx. 1 mm (0.04") thick, going from the groove through the center to the opposite edge.

  • Page 41: Installing Prosonic Flow W (Clamp-On)

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.10 Installing Prosonic Flow W (Clamp-on) 3.10.1 Installation for measurement via one traverse Prerequisites • The installation distances (sensor distance and wire length) are known  ä 16. • The strapping bands are already mounted  ä 30.
  • Page 42 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus Loosen the screws of the fixers on the measuring wires and remove the measuring wires from the mounting bolt. Fit the sensor holders over the individual mounting bolts and tighten securely with the retaining nut.

  • Page 43: Via Two Traverses

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.10.2 Installation for measurement via two traverses Prerequisites • The installation distance (position sensor) is known  ä 16. • The strapping bands are already mounted  ä 30. Material The following material is needed for mounting: •...
  • Page 44 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus A0001117 Fig. 43: Mounting the sensor Coat the contact surfaces of the sensors with an even layer of coupling fluid approx. 1 mm (0.04") thick, going from the groove through the center to the opposite edge.

  • Page 45: Installing Prosonic Flow W (Insertion Version)

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.11 Installing Prosonic Flow W (Insertion version) The graphic below provides you with an overview of the terms used when installing a Prosonic Flow W (Insertion version). α α A0013926 Fig. 46: Explanation of terms...

  • Page 46: Installation For Measurement As Single-Path Insertion Version

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 3.11.1 Installation for measurement as single-path insertion version Determine the installation area (e) on the pipe section: – Mounting location  ä 11 – Inlet/outlet run  ä 12 – Space required by the measuring point: approx. 1× pipe diameter.
  • Page 47 Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation Project the middle line to the back of the pipe and draw it on. A0001126 Fig. 49: Installing the measuring sensors, steps 5 and 6 Mark the drillhole on the middle line on the back of the pipe.
  • Page 48 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 12. Check the distance between the drillholes once again and determine the path length. Note! Determine the path length as follows: – Via the Quick Setup "Sensor Installation" for measuring devices with local operation.

  • Page 49: Installation For Measurement As Dual-Path Insertion Version

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.11.2 Installation for measurement as dual-path insertion version Determine the installation area (e) on the pipe section: – Mounting location  ä 11 – Inlet/outlet run  ä 12 – Space required by the measuring point: approx. 1× pipe diameter.
  • Page 50 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus You can correct the middle line with the arc length determined. A0001163 Fig. 55: Installing the dual-path measuring sensors, steps 5 and 6 Project the corrected middle line onto the other side of the pipe and draw this on (half pipe circumference).
  • Page 51 Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 11. Insert the sensor holders into the first pair of drillholes and align with the tie rod (alignment tool). Spot-weld with the wedding apparatus and then permanently weld both sensor holders. Note! To align the tie rod, two guide bushings must be screwed onto the sensor holders.
  • Page 52 Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 15. Then screw the sensors into the sensor holders by hand. If you use a tool, the maximum torque permissible is 30 Nm. 16. Insert the sensor cable connectors into the opening provided and manually tighten the connectors to the stop.

  • Page 53: Installing Sensor Ddu18

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.12 Installing sensor DDU18 Premount the strapping band: – Nominal diameters DN  200 (8")  ä 32 – Nominal diameters DN  200 (8")  ä 33 The two mounting bolts must be positioned opposite each other on either side of the pipe.

  • Page 54: Installing Sensor Ddu19

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 3.13 Installing sensor DDU19 3.13.1 Version 1 Premount the strapping band: – Nominal diameters DN  200 (8")  ä 32 – Nominal diameters DN  200 (8")  ä 33 The two mounting bolts must be positioned opposite each other on either side of the pipe.

  • Page 55: Installing The Wall-Mount Housing

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.14 Installing the wall-mount housing There are various ways of installing the wall-mount housing: • Direct wall mounting • Panel mounting (with separate mounting kit, accessories  ä 92) • Pipe mounting (with separate mounting kit, accessories  ä 92) "...

  • Page 56: Panel Mounting

    Installation Proline Prosonic Flow 93 FOUNDATION Fieldbus 3.14.2 Panel mounting Prepare the opening in the panel  å 65. Slide the housing into the panel cutout from the front. Screw the retainers onto the wall-mount housing. Screw the threaded rods into the retainers and tighten until the housing is solidly seated on the panel wall.

  • Page 57: Post-Installation Check

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Installation 3.15 Post-installation check Perform the following checks after installing the measuring device on the pipe: Device condition and specifications Notes Is the device damaged (visual inspection)? –  ä 120 Does the device correspond to specifications at the measuring point, including process temperature, ambient temperature, measuring range, etc.?

  • Page 58: Wiring

    When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser sales office if you have any questions. Note! The device does not have an internal power switch. For this reason, assign the device a switch or power-circuit breaker which can be used to disconnect the power supply line from the power grid.

  • Page 59: Maximum Overall Cable Length

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Wiring Suitable fieldbus cables (Type A) from various manufacturers for the non-hazardous area are listed below: • Siemens: 6XV1 830-5BH10 • Belden: 3076F • Kerpen: CeL-PE/OSCR/PVC/FRLA FB-02YS(ST)YFL 4.1.2 Maximum overall cable length The maximum network expansion depends on the type of protection and the cable specifications.

  • Page 60: Bus Termination

    Wiring Proline Prosonic Flow 93 FOUNDATION Fieldbus 4.1.6 Bus termination The start and end of each fieldbus segment are always to be terminated with a bus terminator. With various junction boxes (non-Ex), the bus termination can be activated via a switch. If this is not the case, a separate bus terminator must be installed.

  • Page 61: Sensor/Transmitter Connecting Cable

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Wiring Sensor/transmitter connecting cable Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.
  • Page 62 Wiring Proline Prosonic Flow 93 FOUNDATION Fieldbus A0008654 Fig. 67: Connecting the connecting cable for sensor/transmitter (with cable gland for two connecting cables per cable entry) View A Detail B Sensor cable connector, channel 1 upstream Sensor cable connector, channel 1 downstream...

  • Page 63: Connecting And Grounding Prosonic Flow W And Prosonic Flow Pdn 15 To 65 (½ To 2½") Multicore Cable

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Wiring 4.2.2 Connecting and Grounding Prosonic Flow W and Prosonic Flow P DN 15 to 65 (½ to 2½") Multicore cable The Prosonic Flow W/P DN 15 to 65 (½ to 2½") is grounded via the cable gland.

  • Page 64: Cable Specification For Connecting Cable

    Proline Prosonic Flow 93 FOUNDATION Fieldbus 4.2.3 Cable specification for connecting cable Only use the connecting cables supplied by Endress+Hauser. The connecting cables are available in different lengths  ä 92. For the cable specifications, see  ä 119. Operation in areas with strong electrical interference The measuring system complies with the general safety requirements in accordance with EN 61010, the EMC requirements of IEC/EN 61326 "Emission as per Class A requirements"...

  • Page 65: Connecting The Transmitter

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Wiring 4.3.2 Connecting the transmitter Warning! • Risk of electric shock. Switch off the power supply before opening the device. Do not install or wire the device while it is connected to the power supply. Failure to comply with this precaution can result in irreparable damage to the electronics.

  • Page 66: Fieldbus Connector

    4-channel or 8-channel distribution modules. – The device can therefore be supplied with the option of a ready-mounted fieldbus connector. Fieldbus connectors for retrofitting can be ordered from Endress+Hauser as a spare part ä 109. M 20.5 190 mm (7.48 ) "...

  • Page 67: Degree Of Protection

    Compliance with the following points is mandatory following installation in the field or servicing, in order to ensure that IP 67/68 protection is maintained: • Only use connecting cables supplied by Endress+Hauser with the corresponding cable connectors. • When connecting, do not jam the cable connectors. Tighten them to the stop.

  • Page 68: Post-Connection Check

    Wiring Proline Prosonic Flow 93 FOUNDATION Fieldbus Post-connection check Perform the following checks after completing electrical installation of the measuring device: Device condition and specifications Notes Are cables or the device damaged (visual inspection)? Electrical connection Notes Does the supply voltage match the specifications on the nameplate?

  • Page 69: Operation

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Operation Operation Quick operation guide You have a number of options for configuring and commissioning the device: Local display (option)  ä 70 The local display enables you to read all important variables directly at the measuring point, configure device-specific parameters in the field and perform commissioning.

  • Page 70: Local Display

    Operation Proline Prosonic Flow 93 FOUNDATION Fieldbus Local display 5.2.1 Display and operating elements The local display enables you to read all important parameters directly at the measuring point and configure the device using the "Quick Setup" or the function matrix.

  • Page 71: Display (Operating Mode)

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Operation 5.2.2 Display (operating mode) The display area consists of three lines in all; this is where measured values are displayed, and/or status variables (direction of flow, bar graph, etc.). You can change the assignment of display lines to different variables to suit your needs and preferences (...

  • Page 72: Icons

    Operation Proline Prosonic Flow 93 FOUNDATION Fieldbus 5.2.4 Icons The icons which appear in the field on the left make it easier to read and recognize measured variables, device status, and error messages. Icon Meaning Icon Meaning System error Process error...

  • Page 73: Brief Guide To The Function Matrix

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Operation Brief guide to the function matrix Note! • See the general notes  ä 74 • Function descriptions  see the "Description of Device Functions" manual" HOME position  F  Entry into the function matrix Select a block (e.g.

  • Page 74: General Notes

    • If programming is disabled and the OS operating elements are pressed in any function, a prompt for the code automatically appears on the display. • If "0" is entered as the private code, programming is always enabled. • The Endress+Hauser service organization can be of assistance if you mislay your personal code. " Caution! •...

  • Page 75: Disabling The Programming Mode

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Operation 5.3.3 Disabling the programming mode Programming mode is disabled if you do not press an operating element within 60 seconds following automatic return to the HOME position. You can also disable programming in the "ACCESS CODE" function by entering any number (other than the customer's code).

  • Page 76: Operating Options

    5.5.1 Operating program "FieldCare" FieldCare is Endress+Hauser’s FDT-based plant asset management tool and allows the configuration and diagnosis of intelligent field devices. By using status information, you also have a simple but effective tool for monitoring devices. The Proline flowmeters are accessed via a service interface or via the service interface FXA193.

  • Page 77: Operating Via Foundation Fieldbus

    The Fieldcheck tester/simulator is used for testing flowmeters in the field. When used in conjunction with the "FieldCare" software package, test results can be imported into a database, printed and used for official certification. Contact your Endress+Hauser representative for more information.

  • Page 78: Foundation Fieldbus Hardware Settings

    Operation Proline Prosonic Flow 93 FOUNDATION Fieldbus FOUNDATION Fieldbus hardware settings 5.6.1 Switching hardware write protection on and off A jumper on the I/O board provides the means of switching hardware write protection on or off. Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.

  • Page 79: Commissioning

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Commissioning Commissioning Function check Make sure that the following function checks have been performed successfully before switching on the supply voltage for the measuring device: • Checklist for "Post-installation check"  ä 57 • Checklist for "Post-connection check"  ä 68 Note! •...

  • Page 80: Commissioning Via Foundation Fieldbus

    Commissioning Proline Prosonic Flow 93 FOUNDATION Fieldbus Commissioning via FOUNDATION Fieldbus Note the following points: • The files required for commissioning and network configuration can be obtained as described on  ä 76. • The device is identified by the FOUNDATION Fieldbus in the host or configuration system via the device ID (DEVICE_ID).
  • Page 81 Proline Prosonic Flow 93 FOUNDATION Fieldbus Commissioning Display text (xxx... = serial number) Base index Description ARITHMETIC_xxxxxxxxxxx 1100 Arithmetic Function Block (ARTH) INPUT_SELECTOR_xxxxxxxxxxx 1150 Input Selector Function Block (ISEL) SIGNAL_CHARACT_xxxxxxxxxxx 1200 Signal Characterizer Function Block (CHAR) INTEGRATOR_xxxxxxxxxxx 1250 Integrator Function Block (INTG) Note! This measuring device is supplied with the bus address "250"...
  • Page 82 Commissioning Proline Prosonic Flow 93 FOUNDATION Fieldbus 12. Now configure the device-specific parameters relevant for your application: Note! – Note that changes to the device parameters can only be made after entering a valid access code in the parameter "Access – Code".
  • Page 83 Proline Prosonic Flow 93 FOUNDATION Fieldbus Commissioning 19. In the L_TYPE parameter, select the mode of linearization for the input variable (Direct, Indirect, Indirect Sq Root)  See the "Description of Device Functions" manual. " Caution! Note that with the type of linearization "Direct" the configuration of the parameter group OUT_SCALE must agree with the configuration of the parameter group XD_SCALE.

  • Page 84: Quick Setup

    Commissioning Proline Prosonic Flow 93 FOUNDATION Fieldbus Quick Setup In the case of measuring devices without a local display, the individual parameters and functions must be configured via the operating program, e.g. FieldCare. If the measuring device is equipped with a local display, all the important device parameters for standard operation, as well as additional functions, can be configured quickly and easily by means of the following Quick Setup menus.
  • Page 85 Proline Prosonic Flow 93 FOUNDATION Fieldbus Commissioning Note! The display returns to the cell SETUP SENSOR (1001) if you press the X key combination during parameter interrogation. The stored parameters remain valid. If a channel is selected for which a Quick Setup has already been executed, the previous values are overwritten.

  • Page 86: Quick Setup "Commissioning

    Commissioning Proline Prosonic Flow 93 FOUNDATION Fieldbus 6.4.2 Quick Setup "Commissioning" 1002 XXX.XXX.XX Quick Setup Commission 2000 Language HOME-POSITION Presetting System Units Selection Volume flow Temperature Viscosity Length Velocity Quit System units 0402 0422 0423 0424 0425 Unit Unit Unit...
  • Page 87 Proline Prosonic Flow 93 FOUNDATION Fieldbus Commissioning Note! • The display returns to the cell SETUP COMMISSIONING (1002) if you press the X key combination during parameter interrogation. The stored parameters remain valid. • The "Commissioning" Quick Setup must be carried out before one of the Quick Setups explained below is run.

  • Page 88: Data Backup/Transmission

    Commissioning Proline Prosonic Flow 93 FOUNDATION Fieldbus 6.4.3 Data backup/transmission Using the T-DAT SAVE/LOAD function, you can transfer data (device parameters and settings) between the T-DAT (exchangeable memory) and the EEPROM (device storage unit). This is required in the following instances: •...

  • Page 89: Adjustment

    In instances of this nature, please contact your Endress+Hauser service center. • You can view the currently valid zero point value using the ZERO POINT function (see the "Description of Device Functions"...

  • Page 90: Memory (Historom)

    – Repeatedly press and release the Esc keys (X). Memory (HistoROM) At Endress+Hauser, the term HistoROM refers to various types of data storage modules on which process and measuring device data are stored. By plugging and unplugging such modules, device configurations can be duplicated onto other measuring devices to cite just one example.

  • Page 91: Maintenance

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Maintenance Maintenance The flow measuring system Prosonic Flow 93 requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals.

  • Page 92: Accessories

    Accessories Proline Prosonic Flow 93 FOUNDATION Fieldbus Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. The Endress+Hauser service organization can provide detailed information on the order codes on request. Device-specific accessories...
  • Page 93 Proline Prosonic Flow 93 FOUNDATION Fieldbus Accessories Accessory Description Order code Sensor DDU18 Sensor for sound velocity measurement • –40 to +80 °C (–40 to +176 °F) 50091703 • 0 to +170 °C (+32 to +338 °F) 50091704 Sensor DDU19 Sensor for wall thickness measurement.
  • Page 94 Accessories Proline Prosonic Flow 93 FOUNDATION Fieldbus Accessory Description Order code Acoustic coupling fluid • Coupling fluid –40 to +170 °C (–40 to 338 °F), DK9CM - 2 high temperature, standard • Adhesive coupling fluid –40 to +80 °C (–40 to +176 °F) DK9CM - 3 •...
  • Page 95 Proline Prosonic Flow 93 FOUNDATION Fieldbus Accessories Service-specific accessories Accessory Description Order code Applicator Software for selecting and planning flowmeters. DXA80 – * The Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC.

  • Page 96: Troubleshooting

    Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting Troubleshooting instructions Always start troubleshooting with the following checklist if faults occur after commissioning or during operation. The routine takes you directly to the cause of the problem and the appropriate remedial measures.
  • Page 97 Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting Æ Faulty connection to the fieldbus host system No connection can be made between the fieldbus host system and the measuring device. Check the following points: Check the supply voltage  Terminals 1/2...
  • Page 98 Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus Æ Problems with configuration of Function Blocks Check whether the operating mode of the Resource Block is in AUTO mode  Parameter Transducer Blocks: The operating mode cannot group MODE_BLK / parameter TARGET.
  • Page 99 Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting Transducer Block The device description file (Device Description, DD) has not been loaded into the host system or the configuration program  Load the file into the configuration system. The manufacturer-specific parameters are not visible.

  • Page 100: System/Process Error Messages

    Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus System/process error messages General notes The flowmeter assigns current system and process errors to two error message types in accordance with a predefined algorithm and classifies them accordingly: Error message type "Fault message": •...

  • Page 101: List Of System Error Messages

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting 9.2.1 List of system error messages Error messages: Transducer Block Analog Input Function Block Reason for error/rectification (spare parts  ä 109) FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (local display) Block * With FOUNDATION Fieldbus, error messages are displayed in the "Diagnosis"...
  • Page 102 Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus Error messages: Transducer Block Analog Input Function Block Reason for error/rectification (spare parts  ä 109) FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (local display) Block Device status message (FF): BLOCK_ERR = Device needs OUT.
  • Page 103 Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting Error messages: Transducer Block Analog Input Function Block Reason for error/rectification (spare parts  ä 109) FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (local display) Block Device status message (FF): BLOCK_ERR = Device needs OUT.
  • Page 104 Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus Error messages: Transducer Block Analog Input Function Block Reason for error/rectification (spare parts  ä 109) FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (local display) Block No. # 3xx  System limits exceeded...
  • Page 105 Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting Error messages: Transducer Block Analog Input Function Block Reason for error/rectification (spare parts  ä 109) FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (local display) Block No. # 6xx  Simulation mode active...
  • Page 106 Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus Error messages: Transducer Block Analog Input Function Block Reason for error/rectification (spare parts  ä 109) FOUNDATION Fieldbus error messages error messages (FF)* "Diagnosis" Transducer (local display) Block Device status message (FF): BLOCK_ERR = Simulation OUT.

  • Page 107: List Of Process Error Messages

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting 9.2.2 List of process error messages Error messages: FOUNDATION Fieldbus Transducer Block Analog Input Function Block Cause/remedy (Spare parts  ä 109) (FF)* error messages error messages (local display) * With FOUNDATION Fieldbus, error messages are displayed in the "Diagnosis" Transducer Block (base index: 1600) by means of the "Diag.

  • Page 108: Process Errors Without Messages

    • Nameplate specifications: order code and serial number  ä 7 Return devices to E+H You can return a measuring device to Endress+Hauser for repair or calibration. Always enclose the duly completed "Declaration of contamination" form with the flowmeter. You will find a preprinted blank of this form at the back of this manual.

  • Page 109: Spare Parts

    Note! You can order spare parts directly from your Endress+Hauser service organization by providing the serial number printed on the transmitter's nameplate  ä 7. Spare parts are shipped as sets comprising the following parts: •...

  • Page 110: Installing And Removing Electronics Boards

    Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus Installing and removing electronics boards Warning! • Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment.
  • Page 111 Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting A0014846 Fig. 84: Wall-mount housing: removing and installing electronics boards Housing cover Electronics module Ribbon cable (display module) Screws of electronics compartment cover Aperture for installing/removing boards Power unit board Amplifier board Signal cable (sensor)

  • Page 112: Installing And Removing The W Sensors

    Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus Installing and removing the W sensors The active part of the flowrate measuring sensor W "Insertion version" can be replaced without interrupting the process. Pull the sensor connector (1) out of the sensor cover (3).

  • Page 113: Replacing The Device Fuse

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Troubleshooting Replacing the device fuse Warning! Risk of electric shock. Exposed components carry dangerous voltages. Make sure that the power supply is switched off before you remove the cover of the electronics compartment. The main fuse is on the power unit board  å 86.

  • Page 114: Software History

    Troubleshooting Proline Prosonic Flow 93 FOUNDATION Fieldbus 9.10 Software history Date Software version Changes to software Operating Instructions 06.2011 2.03.XX – Prosonic Flow W sensor (DN 15 to 65/½ to 2½") BA00078D/06/EN/14.10 – Liner informaton added to Quick Setup 71139009 –...

  • Page 115: Technical Data

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Technical data Technical data 10.1 Quick technical data guide 10.1.1 Applications • Measuring the flow rate of liquids in closed piping systems. • Applications in measuring, control and regulation technology for monitoring processes. 10.1.2...

  • Page 116: Output

    Technical data Proline Prosonic Flow 93 FOUNDATION Fieldbus 10.1.4 Output Output signal Physical data transmission (Physical Layer Type): • Fieldbus interface in accordance with IEC 61158-2 • Corresponds to device version type 512 of the FOUNDATION Fieldbus specification: type 512 – standard data transfer (±9 mA, symmetrical), separate supply to field device (4-wire), intrinsically safe version of the FF interface, FISCO •...
  • Page 117 Proline Prosonic Flow 93 FOUNDATION Fieldbus Technical data Bus times Min. idle time between two telegrams: MIN_INTER_PDU_DELAY = 6 octet time (transfer time per octet) Block information, Block Base index Execution time [ms] Functionality execution time Resource Block – Enhanced Transducer Block "Flow Channel 1"...
  • Page 118 Technical data Proline Prosonic Flow 93 FOUNDATION Fieldbus Input data Discrete Output Function Block (channel 16) Status change Action Discrete state 0  Discrete state 1 reserved Discrete state 0  Discrete state 2 Positive zero return channel 1 ON Discrete state 0 ...

  • Page 119: Power Supply

    Cable gland for two connecting cables (2 × Ø 4 mm / 0.16 in) per cable entry Cable specifications Only use the connecting cables supplied by Endress+Hauser. Different versions of the connecting cables are available  ä 92. Prosonic Flow P •...

  • Page 120: Performance Characteristics

    Technical data Proline Prosonic Flow 93 FOUNDATION Fieldbus Prosonic Flow W • Cable material made of PVC (standard) or PTFE (for higher temperatures) • Cable length: 5 to 60 m (16.4 to 196.8 ft) Note! To ensure correct measuring results, route the connecting cable well clear of electrical machines and switching elements.
  • Page 121 Proline Prosonic Flow 93 FOUNDATION Fieldbus Technical data Measured error at the measuring point The measured error at the measuring point is made up of the measured error of the device (0.5 % o.r.) and the measured error resulting from the installation conditions on site. Given a flow velocity >...

  • Page 122: Operating Conditions: Installation

    Technical data Proline Prosonic Flow 93 FOUNDATION Fieldbus 10.1.7 Operating conditions: installation Installation instructions Mounting location  ä 11 Orientation  ä 12  ä 12 Inlet and outlet run Length of connecting cable The connecting cable is available in the following lengths: (sensor/transmitter) •...

  • Page 123: Operating Conditions: Process

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Technical data Degree of protection Transmitter IP 67 (NEMA 4X) Sensor P IP 68 (NEMA 6P) Sensor W IP 67 (NEMA 4X) optional: IP 68 (NEMA 6P) DDU18 sensor (accessories: sound velocity measurement) IP 68 (NEMA 6P)

  • Page 124: 10.1.10 Mechanical Construction

    Technical data Proline Prosonic Flow 93 FOUNDATION Fieldbus 10.1.10 Mechanical construction Design / dimensions The dimensions and lengths of the sensor and transmitter are provided in the separate "Technical Information" document on the device in question. This can be downloaded as a PDF file from www.endress.com.
  • Page 125 Proline Prosonic Flow 93 FOUNDATION Fieldbus Technical data Sensor (accessories) Prosonic Flow DDU18; Prosonic Flow P DDU19 • Sensor holder: stainless steel 1.4308/CF-8 • Sensor housing: stainless steel 1.4301 (AISI 304) • Strapping bands/bracket: textile or stainless steel 1.4301 (AISI 304) •...

  • Page 126: 10.1.11 Human Interface

    Information on the currently available Ex-rated versions (ATEX, FM, CSA, IECEx, NEPSI, etc.) can be supplied by your Endress+Hauser Sales Center on request. All information relevant to explosion protection is available in separate documents that you can order as necessary.

  • Page 127: 10.1.13 Accessories

    Software of field devices and signal-processing devices with digital electronics. 10.1.13 Accessories Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor  ä 92. Your Endress+Hauser service organization can provide detailed information on the order codes in question.

  • Page 128: Index

    Proline Prosonic Flow 93 FOUNDATION Fieldbus Index Index Accessories........92 FieldCare .
  • Page 129 Proline Prosonic Flow 93 FOUNDATION Fieldbus Index Local display Enabling ........74...
  • Page 130 Proline Prosonic Flow 93 FOUNDATION Fieldbus Index Wall-mount housing Installation........55 Panel mounting .
  • Page 131 Erklärung zur Kontamination und Reinigung Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility.
  • Page 132 www.endress.com/worldwide BA00078D/06/EN/14.11 71139009 FM+SGML6.0 ProMoDo...

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