Endress+Hauser Proline Prosonic Flow 93 Brief Operating Instructions

Endress+Hauser Proline Prosonic Flow 93 Brief Operating Instructions

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Brief Operating Instructions
Proline Prosonic Flow 93
Ultrasonic flow measuring system
6
8
9
These Brief Operating Instructions are not intended to replace the
Operating Instructions provided in the scope of supply.
Detailed information is provided in the Operating Instructions and
the additional documentation on the CD-ROM supplied.
The complete device documentation consists of:
• These Brief Operating Instructions
• Depending on the device version:
– Operating Instructions and the Description of Device Functions
– Approvals and safety certificates
– Special safety instructions in accordance with the approvals for
the device (e.g. explosion protection, pressure equipment
directive, etc.)
– Additional device-specific information
KA00035D/06/EN/13.11
71136710

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Summary of Contents for Endress+Hauser Proline Prosonic Flow 93

  • Page 1 Brief Operating Instructions Proline Prosonic Flow 93 Ultrasonic flow measuring system These Brief Operating Instructions are not intended to replace the Operating Instructions provided in the scope of supply. Detailed information is provided in the Operating Instructions and the additional documentation on the CD-ROM supplied.
  • Page 2: Table Of Contents

    Table of contents Proline Prosonic Flow 93 Table of contents 1 Scope of the Brief Operating Instructions ....3 1.1 Overview of information sources ......... . 3 2 Safety instructions .
  • Page 3: Scope Of The Brief Operating Instructions

    In these Brief Operating Instructions and in the Operating Instructions on the CD FieldCare (operating software) in conjunction with the transmitter In the Operating Instructions on the CD Applicator (online via the Endress+Hauser Internet site) In the Operating Instructions on the CD Endress+Hauser...
  • Page 4: Safety Instructions

    • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. • The information on the warning notices, nameplates and connection diagrams affixed to the device must be observed.
  • Page 5: Safety Conventions

    (0 Europe, 2 USA, 1 Canada). The nameplate also bears the documentation number of this Ex documentation (XA***D/../..). • Endress+Hauser will be happy to assist in clarifying any questions on approvals, their application and implementation.
  • Page 6: Installation

    Installation Proline Prosonic Flow 93 Installation Installation conditions 3.1.1 Dimensions For the dimensions of the measuring device, see the associated Technical Information on the CD-ROM. Mounting location Correct flow measurement is possible only if the pipe is full. Entrained air or gas forming in the pipe can result in an increase in measuring errors.
  • Page 7 Proline Prosonic Flow 93 Installation A0001105 Fig. 1: Horizontal orientation Recommended orientation with upward direction of flow Recommended installation range with horizontal orientation Recommended installation range max. 120° Inlet and outlet run If possible, install the sensor well clear of fittings such as valves, T-pieces, elbows, etc.
  • Page 8: Preparatory Steps Prior To Installation

    Installation Proline Prosonic Flow 93 Preparatory steps prior to installation Depending on the conditions specific to the measuring point (e.g. Clamp-on, number of traverses, fluid, etc.), a number of preparatory steps have to be taken before actually installing the sensors: Using the conditions specific to the measuring point, determine which installation distances are necessary for installation.
  • Page 9: Installing The Transmitter

    Proline Prosonic Flow 93 Installation Installing the transmitter " Caution! • The ambient temperature range –20 to +60 °C (–4 to +140 °F) may not be exceeded at the mounting location. Avoid direct sunlight. • Always install the wall-mount housing in such a way that the cable entries point downwards.
  • Page 10: Connecting The Power Supply

    Installation Proline Prosonic Flow 93 3.4.3 Panel mounting +0.5 (+0.019) –0.5 (–0.019) 210 (8.27) +0.5 (+0.019) –0.5 (–0.019) 245 (9.65) mm (inch) ~110 (~4.33) A0007544 Connecting the power supply Warning! Risk of electric shock. Components carry dangerous voltages. • Never mount or wire the measuring device while it is connected to the power supply.
  • Page 11 Proline Prosonic Flow 93 Installation 3.5.2 Protective ground connection The sensor must be connected to the protective ground of the plant. The plant grounding guidelines must be taken into account. 3.5.3 Degree of protection The devices meet all the requirements for IP 67.
  • Page 12: Determining The Installation Distances

    Installation Proline Prosonic Flow 93 Determining the installation distances 3.6.1 Running the "Sensor Installation" Quick Setup menu Calling the Quick Setup All the installation distances required for sensor mounting are determined with the Quick Setup. Note! If you are not familiar with the operation of the device  ä 36.
  • Page 13 Proline Prosonic Flow 93 Installation Running the Quick Setup for Clamp-on type of mounting • Only the steps necessary for the type of mounting (Clamp-on) are described. • Enter or select installation-specific values or the values specified here. • Read off the installation distances necessary for mounting.
  • Page 14: Mechanical Preparation

    Installation Proline Prosonic Flow 93 Mechanical preparation The way in which the sensors are secured differs on account of the pipe nominal diameter and the sensor type. Depending on the type of sensor, users also have the option of securing the sensors with strapping bands or screws such that they can be later removed, or permanently fixing the sensors in place with welded bolts or welded holders.
  • Page 15 Proline Prosonic Flow 93 Installation 3.7.2 Mounting the holder with strapping bands For sensor: Prosonic Flow 93P and Prosonic Flow 93W (DN 15 to 65 / ½ to 2½") For mounting on a pipe with a nominal diameter of DN  32 (1¼").
  • Page 16 Installation Proline Prosonic Flow 93 3.7.3 Premounting the strapping bands (medium nominal diameters) For sensors: Prosonic Flow 93P and Prosonic Flow 93W(DN 50 to 4000 / 2 to 160") When mounting on a pipe with a nominal diameter of DN  200 (8").
  • Page 17 Proline Prosonic Flow 93 Installation 3.7.4 Premounting the strapping bands (large nominal diameters) For sensors: Prosonic Flow 93P (DN 50 to 4000 / 2 to 160"), Prosonic Flow 93W When mounting on a pipe with a nominal diameter of DN  200 (8").
  • Page 18 Installation Proline Prosonic Flow 93 3.7.5 Mounting the welded bolts For sensors: Prosonic Flow 93P (DN 50 to 4000 / 2 to 160"), Prosonic Flow 93W When mounting on a pipe with a nominal diameter of DN 50 to 4000 (2 to 160").
  • Page 19: Installing The Sensor

    Proline Prosonic Flow 93 Installation Installing the sensor Installing Prosonic Flow P and Prosonic Flow 93W (DN 15 to 65 / ½ to 2½") 3.9.1 Mounting the sensor Prerequisites • The installation distance (sensor distance) is known  ä 8.
  • Page 20 Installation Proline Prosonic Flow 93 A0011527 Fig. 10: Fitting the sensor housing Engage the bracket to fix the sensor housing in place on the holder. Note! – If necessary, the holder and sensor housing can be secured with a screw/nut or a lead-seal (not part of the scope of supply).
  • Page 21: Installing Prosonic Flow P (Dn 50 To 4000 / 2 To 160")

    Proline Prosonic Flow 93 Installation 3.10 Installing Prosonic Flow P (DN 50 to 4000 / 2 to 160") 3.10.1 Installation for measurement via one traverse Note! The procedure is identical for Prosonic Flow W. Prerequisites • The installation distances (sensor distance and wire length) are known  ä 8.
  • Page 22 Installation Proline Prosonic Flow 93 Take the still movable strapping band, incl. the mounting bolt, and move it until both measuring wires are evenly tensioned and tighten the strapping band so that it cannot slip. A0001113 Fig. 13: Positioning the strapping bands (steps 2 to 4) Loosen the screws of the fixers on the measuring wires and remove the measuring wires from the mounting bolt.
  • Page 23 Proline Prosonic Flow 93 Installation Coat the contact surfaces of the sensors with an even layer of coupling fluid approx. 1 mm (0.04") thick, going from the groove through the center to the opposite edge. A0011373 Fig. 15: Coating the contact surfaces of the sensor with coupling fluid Insert the sensor into the sensor holder.
  • Page 24 Installation Proline Prosonic Flow 93 3.10.2 Installation for measurement via two traverses Prerequisites • The installation distance (position sensor) is known  ä 8. • The strapping bands are already mounted  ä 16/ ä 17. Material The following material is needed for mounting: •...
  • Page 25 Proline Prosonic Flow 93 Installation Tighten the strapping band so that it cannot slip. Remove the mounting rail from the mounting bolt. Fit the sensor holders over the individual mounting bolts and tighten securely with the retaining nut. Screw the holders of the mounting rail onto the sensor holder in question.
  • Page 26: Installing Prosonic Flow W (Clamp-On)

    Installation Proline Prosonic Flow 93 10. Screw the connecting cable into the individual sensor. A0001112 Fig. 20: Mounting the sensor and connecting the connecting cable This completes the mounting process. The sensors can now be connected to the transmitter via the connecting cables ...
  • Page 27 Proline Prosonic Flow 93 Installation Mounting rail and POSITION SENSOR installation distance The mounting rail has two rows with bores. The bores in one of the rows are indicated by letters and the bores in the other row are indicated by numerical values. The value determined for the POSITION SENSOR installation distance is made up of a letter and a numerical value.
  • Page 28 Installation Proline Prosonic Flow 93 Coat the contact surfaces of the sensors with an even layer of coupling fluid approx. 1 mm (0.04") thick, going from the groove through the center to the opposite edge. A0011373 Fig. 23: Coating the contact surfaces of the sensor with coupling fluid Insert the sensor into the sensor holder.
  • Page 29: 3.12 Post-Installation Check

    Proline Prosonic Flow 93 Hardware and software settings 3.12 Post-installation check • Are cables or the device damaged (visual inspection)? • Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.?
  • Page 30: Wiring

    Wiring Proline Prosonic Flow 93 Wiring Warning! Risk of electric shock. Components carry dangerous voltages. • Never mount or wire the measuring device while it is connected to the power supply. • Before connecting the power supply, check the safety equipment.
  • Page 31 Proline Prosonic Flow 93 Wiring 5.1.1 Procedure Remove the cover (a) of the connection compartment. Remove the dummy cover from the cable entry (b). Route the two connecting cables (c) of channel 1 through the cable gland (d). Route the two connecting cables of channel 1 through the cable entry (b) and into the connection compartment of the transmitter.
  • Page 32 Wiring Proline Prosonic Flow 93 A0008654 Fig. 25: Connecting the sensor/transmitter connecting cable View A Detail B Sensor cable connector, channel 1 upstream Sensor cable connector, channel 1 downstream Sensor cable connector, channel 2 upstream Sensor cable connector, channel 2 downstream...
  • Page 33: Connecting The Transmitter

    5.1.3 Cable specification for connecting cable Only use the connecting cables supplied by Endress+Hauser. Operation in areas with strong electrical interference The measuring system complies with the general safety requirements in accordance with EN 61010, the EMC requirements of IEC/EN 61326 "Emission as per Class A requirements"...
  • Page 34: Degree Of Protection

    Wiring Proline Prosonic Flow 93 Degree of protection The devices meet all the requirements for IP 67. After mounting in the field or service work, the following points have to be observed to ensure that IP 67 protection is retained: •...
  • Page 35: Commissioning

    Proline Prosonic Flow 93 Commissioning Commissioning Switching on the measuring device On completion of the installation (successful post-installation check), wiring (successful post-connection check) and after making the necessary hardware settings, where applicable, the permitted power supply (see nameplate) can be switched on for the measuring device.
  • Page 36: Operation

    Commissioning Proline Prosonic Flow 93 Operation 6.2.1 Display elements Display lines/fields Main line for primary measured values +24.502 Additional line for additional measured variables/status variables Information line for bar graph display for example +1863.97 Info icons, e.g. volume flow Current measured values –50...
  • Page 37: Navigating Within The Function Matrix

    Proline Prosonic Flow 93 Commissioning Navigating within the function matrix > 3 s – – – – – – – – A0007665 F Enter the function matrix (starting with measured value display) P Select the Block (e.g. USER INTERFACE) F Confirm selection P Select the group (e.g.
  • Page 38: Calling The Commissioning Quick Setup

    Commissioning Proline Prosonic Flow 93 Calling the Commissioning Quick Setup All the functions needed for commissioning are called up automatically with the Quick Setup. The functions can be changed and adapted to suit the individual processes. F Enter the function matrix (starting with measured value display) P Select the group QUICK SETUP...
  • Page 39 Proline Prosonic Flow 93 Commissioning Endress+Hauser...
  • Page 40 KA00035D/06/EN/13.11 71136710 FM+SGML 6.0...

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