Page 1 YASKAWA AC Drive P1000 Industrial Fan and Pump Drive Quick Start Guide Type: CIMR-PU A Models: 200 V Class: 3/4 to 175 HP ND 400 V Class: 3/4 to 1000 HP ND 600 V Class: 2 to 250 HP ND To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance.
Page 2 Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
Page 3: Quick Reference
Refer to European Standards on page 236 Refer to UL and CSA Standards on page 244 <1> CE marking applies to 200 V class and 400 V class models only. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
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Page 5: Table Of Contents
Three-Phase 600 V Class Models 5A0062 to 5A0099 ............46 Three-Phase 200 V Class Models 2A0250 to 2A0415 Three-Phase 400 V Class Models 4A0165 to 4A0675 Three-Phase 600 V Class Models 5A0125 to 5A0242 ............46 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 6 4.4 Powering Up the Drive ......................89 Powering Up the Drive and Operation Status Display............... 89 4.5 Application Selection ......................90 4.6 Basic Drive Setup Adjustments .....................91 EZ Sleep/Wake-up Function ......................96 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 7 7. PERIPHERAL DEVICES & OPTIONS ..............163 7.1 Option Card Installation .......................164 Prior to Installing the Option ......................164 Communication Option Installation Example................... 165 A. SPECIFICATIONS ....................169 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 8 H3: Multi-Function Analog Inputs ....................206 H4: Analog Outputs ......................... 208 H5: MEMOBUS/Modbus Serial Communication ................209 H6: Pulse Train Input........................209 B.7 L: Protection Function ......................211 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 9 C.2 UL and CSA Standards .......................244 UL Standards Compliance ......................244 CSA Standards Compliance......................250 Drive Motor Overload Protection ..................... 250 Precautionary Notes on External Heatsink (IP00/Open Type Enclosure) ........252 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 10 Table of Contents This Page Intentionally Blank YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 11: Preface & General Safety
Preface & General Safety This section provides safety messages pertinent to this product that, if not heeded, may result in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the consequences of ignoring these instructions. PREFACE.......................12 GENERAL SAFETY....................13...
Page 12: Preface
Yaskawa must be supplied to the end user with appropriate warnings and instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to the end user.
Page 13: General Safety
• When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
Page 14: Safety Messages
Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
Page 15: General Application Precautions
Use an AC reactor or DC link choke in the following situations: • to suppress harmonic current. • to smooth peak current that results from capacitor switching. • when the power supply is above 600 kVA. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 16 Yaskawa offers protective designs for drives that must be used in areas subjected to oil mist and excessive vibration. Contact Yaskawa or your Yaskawa agent for details.
Page 17: Motor Application Precautions
Selecting a Circuit Breaker or Circuit Interrupter Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be designed for use with AC drives (e.g., Type B according to IEC 60755).
Page 18 • To restart a coasting motor rotating over 200 Hz while in V/f Control, first use the Short Circuit Braking function to bring the motor to a stop. Short Circuit Braking requires a special braking resistor. Contact Yaskawa or a Yaskawa agent for details.
Page 19 Make sure that lubrication is sufficient within the entire speed range to avoid machine damage. Note that operation above the rated speed can increase the noise generated by the machine. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 20: Drive Label Warning Example
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.
Page 21: Receiving
Receiving This chapter explains how to inspect the drive upon receipt, and gives an overview of the different enclosure types and components. MODEL NUMBER AND NAMEPLATE CHECK............22 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 22: Model Number And Nameplate Check
B – Software version F – Output specifications C – Enclosure type G – Input specifications D – Serial number H – AC drive model Figure 1.1 Nameplate Information Example YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 23 2A0081 22 (30) 2A0110 30 (40) 2A0138 37 (50) 2A0169 45 (60) 2A0211 55 (75) 2A0250 75 (100) 2A0312 90 (125) 2A0360 110 (150) 2A0415 110 (175) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 24 5A0041 30 (40) 5A0052 37 (50) 5A0062 45 (60) 5A0077 55 (75) 5A0099 75 (100) 5A0125 90 (125) 5A0145 110 (150) 5A0192 160 (200) 5A0242 185 (250) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 25: Mechanical Installation
Mechanical Installation This chapter explains how to properly mount and install the drive. MECHANICAL INSTALLATION................26 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 26: Mechanical Installation
Figure 2.1 Correct Installation Orientation Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling. NOTICE: YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 27 Align the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms of stacked drives for easier cooling fan replacement. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 28: Instructions On Installation Using The Eye Bolts
A – No space between drive and washer C – Space between drive and washer B – Spring washer fully closed D – Spring washer open Figure 2.7 Figure 2.5 Spring Washer YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 29 Pass wire through the holes of all four eye bolts. A – Eye bolt C – Suspending angle: 50° or greater B – Wires Figure 2.8 Suspension Wire Angle Example YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 30 Lower the drive when ready to install in the enclosure panel. Stop lowering the drive when it is near the floor then begin lowering the drive again very slowly until the drive is placed correctly. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 31 (11.14) (10.24) (0.31) (21.65) (21.06) (0.30) (7.09) (4.33) (0.09) (0.09) (90.4) 2.286 2A0211F – (12.95) (28.74) (11.14) (10.24) (0.31) (21.65) (21.06) (0.30) (7.09) (4.33) (0.09) (0.09) (92.6) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 32 (14.49) (5.12) (0.18) (0.18) (257.9) <1> Removing the top protective cover from a IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while retaining IP20 conformity. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 33 (257.9) <1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 34 – – – – – (1.7) (1.5) (1.5) (1.6) (2.8) (3.1) (0.9) (1.4) 2A0012F – – – – – (1.7) (2.2) (1.5) (1.6) (2.8) (3.1) (0.9) (1.4) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 35 – – – – (3.3) (4.1) (0.9) (3.9) (2.6) (1.0) (2.0) (2.4) (1.1) 4A0103F – – – – (3.3) (4.1) (0.9) (3.9) (2.6) (1.0) (2.0) (2.4) (1.1) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 36 (1.7) Note: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 37 (31.50) (13.78) (14.57) (0.39) (30.43) (0.51) (5.12) (0.18) (0.18) (218.3) <1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 38 (31.50) (13.78) (14.57) (0.39) (30.43) (0.51) (5.12) (0.18) (0.18) (235.9) <1> Customers may convert these models to IP20/NEMA Type 1 enclosures using an IP20/NEMA Type 1 Kit. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 39 Table 2.9 to select the appropriate IP20/NEMA Type 1 Kit when performing the conversion. Contact a Yaskawa representative for IP20/NEMA Type 1 Kit availability for IP00/Open Type models not listed. Table 2.9 IP20/NEMA Type 1 Kit Selection IP00/Open Type IP20/NEMA Type 1 Kit Code...
Page 40 2.1 Mechanical Installation This Page Intentionally Blank YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 41: Electrical Installation
MAIN CIRCUIT CONNECTION DIAGRAM.............45 TERMINAL COVER....................49 DIGITAL OPERATOR AND FRONT COVER............51 TOP PROTECTIVE COVER...................54 MAIN CIRCUIT WIRING..................55 CONTROL CIRCUIT WIRING.................66 CONTROL I/O CONNECTIONS................71 CONNECT TO A PC....................74 3.10 WIRING CHECKLIST....................75 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 42: Standard Connection Diagram
Do not connect AC control circuit ground to drive enclosure. Improper drive grounding can cause control circuit malfunction. Note: The minimum load for the relay outputs M1-M2, M3-M4, MA-MB-MC, and MD-ME-MF is 10 mA. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 43 Figure 3.1 Drive Standard Connection Diagram (example: model 2A0040) <1> Remove the jumper when installing a DC link choke. Models 2A0110 to 2A0415 and 4A0058 to 4A1200 come with a built-in DC link choke. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 44 (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function from working properly. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 45: Main Circuit Connection Diagram
Three-Phase 600 V Class Models 5A0041, 5A0052 B1 B2 Relay Current DC link choke sensor R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 – Control Gate board Operator board Figure 3.3 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 46: Three-Phase 200 V Class Models 2A0169 To 2A0211 Three-Phase 400 V Class Models 4A0088 To 4A0139 Three-Phase 600 V Class Models 5A0062 To 5A0099
Current DC link choke sensor R/L1 U/T1 S/L2 V/T2 T/L3 W/T3 – 24 V Control Gate board Operator Power board Supply Figure 3.5 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 47: Three-Phase 400 V Class Models 4A0930, 4A1200
Removing the Jumper Models 4A0930 and 4A1200 are compatible for operation with 12-phase rectification. Operation with 12-phase rectification requires the user to separately prepare a 3-winding transformer for the power supply. Contact Yaskawa or your nearest sales representative for transformer specifications.
Page 48 Braking Resistor Unit (option) Braking Unit (option) − − U/T1 R/L1 V/T2 Motor S/L2 W/T3 T/L3 W2 V2 U2 R1/L11 S1/L21 T1/L31 Figure 3.8 Connecting Main Circuit Terminals YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 49: Terminal Cover
Figure 3.11 Reattaching the Terminal Cover on an IP20/NEMA Type 1 Enclosure Drive <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 50: Models 2A0110 To 2A0250, 4A0208 To 4A0675, And 5A0125 To 5A0242 (Ip00/Open Type Enclosure)
Figure 3.14 Reattaching the Terminal Cover on an IP00/Open Type Enclosure Drive <1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 51: Digital Operator And
Loosen the installation screw on the front cover. Use a straight-edge screwdriver to loosen the hooks on each side of the cover that hold it in place. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 52 Unhook the left side of the front cover then swing the left side towards you as shown in until the cover comes off. Figure 3.19 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 53 Figure 3.20 Reattach the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A1200) After connecting the hooks to the drive, press firmly on the cover to lock it into place. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 54: Top Protective Cover
Protective Cover Mounting Holes Figure 3.22 Reattaching the Protective Cover YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 55: Main Circuit Wiring
NOTICE: to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified. Install a fuse on the input side to protect drive wiring and prevent other secondary damage. Wire the fuse so that leakage current in the upper controller power supply will trigger the fuse and shut off the power supply.
Page 56: Protecting Main Circuit Terminals
Yaskawa recommends using the provided insulation barriers to ensure proper wiring. Refer to Figure 3.23 for instructions on placement of the insulation barriers. Insulation Barrier Figure 3.23 Installing Insulation Barriers YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 57: Main Circuit Wire Gauges And Tightening Torque
2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242. Use only the tools recommended by the terminal manufacturer for crimping.Refer to Closed-Loop Crimp Terminal Size on page 244 for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. Three-Phase 200 V Class Table 3.3 Wire Gauge and Torque Specifications (Three-Phase 200 V Class)
Page 58 1/0 × 2P 1/0 to 2/0 18 to 23 ⊖, ⊕1 – 1 to 4/0 2A0211 (159 to 204) ⊕3 – 1/0 to 4/0 4 to 1/0 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 59 14 to 10 1.2 to 1.5 ⊖, ⊕1, ⊕2 – 14 to 10 4A0011 (10.6 to 13.3) B1, B2 – 14 to 10 <1> 14 to 10 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 60 U/T1, V/T2, W/T3 2 to 1/0 9 to 11 ⊖, ⊕1 – 3 to 1/0 4A0103 (79.7 to 97.4) ⊕3 – 4 to 1/0 6 to 4 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 61 300 × 4P 4/0 to 300 32 to 40 ⊖, ⊕1 – 1/0 to 300 4A0675 (283 to 354) ⊕3 – 1/0 to 300 2/0 to 300 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 62 ⊖, ⊕1, ⊕2 – 10 to 6 5A0022 2.7 to 3.0 B1, B2 – 10 to 8 (23.9 to 26.6) 5.4 to 6.0 10 to 6 (47.8 to 53.1) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 63 ⊖, ⊕1 – 2/0 to 400 5A0192 18 to 23 ⊕3 – 2/0 to 250 (159 to 204) 32 to 40 1 to 350 (283 to 354) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 64: Main Circuit Terminal And Motor Wiring
When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in NOTICE: abnormal operation of drive or equipment. Refer to Figure 3.24 when using multiple drives. Do not loop the ground wire. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 65 Improper wiring connections could cause the braking resistor to overheat and cause death or serious injury by fire. Failure to comply may result in damage to the braking circuit or drive. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 66: Control Circuit Wiring
• Voltage or current input must be selected by jumper S1 and H3-05. Frequency reference common E (G) Ground for shielded lines and option cards – – YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 67 <1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. Refer to the manual section on Control I/O Connections for more information. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 68: Terminal Configuration
0.75 (18) 0.5 (20) (4.4 to 5.3) Solid wire: (24 to 20) etc. 0.2 to 1.5 M1-M4 (24 to 16) FM, AM, AC R+, R-, S+, S-, IG YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 69: Wiring The Control Circuit Terminal
3.7 Control Circuit Wiring Ferrule-Type Wire Terminals Yaskawa recommends using CRIMPFOX 6, a crimping tool manufactured by PHOENIX CONTACT, to prepare wire ends with insulated sleeves before connecting to the drive. See Table 3.11 for dimensions. Figure 3.28 Ferrule Dimensions Table 3.11 Ferrule Terminal Types and Sizes...
Page 70 The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when NOTICE: using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 71: Control I/O Connections
External 24 Vdc Power Supply (Terminals SN and SP) Sinking Mode (NPN) 24 Vdc 24 Vdc External 24 Vdc Sourcing Mode (PNP) 24 Vdc 24 Vdc External 24 Vdc YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 72: Using The Pulse Train Output
If terminals A1 and A2 are both set for frequency bias (H3-02 = 0 and H3-10 = 0), both input values will be combined to create the frequency reference. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 73: Terminal Am/Fm Signal Selection
Terminal AM signal level selection 0: 0 to 10 Vdc 1: -10 to 10 Vdc 0 to 2 H4-08 Terminal FM signal level selection 2: 4 to 20 mA YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 74: Connect To A Pc
The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the drive to a PC, Yaskawa DriveWizard Industrial software can be used to monitor drive performance and manage parameter settings.
Page 75: Wiring Checklist
Check for any other wiring mistakes. Only use a multimeter to check wiring. – Properly fasten drive control circuit terminal screws. Refer to Main Circuit Wire Gauges and Tightening Torque on page YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 76 Properly separate control circuit wiring and main circuit wiring. – Analog signal line wiring should not exceed 50 m. – Safe Disable input wiring should not exceed 30 m. – YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 77: Start-Up Programming & Operation
AUTO-TUNING.....................118 NO-LOAD OPERATION TEST RUN..............121 TEST RUN WITH LOAD CONNECTED...............123 4.10 TEST RUN CHECKLIST..................124 4.11 FAN AND PUMP APPLICATION PRESETS............125 4.12 FAN AND PUMP APPLICATION PRESET DETAILS...........128 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 78: Using The Digital Operator
<2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching between LOCAL and REMOTE, set parameter o2-01 to 0. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 79: Lcd Display
Function Key 2 (F2) → Pressing scrolls the cursor to the right. RESET Pressing resets the existing drive fault error. Indicates forward motor operation. FWD/REV Indicates reverse motor operation. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 80: Alarm (Alm) Led Displays
• The STOP key was pressed while drive was running in REMOTE. • The drive was powered up with b1-17 = 0 (default) while the Run command is active. Examples YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 81: Menu Structure For Digital Operator
<5> The Frequency Reference appears after the initial display that shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 82: The Drive, Programming, And Clock Adjustment Modes
• Setting the Seconds per Month: Pressing the up arrow key will increase the number selected by the cursor from -504 to +488 in increments of 8. Pressing the down arrow key will decrease the number selected by the cursor from -504 to +488 in increments of 8. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 83 Time Not Set RESET - MODE - Use the up and down arrow keys to scroll through display menu until the screen shows Programming “Programming”. HELP DATA YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 84 When o4-17 is set to 2, the Real-Time Clock data is cleared. A TIM fault will occur until o4-17 is set to 1 and the Real-Time Clock is set. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 85: Changing Parameter Settings Or Values
- MODE - FREF (OPR) U1-01= 0.00Hz 12. Press as many times as necessary to return to the initial display. U1-02= 0.00Hz LSEQ U1-03= 0.00A LREF FWD/REV YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 86: Switching Between Local And Remote
Note: 1. After selecting LOCAL, the LO/RE light will remain lit. 2. The drive will not allow the user to switch between LOCAL and REMOTE during run. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 87 H1-oo to “1”). Setting H1-oo to 1 disables the LO/RE key on the digital operator. Refer to H1: Multi-Function Digital Inputs on page for details. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 88: Start-Up Flowchart
50 m. 2. Perform Auto-Tuning again after installing an AC reactor or other such components to the output side of the drive. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 89: Powering Up The Drive
Refer to Fault Displays, Causes, and Possible STOP Fault Ext Fault S3 Solutions on page 135 for more information. are lit. RESET External fault (example) RESET ENTER STOP YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 90: Application Selection
10: Fan 11: Fan w/ PI <1> Refer to Fan and Pump Application Presets on page 125 for drive setup using A1-03 = 8008, 8009, 8010, or 8011. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 91: Basic Drive Setup Adjustments
Application Preset for fan with PI applications. Refer to Fan and Pump Application Presets on page 125 for a list of parameters and default values for this Application Preset. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 92 Make sure to set jumper S1 on the H3-10 = 0 H3-11 H3-12 terminal board to “I” for current (Frequency Bias) 0 to 20 mA H3-09 = 3 input. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 93 Three inputs (Start-Stop-FWD/REV). Set A1-03 to 3330 to initialize the drive and preset terminals S1, S2, and S5 to these functions. Refer to Setting 0: 3-Wire Sequence on page 108. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 94 The stopping time in DC Injection Braking to Stop is significantly faster compared to Coast to Stop. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 95 Figure 4.11 Coast to Stop with Timer The wait time t is determined by the output frequency when the Run command is removed and by the active deceleration time. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 96: Ez Sleep/Wake-Up Function
0.1 to 400.0 Hz. When set to RPM, the range is 0 to 24000 RPM. Changing b5-90 will NOT automatically re- scale the values of b5-92 and b5-93. Minimum Speed YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 97 <2> EZ Sleep Level (b 5-92) is left at default (0.0 Hz), thus effectively making b 5-91 the Sleep Level Figure 4.14 EZ Sleep/Wake-up with Normal Acting PID and b5-92 = 0.0 Hz YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 98 The internal value is lower limited to the higher setting between b5-34 and d2-02. Range: 0.0 to b5-91 400.0 Hz EZ Minimum Speed <1> or 0 to 24000 RPM <2> YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 99 Figure 4.16 shows an operation example for changing accel/decel. times. The example below requires that the stopping method be set for “Ramp to stop” (b1-03 = 0). YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 100 The Jog frequency overrides all other frequency references and must be selected by a separate digital input. The multi-speed references 1, 2, and 3 can be provided by analog inputs. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 101 Frequency Reference 14 (d1-14) Frequency Reference 15 (d1-15) Frequency Reference 16 (d1-16) <1> − − − − Jog Frequency Reference (d1-17) <1> The Jog frequency overrides all other frequency references. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 102 <1> The braking transistor operation levels are valid for the drive internal braking transistor. When using a CDBR braking unit, refer to instruction manual TOBPC72060000 or TOBPC72060001. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 103 60 Hz Setting = 2 60 Hz Setting = 3 72 Hz 1.5 3 1.5 3 1.5 3 1.3 2.5 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 104 Setting = 4 50 Hz Setting = 5 50 Hz Setting = 6 60 Hz Setting = 7 60 Hz Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 105 50 Hz Setting = A 60 Hz Setting = B 60 Hz 1.3 2.5 1.5 3 1.3 2.5 1.5 3 Frequency (Hz) Frequency (Hz) Frequency (Hz) Frequency (Hz) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 106 Provides motor control, protects the motor, and calculates torque limits. Set E2-01 to the full load amps (FLA) stamped on the motor nameplate. If Auto-Tuning completes successfully, the value entered to T1-04 will automatically be saved to E2-01. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 107 — High Slip Braking (HSB) — PID Disable — Drive Enabled — Accel/Decel Time Selection 2 — Up 2 Command — Program Lockout — Down 2 Command YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 108 0: During Run H2-02 Terminal M3-M4 Function Selection (relay) 0 to 192 1: Zero Speed H2-03 Terminal MD-ME-MF Function Selection (relay) 0 to 192 2: Speed agree 1 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 109 Output frequency or motor speed is within the range of frequency reference ±L4-02. Note: Detection works in forward and reverse. Frequency reference Output Frequency L4-02 or Motor Speed L4-02 Speed agree 1 Figure 4.21 Speed Agree 1 Time Chart YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 110 Terminal A1 Bias Setting -999.9 to 999.9% 0.0% Setting Examples • Gain H3-03 = 200%, bias H3-04 = 0, terminal A1 as frequency reference input (H3-02 = 0): YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 111 H3-07, H3-08: Terminal A3 Gain and Bias Setting Parameter H3-07 sets the level of the selected input value that is equal to 10 Vdc input at terminal A3 (gain). YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 112 A setting of 031 or 000 applies no drive monitor to the analog output. With either of these settings, the output level of the terminals FM and AM can be set by a PLC via a communication option or MEMOBUS/Modbus (through mode). YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 113 Figure 4.25 Analog Output Gain and Bias Setting Example 1 and 2 Set H4-03 to 30% for an output signal of 3 V at terminal FM when the monitored value is at 0%. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 114 L3-02 for longer than the time set to L3-27. The Stall Prevention level is automatically reduced in the constant power range. Refer to L3-03: Stall Prevention Limit during Acceleration on page 115. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 115 Stall Prevention Limit during Acceleration 0 to 100% Stall Prevention level during Acceleration L3-02 L3-03 Output frequency E1-06 Base frequency Figure 4.28 Stall Prevention Level and Limit During Acceleration YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 116 Overexcitation Deceleration 1 (increasing the motor flux) is faster than deceleration with no Stall Prevention (L3-04 = 0). Setting 4 changes the selected decel time and functions to provide protection from an overvoltage trip. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 117 Setting Range Default L3-06 Stall Prevention Level During Run <1> <1> 30 to 150% <1> The upper limit and default for this setting is determined by L8-38. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 118: Auto-Tuning
X.XX Hz/ X.XXA STOP key <<<<<< >>> >>> RESET A – During Auto-Tuning B – Auto-Tuning Aborted Figure 4.30 Auto-Tuning Aborted Display RESET ENTER RESET ENTER STOP STOP YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 119: Auto-Tuning Operation Example
Mtr Rated Power T1-02= 000.40kW Press , and to enter the motor power nameplate data in right left (0.00 ~ 650.00) “0.75kW” Press to save the setting. Entry Accepted YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 120 <<<<<< >>> >>> Auto-Tuning. The second digit indicates the type of Auto-Tuning being performed. - MODE - Auto-Tuning finishes in approximately one to two minutes. Tune Successful RESET YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 121: No-Load Operation Test Run
10 Hz, verifying smooth operation at all speeds. For each – – frequency, check the drive output current using monitor U1-03. The current should be well below the motor rated current. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 122 U1-03= 0.00A LREF FWD/REV STOP The drive should operate normally. Press to stop the motor. RUN flashes until the RESET ENTER motor comes to a complete stop. STOP YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 123: Test Run With Load Connected
• If the application permits running the load in the reverse direction, change the motor direction and the frequency reference while watching for abnormal motor oscillation or vibration. • Correct any problems that occur with hunting, oscillation, and other control-related issues. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 124: Test Run Checklist
Bias adjustment: Set the minimum voltage/current signal and adjust the analog input bias (H3-04 for A1, H3-12 for A2, H3-08 for A3) until the frequency reference value reaches the desired minimum value. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 125: Fan And Pump Application Presets
H3-09 Terminal A2 Signal Level Selection L5-01 Number of Auto Restart Attempts L5-04 Fault Reset Interval Time o1-07 Second Line Monitor Selection o1-08 Third Line Monitor Selection YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 126: A1-03 = 8010: Fan
H3-09 Terminal A2 Signal Level Selection L5-01 Number of Auto Restart Attempts L5-04 Fault Reset Interval Time o1-07 Second Line Monitor Selection o1-08 Third Line Monitor Selection YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 127: Default Values For Fan And Pump Applications
1: L5-04 Interval 1: L5-04 Interval o1-06 – 1: Selectable – 1: Selectable o1-07 – 102: Output Frequency – 102: Output Frequency o1-08 – 501: Feedback – 501: Feedback YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 128: Fan And Pump Application Preset Details
Same as b5-12 = 2. Detection remains active when PID is disabled by a digital input (H1-oo = 19). b5-19: PID Setpoint Value Used as the PID setpoint if parameter b5-18 = 1. Name Setting Range Default b5-19 PID Setpoint Value 0.00 to 100.00% 0.00% YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 129 The lower limit of the internal value is the higher of b5-34 and d2-02. Name Setting Range Default <1> b5-91 EZ Minimum Speed 0.0 to 400.0 Hz YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 130 When a momentary power loss occurs (DC bus voltage falls below the level set in L2-05), the drive can automatically return to the operation it was performing prior to the power loss based on certain conditions. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 131 0 to 10 Times 0 Times L5-04: Fault Reset Interval Time Determines the amount of time to wait between restart attempts when parameter L5-05 is set to 1. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 132 Enter the last three digits of the monitor parameter number to be displayed: Uo-oo. For example, set “403” to display monitor parameter U4-03. Name Setting Range Default o1-08 Second Line User Monitor Selection 101 to 799 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 133: Troubleshooting
This chapter can also serve as a reference guide for tuning the drive during a trial run. DRIVE ALARMS, FAULTS, AND ERRORS............134 FAULT DETECTION.....................135 ALARM DETECTION....................146 OPERATOR PROGRAMMING ERRORS.............149 AUTO-TUNING FAULT DETECTION..............150 COPY FUNCTION RELATED DISPLAYS............153 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 134: Drive Alarms, Faults, And Errors
Check the digital operator for information about possible faults if the drive or motor fails to operate. Refer to Using the Digital Operator on page If problems occur that are not covered in this manual, contact the nearest Yaskawa representative with the following information: • Drive model •...
Page 135: Fault Detection
• Separate all communication wiring from drive power lines. Install an EMC noise filter to the drive power supply input. CPF11 to CPF14 Control Circuit Error CPF16 to CPF19 A/D Conversion Error CPF02 An A/D conversion error or control circuit error occurred. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 136 • Turn off the power and check the connection between the control board and the drive. There is an error in EEPROM control circuit • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa representative for instructions on replacing the control board.
Page 137 • Perform Speed Search 1 or 2 (H1-oo = 61 or 62) via one of the external terminals. If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa Hardware problem representative for instructions on replacing the control board.
Page 138 Check the drive and motor capacities. less than 5% of the drive rated current If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa An output transistor is damaged representative for instructions on replacing the control board.
Page 139 Surrounding temperature is too high • Install a fan or air conditioner to cool the surrounding area. • Remove anything near the drive that might be producing excessive heat. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 140 Motor overheated by overexcitation operation • Reduce the excitation deceleration gain (n3-13). • Set L3-04 (Stall Prevention during Deceleration) to a value other than 4. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 141 • Set L3-04 to 1 to enable stall prevention during deceleration. Stall Prevention is enabled as the default setting. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 142 The resistance of the braking resistor is too low. Braking Resistor Overheat Braking resistor protection was triggered. Fault detection is enabled when L8-01 = 1 (disabled as a default). Cause Possible Solution YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 143 Time Data Error Cause Possible Solution An error has occurred in the Real-Clock Time Replace the digital operator. For instructions on replacing the digital operator, contact Yaskawa or your function of the digital operator nearest sales representative. Thermistor Disconnect <1>...
Page 144 4A0031, L2-02 was changed from its Correct the setting to L2-02 or install an optional Momentary Power Loss Ride-Thru unit. default value without installing a Momentary Power Loss Ride-Thru unit YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 145 The output current of the drive has been • The application may not be suited for the drive elevated for a set length of time. • The drive is undersized for the load YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 146: Alarm Detection
External fault at multi-function input terminal S5. External fault (input terminal S6) External fault at multi-function input terminal S6. External fault (input terminal S7) External fault at multi-function input terminal S7. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 147 • The motor overheat signal to analog input terminal A1, A2, or A3 exceeded the fault detection level. • Detection requires setting multi-function analog inputs H3-02, H3-10, or H3-06 to E. Cause Possible Solution YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 148 The Run command has been applied and Adjust b1-11 to the desired delay time. The drive sill start normally after the b1-11 timer expires. the b1-11 timer is active. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 149: Operator Programming Errors
Correct the setting for the carrier frequency. Sequence Timer Error oPE28 oPE28 One or more of the sequence timers is not set in the correct order. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 150: Auto-Tuning Fault Detection
Error Name End6 Leakage Inductance Alarm Cause Possible Solutions The calculated leakage inductance value is Double-check the data entered for the Auto-Tuning process. outside the allowable range. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 151 The load was too high during Rotational sure the load is lower than 30%. Auto-tuning. • If a mechanical brake is installed, make sure it is fully lifted during tuning. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 152 Attempted Auto-Tuning without motor Connect the motor and restart Auto-Tuning. connected to the drive. Replace the control board or the entire drive. For instructions on replacing the control board, contact Yaskawa Current detection signal error. or your nearest sales representative.
Page 153: Copy Function Related Displays
S4 Fault Reset Digital Input Resetting via Fault Reset Digital Input S4 terminal S4. S4 is set for “Fault Reset” as default SC Digital Input Common (H1-04 = 14). YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 154 If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 155: Periodic Inspection & Maintenance
This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives the proper care to maintain overall performance. INSPECTION......................156 PERIODIC MAINTENANCE.................159 DRIVE REPLACEMENT..................161 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 156: Inspection
Recommended Daily Inspection Table 6.1 outlines the recommended daily inspection for Yaskawa drives. Check the following items on a daily basis to avoid premature deterioration in performance or product failure. Copy this checklist and mark the “Checked” column after each inspection.
Page 157: Recommended Periodic Inspection
Cooling Fan Inspect for dust or other foreign material collected on the Remove foreign particles and dust with a vacuum Heatsink surface. cleaner to avoid touching parts. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 158 Digital Operator • Inspect for dust or other foreign material that may have collected on surrounding components. • Clean the digital operator. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 159: Periodic Maintenance
When the maintenance period reaches 100%, there is increased risk that the drive may malfunction. Yaskawa recommends checking the maintenance period regularly to ensure maximum performance life.
Page 160 If the Maintenance Monitor is not reset, the drive will not have the correct value of the performance life for the new component. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 161: Drive Replacement
Figure 6.2 Unscrew the Terminal Board and Remove the Bottom Cover Slide the terminal board as illustrated by the arrows to remove it from the drive along with the bottom cover. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 162 A1-03 to 5550. Reset the Maintenance Monitor function timers by setting parameters o4-01 through o4-12 to 0, and parameter o4-13 to 1. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 163: Peripheral Devices & Options
Peripheral Devices & Options This chapter explains option installation procedures for the drive. OPTION CARD INSTALLATION................164 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 164: Option Card Installation
L – Insertion point for CN5 connector E – Removable tabs for wire routing M – Option F – Included screws G – Ground wire Figure 7.1 Drive Components with Option YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 165: Communication Option Installation Example
Connecting Option and Ground Wire Insert the option (M) into the CN5-A connector (K) located on the drive and fasten it using one of the included screws (F). YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 166 Replacing the Drive Covers and Digital Operator Replace and secure the front covers of the drive (A, D) and replace the digital operator (B). YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 167 Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables are pinched between the front covers and the drive when replacing the covers. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 168 7.1 Option Card Installation This Page Intentionally Blank YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 169: Specifications
Appendix: A Specifications POWER RATINGS....................170 DRIVE SPECIFICATIONS..................179 DRIVE WATT LOSS DATA...................181 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 170: Power Ratings
<5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 171: Three-Phase 200 V Class Drive Models 2A0040 To 2A0211
<5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 172: Three-Phase 200 V Class Drive Models 2A0250 To 2A0415
<5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 173: Three-Phase 400 V Class Drive Models 4A0002 To 4A0031
<5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 174: Three-Phase 400 V Class Drive Models 4A0038 To 4A0165
<5> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 175: Three-Phase 400 V Class Drive Models 4A0208 To 4A1200
<6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. <7> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 176: Three-Phase 600 V Class Drive Models 5A0003 To 5A0032
<4> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 177: Three-Phase 600 V Class Drive Models 5A0041 To 5A0099
<4> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 178: Three-Phase 600 V Class Drive Models 5A0125 To 5A0242
<4> Carrier frequency default setting is Swing PWM 1 (C6-02 = 7). C6-02 settings 1, 7, 8, 9, and A do not require current derating. All other settings raise the carrier frequency and require current derating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 179: Drive Specifications
Undervoltage Protection 400 V class: Stops when DC bus voltage falls below approx. 380 V 600 V class: Stops when DC bus voltage falls below approx. 475 V YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 180 <10> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. This is applicable to models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 181: Drive Watt Loss Data
4A0031 4A0038 4A0044 4A0058 4A0072 4A0088 4A0103 1205 4A0139 1215 1749 4A0165 1557 2224 4A0208 1800 2408 4A0250 2379 3182 4A0296 2448 3353 4A0362 3168 1130 4298 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 182 5A0145 1860 2463 5A0192 2420 3189 5A0242 3100 1131 4231 <1> Value assumes the carrier frequency is 2 kHz (C6-02 = 1, 7, 8, 9, or A). YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 183: Parameter List
E: MOTOR PARAMETERS..................196 H PARAMETERS: MULTI-FUNCTION TERMINALS..........202 L: PROTECTION FUNCTION................211 N: SPECIAL ADJUSTMENT.................217 O: OPERATOR-RELATED SETTINGS..............218 B.10 S: SPECIAL APPLICATION..................221 B.11 T: MOTOR TUNING....................226 B.12 U: MONITORS......................227 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 184: A: Initialization Parameters
1: Save history of recently viewed parameters. Recently edited parameters will Range: 0, 1 be saved to A2-17 through A2-32 for quicker access. <1> Default setting value is dependent on the Initialization parameter A1-03. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 185: B: Application
Sets DC Injection Braking time at start. Disabled when set to 0.00 seconds. Default: 0.00 s b2-03 DC Injection Braking Time Min.: 0.00 – (18B) at Start Max.: 10.00 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 186: B3: Speed Search
0: Triggered when a Run command is issued (normal). Range: 0, 1 1: Triggered when an external baseblock is released. <1> Default setting is dependent on parameter o2-04, Drive Model Selection. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 187: B4: Timer Function
Sets the PID feedback loss detection level as a percentage of the maximum Default: 0% b5-13 PID Feedback Loss output frequency. Min.: 0 – (1B1) Detection Level Max.: 100 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 188 10: C (Degrees Celsius) 11: Mtr (Meters) 12: Ft (Feet) 13: LPM (Liters per minute) 14: CMM (Cubic meters per minute) 15: “Hg (Inches of Mercury) 25: None YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 189 The drive will go to sleep when the drive output frequency is at or below the Default: 5.0 s (B93) level set to b5-92 for the time set in this parameter. EZ Sleep Time Min.: 0.0 – Max.: 1000.0 <1> YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 190: B6: Dwell Function
Max.: 100 <1> Default setting is dependent on parameter o2-04, Drive Model Selection. <2> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 191: C: Tuning
S-Curve Characteristic at Min.: 0.00 – Time (20D) Decel Start Max.: 10.00 Default: 0.00 s C2-04 S-Curve Characteristic at Min.: 0.00 – (20E) Decel End Max.: 10.00 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 192: C3: Slip Compensation
<1> C6-05 Carrier Frequency Max Output – (227) Proportional Gain Frequency Min.: 0 Max.: 99 <1> Default setting value is dependent on parameter C6-02, Carrier Frequency Selection. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 193: D: References
Sets the frequency reference for the drive. Setting units are determined by Default: 0.00 Hz (291) parameter o1-03. Min.: 0.00 Frequency Reference 16 <1> Max.: 400.00 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 194: D2: Frequency Upper/Lower Limits
1: Use accel/decel time 4 (C1-07 and C1-08). Frequency Reference Bias Default: 0 (2AB) – Accel/Decel (Up/Down 2) Range: 0, 1 Note: The functionality of setting 1 is only accessible via MEMOBUS/Modbus communication. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 195: D6: Field Weakening And Field Forcing
The Field Weakening command is valid only at frequencies above this setting Min.: 0.0 – (2A1) Limit and only when the output frequency matches the frequency reference (speed Max.: 400.0 agree). YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 196: E: Motor Parameters
<3> When Auto-Tuning is performed, E1-13 and E1-05 will be set to the same value. <4> Parameter ignored when E1-11 (Motor 1 Mid Output Frequency 2) and E1-12 (Motor 1 Mid Output Frequency Voltage 2) are set to 0.0. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 197: E2: Motor 1 Parameters
Min.: -999.9 – Max.: 999.9 F4-07 0: 0 to 10 V Default: 0 Terminal V1 Signal Level – (397) 1: -10 to 10 V Range: 0, 1 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 198: F6, F7: Communication Option Card
Range: 0 to 3 3: Alarm only Sets the number of option communication errors (bUS). Default: 2 F6-26 MECHATROLINK bUS Min.: 2 — (3CA) Errors Detected Max.: 10 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 199 Interval Max.: 10 Saves and monitors settings 0 to 63 of F6-50 (DeviceNet MAC Address). Default: 63 F6-63 DeviceNet Network MAC Min.: 0 – (3DE) Max.: 63 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 200 Sets the scaling factor for the voltage monitor in EtherNet/IP Class ID 2AH Default: 0 F7-21 EtherNet/IP Voltage Scaling Object. Min.: -15 – (3F9) Factor Max.: 15 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 201 <1> Parameter setting value is not reset to the default value when the drive is initialized. <2> Cycle power for setting changes to take effect. <3> If F7-13 is set to 0, all IP addresses (F7-01 to F7-04) must be unique. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 202: H Parameters: Multi-Function Terminals
Used to switch between accel/decel time 1 (set in C1-01, C1-02) and accel/decel time 2 (set Accel/decel time selection 1 – in C1-03, C1-04). Baseblock command (N.O.) Closed: No drive output – YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 203 Closed: Inverts the PID input signal. – Open: Stop Forward run command Closed: Forward run – (2-Wire sequence) Note: Cannot be set together with settings 42 or 43. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 204 Emergency Override Forward Run Closed: Run the drive forward using the speed set in S6-02. – Emergency Override Reverse Run Closed: Run the drive in reverse using the speed set in S6-02. – YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 205: H2: Multi-Function Digital Outputs
Open: Overtorque or undertorque has been detected. – During reverse Closed: Drive is running in the reverse direction. – During baseblock (N.C.) Open: Drive has entered the baseblock state (no output voltage). – YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 206: H3: Multi-Function Analog Inputs
Sets the level of the input value selected in H3-02 when 0 V is input at terminal Default: 0.0% (412) Terminal A1 Bias Setting Min.: -999.9 Max.: 999.9 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 207 10 V = E1-04 (maximum output frequency) – Output voltage bias 10 V = E1-05 (motor rated voltage) – Accel/decel time gain 10 V = 100% – YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 208: H4: Analog Outputs
0: 0 to 10 V H4-08 Default: 0 Output Terminal AM Signal 1: -10 to 10 V (424) Range: 0 to 2 Level Selection 2: 4 to 20 mA YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 209: H5: Memobus/Modbus Serial Communication
H6-04 Sets the level of the value selected in H6-01 when 0 Hz is input. Default: 0.0% (42F) Pulse Train Input Bias Min.: -100.0 – Max.: 100.0 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 210 Sets the minimum frequency for the pulse train input to be detected. Enabled Default: 0.5 Hz H6-08 Pulse Train Input Minimum when H6-01 = 0, 1, or 2. Min.: 0.1 – (43F) Frequency Max.: 1000.0 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 211: L: Protection Function
Sets the time for the output voltage to return to the preset V/f pattern during <1> Momentary Power Loss Default: L2-04 Speed Search. Voltage Recovery Ramp – Min.: 0.0 s (488) Time Max.: 5.0 s YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 212: L3: Stall Prevention
4: Overexcitation Deceleration. Decelerates while increasing the motor flux. 5: Overexcitation Deceleration 2. Adjust the deceleration rate according to the DC bus voltage. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 213: L4: Speed Detection
L4-03 sets the frequency detection level for digital output functions Default: 0.0 Hz L4-03 Speed Agreement Detection H2-oo = 13, 14, 15, 16. Min.: -400.0 – (49B) Level (+/-) Max.: 400.0 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 214: L5: Fault Restart
Sets the time an overtorque or undertorque condition must exist to trigger Default: 10.0 s L6-03 Time 1 torque detection 1. Min.: 0.0 – (4A3) Max.: 10.0 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 215: L8: Drive Protection
1: oL2 level is reduced linearly below 6 Hz. It is halved at 0 Hz. Range: 0, 1 L8-18 Software Current Limit 0: Disabled Default: 0 – (4BE) Selection 1: Enabled Range: 0, 1 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 216 <3> Default setting is determined by the drive model: Setting 2: Model code CIMR-Po2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242 Setting 0: Model code CIMR-Po2A0250 to 2A0415 and 4A0208 to 4A0675 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 217: N: Special Adjustment
1: Enabled only when rotating forward – (57B) Selection Range: 0 to 2 2: Enabled only when in reverse <1> Default setting is dependent on parameter L8-38, Frequency Reduction Selection. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 218: O: Operator-Related Settings
Sets the second character of the customer-specified unit display when o1-03 o1-14 Default: 41 Frequency Related Monitor is set to 3 and o1-09 is set to 24. – (3106) Range: 30 to 7A Custom Units 2 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 219: O2: Digital Operator Keypad Functions
Cumulative Operation Time 0: Logs power-on time Default: 0 – (50C) Selection 1: Logs operation time when the drive output is active (output operation time). Range: 0, 1 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 220 1: Set Range: 0 to 2 2: Reset Sets the time display format. o4-20 Default: 0 Time Display Format 0: 12-hour – (81F) Range: 0, 1 1: 24-hour YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 221: S: Special Application
Sequence Timer 1 Reference 2: Operator (d1-03) Default: 0 – (320A) Source 3: Operator (d1-04) Range: 0 to 7 4: Terminals 5: Serial communication 6: Option card 7: Pulse input YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 222 Sets the start time for timer 4. The value must be set less than or equal to S2-17. Default: 00:00 S2-16 Sequence Timer 4 Start Min.: 00:00 – (3215) Time <1> Max.: 24:00 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 223: S3: Secondary Pi (Pi2) Control
0: No decimal places Default: 2 (321C) Secondary PI Display Digits 1: One decimal place – Range: 0 to 3 2: Two decimal places 3: Three decimal places YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 224 Detection Selection 0: Secondary PI enabled Range: 0, 1 1: Always <1> Unit is determined by S3-04. <2> Upper limit is S3-02, decimal placeholder is determined by S3-03. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 225: S6: P1000 Protection
S6-07 Output Phase Loss Level for Reduces the output phase loss level when Dynamic Noise Control is active. Min.: 10.0 – (323C) Dynamic Noise Control Max.: 100.0 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 226: T: Motor Tuning
<2> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives. <3> Default setting value differs depending on the motor code value and motor parameter settings. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 227: U: Monitors
No signal output Digital Output Output Terminal Status – (4A) (terminal M3-M4) available Multi-Function Digital Output (terminal MD-ME-MF) Not Used Fault Relay (terminal MA-MC closed MA-MC open) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 228 11 kW. <2> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 229: U2: Fault Trace
11 kW. <2> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 230: U3: Fault History
Date Month and Day at 7th No signal output Displays the date and day when the seventh most recent fault occurred. – (301E) Most Recent Fault available YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 231: U4: Maintenance Monitors
U4-10 and U4-11. available Example: 12345678.9 kWh is displayed as: U4-11 No signal output kWh, Upper 5 Digits 1 MWh U4-10: 678.9 kWh (5D) available U4-11: 12345 MWh YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 232 (1046) Monitor available <1> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 233: U5: Pid Monitors
(51) (Iq) secondary current is 100%. rated current Note: Fault histories are not kept when CPF00, CPF01, CPF06, CPF24, oFA00, oFb00, oFC00, Uv1, Uv2, or Uv3 occur. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 234 B.12 U: Monitors This Page Intentionally Blank YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 235: Standards Compliance
Appendix: C Standards Compliance This appendix explains the guidelines and criteria for maintaining CE and UL standards. C.1 EUROPEAN STANDARDS...................236 C.2 UL AND CSA STANDARDS.................244 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 236: European Standards
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
Page 237 <1> FWP-60B 5A0006 <1> FWP-60B 5A0009 <1> FWP-70B 5A0011 <1> FWP-100B 5A0017 <1> FWP-100B 5A0022 <1> FWP-125A 5A0027 <1> FWP-125A 5A0032 <1> FWP-175A 5A0041 <1> FWP-175A 5A0052 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 238: Emc Guidelines Compliance
Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure.
Page 239 B – Metal panel Figure C.3 Ground Area Refer to DC Link Chokes for IEC/EN 61000-3-2 Connect a DC link choke to minimize harmonic distortion. Compliance on page 242 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 240 F – Motor cable (braided shield cable, max. 10 m) Figure C.4 EMC Filter and Drive Installation for CE Compliance (Three-Phase 200 V / 400 V Class) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 241 9.3 × 4.7 4A0362 4A0414 FS5972-600-99 24.3 10.2 × 5.3 × 15.2 9.3 × 4.7 4A0515 4A0675 FS5972-800-99 69.4 11.8 × 6.3 × 28.2 10.8 × 8.3 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 242 DC Link Chokes for IEC/EN 61000-3-2 Compliance Table C.3 DC Link Chokes for Harmonic Reduction DC Link Chokes Drive Model Model Rating 200 V Three-Phase Units 2A0004 5.4 A UZDA-B 8 mH 2A0006 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 243 Model Rating 400 V Three-Phase Units 4A0002 3.2 A UZDA-B 28 mH 4A0004 Note: DC link chokes are not required for other models to comply with EMC. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 244: Ul And Csa Standards
2A0110 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242. Use only the tools recommended by the terminal manufacturer for crimping. Yaskawa recommends crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap.
Page 245 350 × 2P 180-L12 100-066-688 YF-1 TD-327, 2A0415 TP-200 YET-300-1 TD-314 400 × 2P 200-L12 100-051-564 500 × 2P TD-328, 325-12 TP-325 100-051-277 TD-315 600 × 2P YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 246 TP-038 100-051-556 TD-212 1 × 2P TD-227, 3/0 × 2P 80-L10 TP-080 100-051-557 TD-214 YF-1 4A0208 YET-150-1 TD-228, R100-10 TP-100 100-051-269 TD-214 TD-229, R150-10 TP-150 100-051-272 TD-215 YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 247 3/0 × 8P 80-L12 TP-080 100-051-558 TD-312 TD-324, YF-1 4/0 × 8P 100-L12 TP-100 100-051-560 4A0930 TD-312 YET-300-1 250 × 8P TD-325, 150-L12 TP-150 100-051-562 TD-313 300 × 8P YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 248 75 °C 600 Vac UL-approved vinyl-sheathed insulation. Input Fuse Installation Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C. Semiconductor protective type fuses are preferred. Alternate branch circuit protection devices are also listed in Table C.5.
Page 249 <4> When using semiconductor fuses, Bussman FWH and FWP are required for UL compliance. Select FWH for 200 V Class and 400 V Class models and FWP fuses for 600 V models. <5> Class L fuse is also approved for this rating. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 250: Csa Standards Compliance
If Auto-Tuning has been performed successfully, the motor data entered to T1-04 is automatically written to parameter E2-01. If Auto-Tuning has not been performed, manually enter the correct motor rated current to parameter E2-01. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 251 Hot start (characteristics when an overload occurs during continuous operation at 100%) Motor current (%) E2-01 = 100% motor current Figure C.8 Motor Overload Protection Time YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 252: Precautionary Notes On External Heatsink (Ip00/Open Type Enclosure)
Model 4A1200 is UL compliant when the air entering the drive-installed panel or cabinet is 45 °C or cooler. For more information, contact your nearest Yaskawa representative or our sales office. YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 253 A – Drive (outside panel) D – Installation screws B – Opening to capacitors E – Capacitor cover C – Drive (inside panel) Figure C.10 Capacitor Cover (Models 4A0930, 4A1200) YASKAWA ELECTRIC TOEP YAIP1U 01B YASKAWA AC Drive - P1000 Quick Start Guide...
Page 254 Revision History The revision dates and the numbers of the revised manuals appear on the bottom of the back cover. Revision Date of Publication Section Revised Content Number Addition: Larger drive capacities added along with corresponding January 2014 data. Three-Phase 400V: 4A0930 and 4A1200 August 2012 Appendix B Revision: Parameter descriptions corrected.
Page 256 Industrial Fan and Pump Drive Quick Start Guide YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp...

YASKAWA P1000 Quick Start Manual

Preface & General Safety

1 Receiving

2 Mechanical Installation

3 Electrical Installation

4 Start-Up Programming & Operation

5 Troubleshooting

6 Periodic Inspection & Maintenance

7 Peripheral Devices & Options

Specifications

Parameter List

Standards Compliance

Quick Links

Troubleshooting

Need help?

Questions and answers

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Summary of Contents for YASKAWA P1000

Table of Contents