YASKAWA PG-B3 Installation Manual
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YASKAWA PG-B3 Installation Manual

YASKAWA PG-B3 Installation Manual

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YASKAWA AC Drive Option
Complementary Type PG
Installation Manual
Type: PG-B3
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
安川インバータ オプション
コンプリメンタリタイプ
取扱説明書
形  式
PG-B3
製品を安全にお使いいただくために，この取扱説明書を必ずお読みください。
また，本書をお手元に保管していただくとともに，最終的に本製品をご使用になる
ユーザー様のお手元に確実に届けられるよう，お取り計らい願います。
MANUAL NO. TOBP C730600 75B
PG

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  • Page 1 YASKAWA AC Drive Option Complementary Type PG Installation Manual Type: PG-B3 To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual. 安川インバータ オプション コンプリメンタリタイプ 取扱説明書 形  式...
  • Page 2 Yaskawa. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice.

  • Page 3: Table Of Contents

    9 SPECIFICATIONS ....... 44 YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...

  • Page 4: Preface And Safety

    Any warnings provided by YASKAWA must be promptly provided to the end user. YASKAWA offers an express warranty only as to the quality of its products in conforming to standards and specifications published in the manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
  • Page 5 V/f w/PG: V/f Control with PG CLV: Closed Loop Vector Control AOLV: Advanced Open Loop Vector Control ◆ Registered Trademarks Trademarks are the property of their respective owners. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 6 Indicates a hazardous situation, which, if not avoided, could cause death or serious injury. CAUTION Indicates a hazardous situation, which, if not avoided, could cause minor or moderate injury. NOTICE Indicates an equipment damage message. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 7 • Contact a Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cove to order new copies of the manual.

  • Page 8: Product Overview

    Product Overview About This Product The PG-B3 Option allows the user to connect an incremental encoder with complementary output (PG) for motor speed feedback to the drive to increase the control accuracy and performance in V/f w/PG, CLV, and AOLV control methods.

  • Page 9: Receiving

    2. Confirm that the model number on the option nameplate and the model listed in the purchase order are the same. Refer to Figure 1 on page for details. Contact the distributor where the option was purchased or the Yaskawa sales office immediately about any problems with the option. Option Package Contents Description: Option...

  • Page 10: Option Components

    Figure 1 PG-B3 Option Components Terminal Blocks TB1 and TB2 Refer to Table 9 on page for details on TB1 and TB2 terminal functions and signal levels. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...

  • Page 11: Installation Procedure

    Do not remove covers or touch circuit boards while the drive is energized. Failure to comply could cause death or serious injury. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 12 Failure to comply could prevent proper operation and damage equipment. Confirm that all connections are correct after installing the option and connecting peripheral devices. Failure to comply could damage the option. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 13 Drive Series Page Wiring Options on a Drive A1000 Procedure A L1000A Procedure A U1000 Procedure A U1000L Procedure A GA700 Procedure B CR700 Procedure B CH700 Procedure B YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 14 E – Digital operator K – Connector CN5-B F – Terminal cover L – Connector CN5-C G – Removable tabs for wire routing Figure 2 Drive Components with Option YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 15 NOTICE: Observe proper electrostatic discharge (ESD) procedures when handling the option, drive, and circuit boards. Failure to comply could cause ESD damage to circuitry. Figure 3 Figure 3 Remove the Front Cover, Terminal Cover, and Digital Operator YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 16 Use the CN5-C connector (L) when connecting only one option to the drive; use both CN5-B (K) and CN5-C when connecting two options. Figure 4 Figure 4 Insert the Option Card YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 17 Refer to Option Package Contents on page 9 more information. 2. The drive has only two ground terminal screw holes (I). Two ground wires should share the same ground terminal when connecting three options. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 18 Wire crimping ferrule terminals with fingers, keeping the ends from fraying. or not soldered ends about 5.5 mm (7/32”) When not using crimped insulated sleeves Figure 7 Connect Cable Wiring YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 19 Single-Pulse (A) V/f w/PG Two-Pulse (AB Quadrature) None Required None Required None Required None Required V/f w/PG Two-Pulse with Z Marker None Required None Required None Required None Required YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 20 <1> <1> The drive will not meet Enclosed wall-mounted type (UL Type 1) requirements if wiring is exposed outside the enclosure. Figure 8 Wire Routing Examples YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 21 NOTICE: Do not pinch cables between the front covers and the drive. Failure to comply could cause erroneous operation. Figure 9 Figure 9 Replace the Front Covers and Digital Operator Connect the PG encoder outputs to the option. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 22 Figure 11 Switch A Channel and B Channel Wires Note: Setting A1-03 = 1110, 2220, or 3330 will reset F1-05/F1-32 to factory default. Re-set the parameter to switch direction again. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 23 (Not available for PG option installation.) C – Included screws H – Connector CN5-B D – Drive front cover I – Connector CN5-C E – Keypad Figure 12 Drive Components with Option YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 24 Holder Keypad connector A1000 Figure 13 Remove the Front Cover Including Keypad YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 25 NOTICE: Do not remove the LED Status Ring board cable connector. Failure to comply could cause erroneous operation and damage the drive. Figure 14 Temporary placement holes A1000 Drive front view Figure 14 Remove the LED Status Ring Board YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 26 Figure 16 Shield Insulation PG at motor PG option terminal Ground Terminal Shield sheath FE/SD (Insulate with electrical tape or heat-shrink tubing) Figure 16 Prepare Ends of Shielded Cable YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 27 Single-Pulse (A) V/f w/PG Two-Pulse (AB Quadrature) None Required None Required None Required None Required V/f w/PG Two-Pulse with Z Marker None Required None Required None Required None Required YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 28 At that time, insert the keypad connector tab into the drive. Keypad connector A1000 Figure 18 Replace the LED Status Ring Board, Front Cover, and Keypad YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 29 Use the open space provided inside the LED Status Ring board to route option wiring. Connect the PG encoder outputs to the option. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 30 Figure 20 Switch A Channel and B Channel Wires Note: Setting A1-03 to 1110, 2220, or 3330 will reset F1-05/F1-32 to factory default. Re-set the parameter to switch direction again. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 31 Fasten the option FE terminal in the ground plate using one of the included screws for GA700, CR700, and CH700 installation. <3> Yaskawa recommends using shielded lines or shielded twisted-pair lines. Figure 21 PG-B3 Option and Encoder Connection Diagram YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 32 0.34 (22 AWG) AI 0.34 - 6TQ 10.5 (13/32) 0.8 (1/32) 2 (5/64) 6 mm 0.5 (20 AWG) AI 0.5 - 6WH 14 (9/16) 1.1 (3/64) 2.5 (3/32) YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 33 Table 8 PG Encoder Cable Types Length Type Length Type 10 m (32 ft.) W5010 50 m (164 ft.) W5050 30 m (98 ft.) W5030 100 m (328 ft.) W5100 YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 34 Monitor signal common • Max current: 30 mA <1> A separate UL-listed class 2 power supply is necessary when the PG requires more than 200 mA to operate. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...

  • Page 35: Related Parameters

    3: Alarm only (383) at Overspeed Range: 0 to 3 NOTICE: Use setting 3 under special circumstances AOLV only. Failure to comply could damage the motor and connected machinery. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 36 Revolution revolution. Max: 60000 <2> <7> F1-32 0: Pulse A leads V/f w/ PG Default: 0 (3B1) PG 2 Rotation 1: Pulse B leads Range: 0, 1 <7> YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 37 <6> A second PG encoder (PG 2) may not be possible depending on the drive series. Refer to the drive Technical Manual for the drive in your application. <7> Available only when using connector CN5-B. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...

  • Page 38: Troubleshooting

    Cycle power. Replace the PG option card or the PG encoder if the problem The PG encoder is not wired continues after cycling power. properly or is disconnected. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 39 Possible Solution Option at drive port CN5-C was De-energize the drive and plug the option into the drive according to Installation changed during run. Procedure on Page 11. YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 40 PG option, but no PG • Connect a PG option. option is installed (A1-02 = 1, 3, • Correct the value set to A1-02. or 7). YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 41 PG B3 12 V PG Encoder 330 Ω A+,B+,Z+ 470 Ω A,B,Z A ,B ,Z 330 Ω AO,BO,ZO Monitor Signals Figure 24 Open-Collector Outputs for the Interface Circuit YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...

  • Page 42: European Standards

    Keep wiring as short as possible and ground the largest possible surface area of the shield to the metal panel according to Figure YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 43 Three- phase CN5-B, power CN5-C supply Cable clamp I/O option I/O device CN5-A, CN5-B, CN5-C Cable clamp Communication Master option CN5-A Figure 27 Option Installation for CE Compliance YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...

  • Page 44: Specifications

    • Radioactive materials or flammable materials, including wood Area of Use • Harmful gas or fluids • Salt • Direct sunlight • Falling foreign objects Altitude 1000 m (3280 ft.) or lower YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 45 September 2017 Back cover Revision: Address Addition: Applicable drive series Revision: Reviewed and corrected entire documentation. February 2017 <1> Back cover Revision: Address − − April 2016 First edition YASKAWA ELECTRIC TOBP C730600 75B YASKAWA AC Drive Option PG-B3 Installation Manual...
  • Page 46 Phone: +81-3-5402-4502 Fax: +81-3-5402-4580 http://www.yaskawa.co.jp YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: +1-800-YASKAWA (927-5292) or +1-847-887-7000 Fax: +1-847-887-7310 http://www.yaskawa.com YASKAWA ELÉTRICO DO BRASIL LTDA. 777, Avenida Piraporinha, Diadema, São Paulo, 09950-000, Brasil Phone: +55-11-3585-1100 Fax: +55-11-3585-1187 http://www.yaskawa.com.br...

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