YASKAWA P1000 Safety Precautions
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YASKAWA P1000 Safety Precautions

Industrial fan and pump drive
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YASKAWA AC Drive P1000
Industrial Fan and Pump Drive
Safety Precautions
Type: CIMR-PU
Models: 200 V Class: 3/4 to 175 HP ND
400 V Class: 3/4 to 1000 HP ND
600 V Class: 1 to 250 HP ND
To properly use the product, read these precautions and refer to the
CD-ROM packaged with the product. Ensure the end user receives
these precautions and the CD-ROM No. TOECC71061615.
MANUAL NO. TOEP YAIP1U 03B

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  • Page 1 YASKAWA AC Drive P1000 Industrial Fan and Pump Drive Safety Precautions Type: CIMR-PU Models: 200 V Class: 3/4 to 175 HP ND 400 V Class: 3/4 to 1000 HP ND 600 V Class: 1 to 250 HP ND To properly use the product, read these precautions and refer to the CD-ROM packaged with the product.
  • Page 2 Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

  • Page 3: Table Of Contents

    P1000 Safety Precautions This document provides essential safety information for the P1000 series AC drive. Refer to the P1000 Quick Start Procedure TM.P1000.01 packaged with the drive to configure the drive for basic operation. Refer to the CD-ROM packaged with the product for complete product instructions necessary for proper installation, set-up, troubleshooting and maintenance.
  • Page 4 Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.

  • Page 5: General Safety

    • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
  • Page 6 Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 7 Failure to comply may cause damage to the electrical components in the drive. Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after the product is packed. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 8 Transporting the Drive Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate NOTICE: ester, and other such harmful chemicals. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...

  • Page 9: Mechanical Installation Safety

    Failure to comply could lead to motor winding failure. Never lift the drive up while the cover is removed. This can damage the terminal board and other components. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 10 Place a temporary cover over the top of the drive during installation. Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 11 90 degrees. Figure i.2 Adjusting Angle of Eye Bolts Models 4A0930 and 4A1200 When suspending models 4A0930 or 4A1200 with wires, follow the procedure described below. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 12 Lower the drive when ready to install in the enclosure panel. Stop lowering the drive when it is near the floor then begin lowering the drive again very slowly until the drive is placed correctly. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 13 Installation Method Selection, to 1 (Side-by-Side Mounting). When mounting drives with the minimum clearance of 2 mm according to Figure i.7, set parameter L8-35 to 1 while considering derating. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 14 Drive Dimensions NOTICE Refer to the P1000 Technical Manual SIEPYAIP1U01 for IP20/NEMA Type 1, IP00/Open Chassis and Flange Type Enclosure (NEMA 12 Backside) drive dimensions. The 1000 Series CD-ROM No. TOECC71061615, packaged with the drive contains the P1000 Technical Manual No.

  • Page 15: Electrical Installation Safety

    Electrical Installation Safety NOTICE Refer to the P1000 Technical Manual SIEPYAIP1U01 on the CD-ROM packaged with the product for more information regarding the Electrical Installation and for complete product instructions necessary for proper installation, set-up, troubleshooting and maintenance. CD-ROM part number TOECC71061615.
  • Page 16 Failure to comply could result in damage to the drive and will void warranty. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 17 Install a fuse and a GFCI in models 4A0930 and 4A1200. Failure to comply may result in serious damage to the facilities if the drive is defective. Refer to Wiring Fuses for Models 4A0930 and 4A1200 on page 22 for details. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 18 Correctly set Sink/Source jumper S3 for internal power supply. Failure to comply may result in damage to the drive. NOTICE: Note: The minimum load for the relay outputs M1-M2, M3-M4, MA-MB-MC, and MD-ME-MF is 10 mA. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 19 Figure i.9 Drive Standard Connection Diagram (example: model 2A0040) <1> Remove the jumper when installing a DC link choke. Models 2A0110 to 2A0415 and 4A0058 to 4A1200 come with a built-in DC link choke. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 20 <11> Use jumper S5 to select between voltage or current output signals at terminals AM and FM. Set parameters H4-07 and H4-08 accordingly. <12> Self-cooling motors do not require the same wiring necessary for motors with cooling fans. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 21 NOTICE Refer to the P1000 Technical Manual SIEPYAIP1U01 on the CD-ROM packaged with the product for complete product instructions necessary for proper installation, set-up, troubleshooting and maintenance. CD part number TOECC71061615.
  • Page 22 NOTICE: to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified. Install a fuse on the input side to protect drive wiring and prevent other secondary damage. Wire the fuse so that leakage current in the upper controller power supply will trigger the fuse and shut off the power supply.
  • Page 23 Refer to Closed-Loop Crimp Terminal Size on page for closed-loop crimp terminal recommendations. The wire gauges listed in the following tables are Yaskawa recommendations. Refer to local codes for proper wire gauge selections. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 24 ⊖, ⊕1, ⊕2 – 4 to 3 2A0069 2.7 to 3.0 B1, B2 – 8 to 6 (23.9 to 26.6) 5.4 to 6.0 6 to 4 (47.8 to 53.1) YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 25 (283 to 354) ⊖, ⊕1 – 250 to 600 2A0360 18 to 23 ⊕3 – 3/0 to 600 (159 to 204) 32 to 40 1 to 350 (283 to 354) YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 26 ⊖, ⊕1, ⊕2 – 10 to 6 4A0031 2.7 to 3.0 B1, B2 – 10 to 8 (23.9 to 26.6) 5.4 to 6.0 <2> 10 to 8 (47.8 to 53.1) YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 27 2 to 300 U/T1, V/T2, W/T3 2 to 300 18 to 23 ⊖, ⊕1 – 1 to 250 4A0208 (159 to 204) ⊕3 – 3 to 3/0 4 to 300 YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 28 When connecting peripheral devices or options to terminals ⊖, ⊕1, ⊕3, B1, and B2, refer to the instruction manual for each device. For Note: more information, contact Yaskawa or your nearest sales representative. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 29 10 to 3 U/T1, V/T2, W/T3 10 to 3 9.0 to 11 ⊖, ⊕1 – 6 to 1 5A0052 (79.7 to 97.4) B1, B2 – 8 to 3 YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 30 When connecting peripheral devices or options to terminals ⊖, ⊕1, ⊕3, B1, and B2 , refer to the instruction manual for each device. For Note: more information, contact Yaskawa or your nearest sales representative. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 31 2A0110 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242. Use only the tools recommended by the terminal manufacturer for crimping. Yaskawa recommends crimp terminals made by JST and Tokyo DIP (or equivalent) for the insulation cap.
  • Page 32 TP-008 100-054-032 4A0038 YA-4 R14-5 AD-902 TP-014 100-054-034 R14-6 AD-952 TP-014 100-051-261 4A0044 YA-5 R22-6 AD-953 TP-022 100-051-262 R14-8 AD-952 TP-014 100-054-035 4A0058 YA-5 R22-8 AD-953 TP-022 100-051-263 YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 33 TP-150 100-051-562 TD-313 300 × 2P YF-1 4A0296 YET-300-1 – 350 × 2P 180-L12 100-066-688 TD-327, – 180-12 TP-200 100-066-689 TD-314 R200-12 100-051-275 TD-328, 325-12 TP-325 100-051-277 TD-315 YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 34 Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable temperature of 75 °C 600 Vac UL-approved vinyl-sheathed insulation. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 35 Sudden Movement Hazard. Confirm the drive I/O signals and external sequence before starting test run. Setting parameter WARNING! A1-06 may change the I/O terminal function automatically from the factory setting. Failure to comply may result in death or serious injury. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 36 Do not jumper or short terminals SP and SN. Failure to NOTICE: Digital input power supply 0 V comply will damage the drive. 24 V transducer power supply 0 V YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 37 A – External power, 48 V max. C – Coil B – Suppression diode D – 50 mA or less Figure i.13 Connecting a Suppression Diode YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 38 Prepare the ends of the control circuit wiring as shown in Figure i. Refer to Wire Gauges on page Connect control wires as shown in Figure i.14 Figure i.15. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 39 The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when NOTICE: using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 40 S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP MA MB MC Selection A1 A2 A3 Figure i.17 Locations of Jumpers and Switches on the Terminal Board YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 41 If terminals A1 and A2 are both set for frequency bias (H3-02 = 0 and H3-10 = 0), both input values will be combined to create the frequency reference. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 42 P1000 Drive PTC external circuit (customer supplied) V+ Power supply +10.5 Vdc, 12 kOhm max. 20 mA resistor A3 (0-10 V) thermistor Figure i.20 Connection of a Motor PTC YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 43 Refer to Switches and Jumpers on the Terminal Board on page 40 to locate switch S2. Table i.18 MEMOBUS/Modbus Switch Settings S2 Position Description Internal termination resistor ON Internal termination resistor OFF (default setting) YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...

  • Page 44: Keypad Operation

    LOCAL mode (operation from keypad). RUN Light Lit while the drive is operating the motor. LO/RE Light Lit while the operator is selected to run the drive (LOCAL mode). YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 45 <2> The LO/RE key can only switch between LOCAL and REMOTE when the drive is stopped. To disable the LO/RE key to prohibit switching between LOCAL and REMOTE, set parameter o2-01 to 0. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 46 <5> The Frequency Reference appears after the initial display that shows the product name. <6> The information that appears on the display will vary depending on the drive. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...

  • Page 47: Start Up

    • Make sure no screws, loose wire ends or tools are left in the drive. • After turning the power on, the drive mode display should appear and no fault or alarm should be displayed. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 48 When Auto-Tuning cannot be performed, set up the maximum frequency and voltage in the E1-oo parameters and enter the motor data manually into the E2-oo parameters. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 49 The function of each digital output can be assigned in the H2-oo parameters. The setting value of these parameters consist of 3 digits, where the middle and right digit set the function and the left digit sets the output characteristics (0: Output as selected; 1: Inverse output). YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 50 3. Run the motor with load and confirm that there are no vibrations, hunting, or motor stalling. After taking the steps listed above, the drive should be ready to run the application and perform the basic functions. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...

  • Page 51: Parameter Table

    E1-13 Base Voltage C2-04 S-curve at deceleration end. at Decel End Sets the motor nameplate full load current E2-01 Motor Rated Current in amps. Automatically set during Auto-Tuning. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 52 0: 0.1 V units H5-10 MEMOBUS/Modbus Adds an offset when the analog signal to 1: 1 V units H3-16 Terminal A1 Offset Register 0025H terminal A1 is at 0 V. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 53 Estimation Speed Search) Number of Auto attempt to restart after the following faults L5-01 Restart Attempts occur: GF, LF, oC, ov, PF, rH, rr, oL1, oL2, oL3, oL4, STo, Uv1. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...

  • Page 54: Troubleshooting

    Troubleshooting Troubleshooting NOTICE Refer to the P1000 Technical Manual SIEPYAIP1U01 on the CD-ROM packaged with the product for information on Troubleshooting and complete product instructions necessary for proper installation, set-up, troubleshooting and maintenance. CD part number TOECC71061615. WARNING Electrical Shock Hazard Do not connect or disconnect wiring while the power is on.
  • Page 55 Output Phase Loss • Correct the wiring. • Check the resistance between motor lines. The motor winding is damaged • Replace the motor if the winding is damaged. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 56 The braking torque was too high, causing regenerative Excessive braking load energy to charge the DC bus. Reduce the braking torque, use a dynamic braking option, or lengthen decel time. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 57 • Replace either the control board or the entire drive if U4-06 exceeds 90%. For instructions on replacing the control board, contact Yaskawa or a Yaskawa representative. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 58 The upper and lower limits between C6-02 and C6-05 are contradictory. • S2-01 > S2-02 • S2-06 > S2-07 oPE28 Correct the parameter settings. • S2-11 > S2-12 • S2-16 > S2-17 YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 59 • If a mechanical brake is installed, make sure it is fully lifted during tuning. • Increase the acceleration time (C1-01). Motor Speed Fault Er-11 Torque reference is too high. • Disconnect the machine from the motor if possible. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 60 Note: If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...

  • Page 61: Ul And Csa Standards

    If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the peripheral devices. NOTICE: Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
  • Page 62 Not Applicable 4A1200 900 - 1000 1158 FWH-1600A (1600) 600 V Class 5A0003 6.25 FWP-50B (50) 5A0004 FWP-50B (50) 5A0006 FWP-60B (60) 5A0009 FWP-60B (60) 5A0011 FWP-70B (70) YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 63 (200 V Class), 480 Vac maximum (400 V Class), and 600 Vac maximum (600 V Class) when protected by Factory recommended branch circuit protection as specified in this document. CSA Standards Compliance Figure i.26 CSA Mark YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 64 The drive electronic thermal overload function causes an oL1 fault, which shuts off the output of the drive and prevents additional overheating of the motor. The motor temperature is continually calculated while the drive is powered up. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 65 NOTICE Refer to the P1000 Technical Manual SIEPYAIP1U01 on the CD-ROM packaged with the product for more information regarding Precautionary Notes on External Heatsink and complete product instructions necessary for proper installation, set-up, troubleshooting and maintenance. CD part number TOECC71061615.

  • Page 66: European Standards

    Factory Recommended Branch Circuit Protection NOTICE Refer to the P1000 Technical Manual SIEPYAIP1U01 on the CD-ROM No. TOECC71061615 packaged with the product; Chapter- Standards Compliance, Section-European Standards , for more information on Factory Recommended Branch Circuit Protection for CE Compliance.
  • Page 67 Increasing the carrier frequency above 2 kHz will reduce the ND rated output current of the drive. NOTICE Refer to the P1000 Technical Manual – Drive Derating Data section to assist in model selection and adjustment when the application requires changing the drive carrier frequency from factory defaults.
  • Page 68 Dimensions, Weight, Heat Loss NOTICE Refer to the Mechanical Installation Chapter and the Specifications Chapter of the P1000 Technical Manual SIEPYAIP1U01 which can be found on the CD-ROM packaged with the product. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 69 Undervoltage Protection 400 V class: Stops when DC bus voltage falls below approx. 380 V 600 V class: Stops when DC bus voltage falls below approx. 475 V YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 70 <10> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA Type 1 enclosure drive voids NEMA Type 1 protection while maintaining IP20 conformity. This is applicable to models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242. YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 71 European Standards YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...

  • Page 72: I.10 Revision History

    2A0110 to 2A0415, 4A0058 to 4A0675, Compliance (4A1200 series-dependent), and 5A0041 to 5A0242. June 2013 Figure i.9 May 2013 – – First Edition YASKAWA ELECTRIC TOEP YAIP1U 03B YASKAWA AC Drive – P1000 Safety Precautions...
  • Page 74 Industrial Fan and Pump Drive Safety Precautions YASKAWA AMERICA, INC. 2121 Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: (800) YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp...

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