YASKAWA P1000 Series Installation Manual
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YASKAWA P1000 Series Installation Manual

6-phase/12-pulse input
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P1000 6-Phase/12-Pulse Input
Flange Mount and Non-Flange Mount
Installation Manual
Type: CIMR-PU4T
Models: 400 V Class: 30 to 355 kW (40 to 550 HP ND)
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
MANUAL NO. TOEP YAIP1U 04A
A and CIMR-PU4T
U

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Summary of Contents for YASKAWA P1000 Series

  • Page 1 P1000 6-Phase/12-Pulse Input Flange Mount and Non-Flange Mount Installation Manual Type: CIMR-PU4T A and CIMR-PU4T Models: 400 V Class: 30 to 355 kW (40 to 550 HP ND) To properly use the product, read this manual thoroughly and retain for easy reference, inspection, and maintenance. Ensure the end user receives this manual.
  • Page 2 Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
  • Page 3 Preface PREFACE.........................4 YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 4 • When ordering a new copy of the manual due to damage or loss, contact your Yaskawa representative or the nearest Yaskawa sales office and provide the manual number shown on the front cover.
  • Page 5 Do not attempt to modify or alter the drive in any way not explained in this manual. Failure to comply could result in death or serious injury. Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified. Do not allow unqualified personnel to use equipment.
  • Page 6 Do not carry the drive by the front cover. Failure to comply may result in minor or moderate injury from the main body of the drive falling. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 7 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause burn injury to personnel. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 8 Transporting the Drive NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate ester, and other such harmful chemicals. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 9 Customers who intend to use the product described in this manual for devices or systems relating to transportation, health care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa representatives or the nearest Yaskawa sales office.
  • Page 10 1 Preface This Page Intentionally Blank YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 11: Table Of Contents

    Installation Manual RECEIVING......................12 MECHANICAL INSTALLATION................15 ELECTRICAL INSTALLATION................17 START-UP PROGRAMMING & OPERATION............28 TROUBLESHOOTING....................29 DRIVE OPTIONS AND PERIPHERAL DEVICES..........31 PERIODIC INSPECTION & MAINTENANCE............36 SPECIFICATIONS....................39 PARAMETER TABLE....................78 STANDARDS COMPLIANCE................82 YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 12: Receiving

    B – Software version F – Output specifications C – Enclosure type G – Input specifications D – Serial number H – AC drive model Figure 1 Nameplate Information Example YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 13 4T0139o 75 (100) 4T0165o 90 (125) 4T0208o 110 (150) 4T0250o 132 (200) 4T0296o 160 (250) 4T0362o 185 (300) 4T0414o 220 (350) 4T0515o 250 (400-450) 4T0675o 355 (500-550) YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 14 <1> Provides method of mounting drive with backside (heatsink) external to enclosure with NEMA 12 integrity. 4TooooU models only. NOTICE: Remove the shipping package attachments before installing. The shipping package attachments will interfere with the cutting of the panel when installing the drive. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 15: Mechanical Installation

    Failure to comply could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before drive start-up, as the cover will reduce ventilation and cause the drive to overheat. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 16 21 (46.2) 24 (52.8) 35 (77.0) 35 (77.0) 39 (85.8) 40 (88.2) 78 (172) 90 (198) 95 (209) 97 (214) 127 (280) 210 (463) 215 (474) kg (lb) YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 17: Electrical Installation

    PWM drives. Failure to comply could lead to motor winding failure. Note: The minimum load for the relay outputs M1-M2, M3-M4, MA-MB-MC, and MD-ME-MF is 10 mA. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 18 4 to 20 mA Transducer Supply E (G) (max. 150 mA) － twisted-pair shielded line control circuit terminal main circuit terminal shielded line Figure 4 Drive Standard Connection Diagram YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 19 (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function from working properly. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 20 6-Phase/12-Pulse Input 400 V Class Models 4T0088o to 4T0139o Relay R/L1 Current Sensor S/L2 U/T1 T/L3 V/T2 W/T3 R1/L11 S1/L21 T1/L31 – Gate Board Control Operator Board Figure 6 Connecting Main Circuit Terminals YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 21 Installing a 3-Phase Line Monitor Yaskawa requires installation of a 3-Phase line monitor to protect the drive in the event of an input line phase loss. The 3-Phase line monitor must be installed on the primary circuit of the 6-Phase/12-Pulse transformer and connected to the drive to remove the Run command when a phase loss condition occurs.
  • Page 22 T1/L31 U/T1 V/T2 W/T3 Figure 10 Models 4T0088o and 4T0103o Terminals U/T1 V/T2 W/T3 R/L1 S/L2 T/L3 R1/L11 S1/L21 T1/L31 Figure 11 Models 4T0139o and 4T0165o Terminals YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 23 W/T3 U/T1 R/L1 S/L2 T/L3 Figure 13 Models 4T0250o to 4T0362o Terminals － S1/L21 T1/L31 R1/L11 V/T2 U/T1 R/L1 W/T3 S/L2 T/L3 Figure 14 Model 4T0414o Terminals YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 24 The 6-Phase/12-Pulse drive requires fuses to be installed on each of the 6 input phases between the 6-Phase/12-Pulse transformer and the drive. Select fuses from Table 13 Table 14 according to drive model to maintain standards compliance. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 25 UL compliance. Yaskawa recommends using closed-loop crimp terminals on all drive models. UL/cUL approval requires the use of closed- loop crimp terminals when wiring the drive main circuit terminals. Use only the tools recommended by the terminal manufacturer for crimping.
  • Page 26 Make sure you have the correct braking resistors, DC link chokes, noise filters, and other peripheral devices. Check the option card model number. Installation Area and Physical Setup Ensure that the area surrounding the drive complies with specifications. Power Supply Voltage, Output Voltage YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 27 Properly separate control circuit wiring and main circuit wiring. – Analog signal line wiring should not exceed 50 m. – Safe Disable input wiring should not exceed 30 m. – YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 28: Start-Up Programming & Operation

    Decouple the motor from the load. machinery <1> Install a 6-Phase/12-Pulse isolation transformer with each of the output windings phase-shifted by 30 electrical degrees or use a Hybrid 6-Phase topology. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 29: Troubleshooting

    Failure to comply could result in death or serious injury. Do not remove covers or touch circuit boards while the power is on. Failure to comply could result in death or serious injury. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 30 If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear a fault situation. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 31: Drive Options And Peripheral Devices

    Drive Options and Peripheral Devices Table 6 lists the names of the various peripheral devices, accessories, and options available for Yaskawa drives. Contact Yaskawa or your Yaskawa agent to order these peripheral devices. • Peripheral Device Selection: Refer to the Yaskawa catalog for selection and part numbers.
  • Page 32 The default setting for L5-02 is 0 (fault output active during restart). YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 33 Installing Other Types of Dynamic Braking Resistors When installing non-Yaskawa dynamic braking resistors, make sure that the braking transistor in the braking unit will not be overloaded with the required duty cycle and the selected resistance value. Use a resistor that is equipped with a thermal overload relay contact, and utilize this contact to disconnect main power to the drive in case of braking resistor overheat.
  • Page 34 Figure 18 to interrupt the main input power supply to the drive in the event of an overload. Set L8-55 to 0 to disable dynamic braking transistor protection. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 35 B1 to the positive terminal on the CDBR dynamic braking unit, then wire the negative terminals on the drive and braking unit together. Terminal B2 is not used. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 36: Periodic Inspection & Maintenance

    Periodic Inspection & Maintenance Drive Cooling Fans Contact a Yaskawa representative or the nearest Yaskawa sales office to order replacement cooling fans as required. For drives with multiple cooling fans, replace all the fans when performing maintenance to ensure maximum product performance life.
  • Page 37 H – Circuit board cooling fan D – Cooling fan I – Circuit board cooling fan unit case E – Fan bracket Figure 20 Cooling Fan Component Names YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 38 Gasket Replacement Parts Each replacement part contains two gaskets in the event that a gasket is torn during application. Contact a Yaskawa representative or the nearest Yaskawa sales office to order replacement gaskets as required. Table 7 Gasket Replacement Part Numbers...

  • Page 39: Specifications

    <3> Rated motor capacity is calculated with a rated output voltage of 440 V. <4> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 40 <3> Rated motor capacity is calculated with a rated output voltage of 440 V. <4> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 41 Energy Saving Control, MEMOBUS/Modbus Comm. (RS-422/RS-485 max, 115.2 kbps), Fault Restart, Application Presets, Removable Terminal Block with Parameter Backup Function, Online Tuning, KEB, Overexcitation Deceleration, Overvoltage Suppression, High Frequency Injection, Dynamic Noise Control YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 42 <7> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the drive is powered up while a ground fault is present at the output. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 43 Setting 3: External Heatsink Installation, Finless Drive Drive operation between -10 °C and +40 °C allows 100% continuous current without derating. Operation between +40 °C and +50 °C requires output current derating. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 44 The drive standard ratings are valid for installation altitudes up to 1000 m. For installations from 1000 m to 3000 m, the drive rated voltage and the rated output current must be derated for 0.2% per 100 m. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 45 4T0088U 4T0103U 4T0139U 4T0165U 4T0208U 4T0250U 4T0296U 4T0362U 4T0414U 4T0515U 4T0675U Non-Flange Type Models 4T0058A 4T0072A 4T0088A 4T0103A 4T0139A 4T0165A 4T0208A 4T0250A 4T0296A 4T0362A 4T0414A 4T0515A 4T0675A YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 46 Eye Bolts 103 (4.06) 103 (4.06) with M8 Screw 280.2 (11.03) (0.12) 258 (10.16) 330 (12.99) unit: mm (inch) Figure 22 Flange Type Model 4T0058U Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 47 124 (4.88) 124 (4.88) Eye Bolts with M8 Screw 330.2 (13.00) (0.12) 258 (10.16) 390 (15.35) unit: mm (inch) Figure 23 Flange Type Model 4T0072U Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 48 124 (4.88) Eye Bolts with M8 Screw 330.2 (13.00) (0.12) 258 (10.16) 390 (15.35) unit: mm (inch) Figure 24 Flange Type Models 4T0088U and 4T0103U Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 49 132.6 (5.22) 199.8 (7.87) 130.5 130.5 (5.14) (5.14) (0.12) 283 (11.14) 324 (12.76) 386 (15.20) unit: mm (inch) Figure 25 Flange Type Models 4T0139U and 4T0165U Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 50 170 (6.69) 15 (0.59) 455.2 (17.92) 330 (12.99) (0.12) 560 (22.05) Eye Bolts with M10 Screw unit: mm (inch) Figure 26 Flange Type Models 4T0208U Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 51 175 (6.89) 175 (6.89) 125 (4.92) 500 (19.69) 600 (23.62) Eye Bolts with M10 Screw unit: mm (inch) Figure 27 Flange Type Models 4T0250U to 4T0362U Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 52 (5.95) (5.95) (5.95) (5.95) 500 (19.69) (0.12) 370 (14.57) 645 (25.39) Eye Bolts with M12 Screw unit: mm (inch) Figure 28 Flange Type Model 4T0414U Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 53 193 (7.60) 193 (7.60) 193 (7.60) 193 (7.60) 670 (26.38) (0.12) 370 (14.57) 812 (31.97) Eye Bolts with M12 Screw unit: mm (inch) Figure 29 Flange Type Models 4T0515U and 4T6075U Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 54 WHEN USING AN EXTERNAL MOUNT HEATSINK, UL COMPLIANCE REQUIRES COVERING EXPOSED CAPACITORS IN THE MAIN CIRCUIT TO PREVENT INJURY. 9.84 0.28 [7.1] [250] Unit: in [mm] Figure 30 Non-Flange Type Model 4T0058A Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 55 REQUIRES COVERING EXPOSED CAPACITORS IN THE MAIN CIRCUIT TO PREVENT INJURY. 10.83 0.28 [7.1] [275] Unit: in [mm] [7.7] Figure 31 Non-Flange Type Model 4T0072A Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 56 REQUIRES COVERING EXPOSED CAPACITORS IN THE MAIN CIRCUIT TO PREVENT INJURY. 12.8 0.18 [4.6] 0.18 [325] [4.6] Unit: in [mm] Figure 32 Non-Flange Type Models 4T0088A and 4T0103A Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 57 WHEN USING AN EXTERNAL MOUNT HEATSINK, UL COMPLIANCE REQUIRES COVERING EXPOSED Unit: in [mm] CAPACITORS IN THE MAIN CIRCUIT TO PREVENT INJURY. Figure 33 Non-Flange Type Models 4T0139A and 4T0165A Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 58 WHEN USING AN EXTERNAL MOUNT HEATSINK, UL COMPLIANCE REQUIRES COVERING EXPOSED CAPACITORS IN THE MAIN CIRCUIT TO PREVENT INJURY. Figure 34 Non-Flange Type Models 4T0208A Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 59 WHEN USING AN EXTERNAL MOUNT HEATSINK, UL COMPLIANCE REQUIRES COVERING EXPOSED CAPACITORS IN THE MAIN CIRCUIT TO PREVENT INJURY. Unit: in [mm] Figure 35 Non-Flange Type Models 4T0250A to 4T0362A Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 60 WHEN USING AN EXTERNAL MOUNT HEATSINK, UL COMPLIANCE REQUIRES COVERING EXPOSED CAPACITORS IN THE MAIN CIRCUIT TO PREVENT INJURY. 19.69 [500] Unit: in [mm] Figure 36 Non-Flange Type Model 4T0414A Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 61 COMPLIANCE REQUIRES COVERING EXPOSED CAPACITORS IN THE MAIN CIRCUIT TO PREVENT INJURY. 26.38 0.24 0.24 Unit: in [mm] [670] Figure 37 Non-Flange Type Models 4T0515A and 4T6075A Mounting Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 62 2. EXPOSED HEATSINK DEPTH D=3.82 in. [97 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 12 GA Figure 38 Flange Type Model 4T0058U Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 63 2. EXPOSED HEATSINK DEPTH D=3.81 in. [97 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 12 GA Figure 39 Flange Type Model 4T0072U Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 64 D=3.97 in. [101 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 12 GA Figure 40 Flange Type Models 4T0088U and 4T0103U Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 65 D=4.21 in. [107 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 12 GA Figure 41 Flange Type Models 4T0139U and 4T0165U Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 66 2. EXPOSED HEATSINK DEPTH D=5.00 in. [127 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 42 Flange Type Model 4T0208U Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 67 D=4.99 in. [127 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 43 Flange Type Models 4T0250U to 4T0362U Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 68 2. EXPOSED HEATSINK DEPTH D=5.19 in. [132 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 44 Flange Type Model 4T0414U Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 69 D=7.71 in. [196 mm] MINUS PANEL THICKNESS 3. MINIMUM RECOMMENDED PANEL Unit: in. [mm] THICKNESS: 10 GA Figure 45 Flange Type Models 4T0515U and 4T0675U Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 70 [7.5] 4.72 9.84±.02 [250±0.5] [120] NOTE: EXPOSED HEATSINK DEPTH D=3.94" MINUS PANEL THICKNESS Unit: in. [mm] Figure 46 Non-Flange Type Model 4T0058A Clearances and Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 71 [7.5] 10.83±.02 [275±0.5] 1.97 [49.9] NOTE: EXPOSED HEATSINK DEPTH D=3.94" MINUS PANEL THICKNESS Unit: in. [mm] Figure 47 Non-Flange Type Model 4T0072A Clearances and Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 72 [50] NOTE: 4.72 EXPOSED HEATSINK DEPTH [120] D=4.13" MINUS PANEL THICKNESS Unit: in. [mm] Figure 48 Non-Flange Type Models 4T0088A and 4T0103A Clearances and Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 73 [50] NOTE: EXPOSED HEATSINK DEPTH 4.72 D=4.33" MINUS PANEL THICKNESS [120] Unit: in. [mm] Figure 49 Non-Flange Type Models 4T0139A and 4T0165A Clearances and Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 74 [50] 17.72±.02 [450±0.5] 4.72 [120] NOTE: EXPOSED HEATSINK DEPTH D=5.12" MINUS PANEL THICKNESS Unit: in. [mm] Figure 50 Flange Type Model 4T0208A Clearances and Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 75 [50] 4.72 NOTE: [120] EXPOSED HEATSINK DEPTH D=5.12" MINUS PANEL THICKNESS Unit: in. [mm] Figure 51 Non-Flange Type Models 4T0250A to 4T0362A Clearances and Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 76 [50] 4.72 19.69±.02 [500±0.5] [120] NOTE: EXPOSED HEATSINK DEPTH D=5.32" MINUS PANEL THICKNESS Unit: in. [mm] Figure 52 Non-Flange Type Model 4T0414A Clearances and Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 77 [120] 26.38±.02 [670±0.5] NOTE: EXPOSED HEATSINK DEPTH D=5.91" MINUS PANEL THICKNESS Unit: in. [mm] Figure 53 Non-Flange Type Models 4T0515A and 4T0675A Clearances and Panel Cutout Dimensions YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 78: Parameter Table

    Setting units are determined by parameter H2-03 function selection d1-16 to 16 M5-M6 o1-03. (relay) Jog Frequency Sets the Jog frequency reference. Setting d1-17 Reference units are determined by parameter o1-03. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 79 Set the desired monitor parameter to the H6-01 Terminal RP Function 1: PID feedback value Monitor Selection digits available in Uo-oo. Selection 2: PID setpoint value For example, enter “103” for U1-03. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 80 0: Disabled (04BE) Selection 1: Enabled Frequency Reduction L8-19 Specifies the frequency reference reduction Rate during Overheat (04BF) gain at overheat pre-alarm when L8-03 = 4. Pre-Alarm YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 81 Estimation Speed Search) 0: Disabled L8-41 High Current Alarm 1: Enabled. An alarm is triggered at output (04F2) Selection currents above 150% of drive rated current. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...

  • Page 82: Standards Compliance

    Verify the following installation conditions to ensure that other devices and machinery used in combination with this drive also comply with EMC guidelines. Install an EMC noise filter to the input side specified by Yaskawa for compliance with European standards. Place the drive and EMC noise filter in the same enclosure.
  • Page 83 A – Braided shield cable C – Cable clamp (conductive) B – Metal panel Figure 56 Ground Area Connect a DC link choke to minimize harmonic distortion. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 84 K – EMC noise filter E – Drive F – Motor cable (braided shield cable, max. 10 m) Figure 57 EMC Filter and Drive Installation for CE Compliance YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 85 Ambient Temperature Flange Type Enclosure: -10 °C to +40 °C (14 °F to 104 °F) Non-Flange Type Enclosure: -10 °C to +50 °C (14 °F to 122 °F) YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 86 10 Standards Compliance Factory Recommended Branch Circuit Protection Yaskawa recommends installing the following branch circuit protection on each of the 6 phases of the secondary circuit of a 6-Phase/12-Pulse transformer to maintain standards compliance. Semiconductor protective type fuses as listed in Table 13 preferred.
  • Page 87 Closed-Loop Crimp Terminal Recommendations Yaskawa recommends using closed-loop crimp terminals on all drive models. UL approval requires the use of UL Listed crimp terminals when wiring the drive main circuit terminals. Use only crimping tools as specified by the crimp terminal manufacturer.
  • Page 88 Example 2: Models with 4/0 AWG × 2P for both input and output require two sets for input terminals and two sets for output terminals, so the user should order four sets of [100-051-560]. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 89 The drive electronic thermal overload function causes an oL1 fault, which shuts off the output of the drive and prevents additional overheating of the motor. The motor temperature is continually calculated while the drive is powered up. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 90 Hot start (characteristics when an overload occurs during continuous operation at 100%) Motor current (%) E2-01 = 100% motor current Figure 59 Motor Overload Protection Time YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 91 10 Standards Compliance This Page Intentionally Blank YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 92 Date of original publication Date of publication Revision Date of Publication Section Revised Content Number May 2015 First Edition. This manual supports drive software version PRG: 8500. YASKAWA TOEP YAIP1U 04A YASKAWA AC Drive – P1000 6-Phase/12-Pulse Input Installation Manual...
  • Page 94 Flange Mount and Non-Flange Mount Installation Manual YASKAWA AMERICA, INC. 2121, Norman Drive South, Waukegan, IL 60085, U.S.A. Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310 http://www.yaskawa.com DRIVE CENTER (INVERTER PLANT) 2-13-1, Nishimiyaichi, Yukuhashi, Fukuoka, 824-8511, Japan Phone: 81-930-25-3844 Fax: 81-930-25-4369 http://www.yaskawa.co.jp...

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