Transmission Removal And Installation (Lt- F400 - Suzuki LT-A400 Service Manual

5B-3 Manual Transmission:
Transmission Removal and Installation (LT-
F400/F)
Removal
1) Remove the engine assembly from the frame. Refer
to "Engine Assembly Removal in Section 1D
(Page 1D-6)".
2) Remove the engine top side. Refer to "Engine Top
Side Disassembly in Section 1D (Page 1D-10)".
3) Separate the crankcases. Refer to "Engine Bottom
Side Disassembly in Section 1D (Page 1D-34)".
4) Remove the reverse idle gear assembly (1).
5) Remove the transmission reverse gearshift cam (2),
gearshift cam (3) and gearshift forks.
2
6) Remove the driveshaft assembly (4) and
countershaft assembly (5).
4
B827H15206002
1
I827H1520001-01
3
I827H1520002-01
5
I827H1520003-02
Installation
Install the transmission related parts in the reverse order
of removal. Pay attention to the following points:
• Install the gearshift forks (1), (2), (3) and (4) as shown
in the figure.
1
2
3
NOTE
• Each fork has own embossed letters.
• Face the letters upward (to the right side).
1
2
3
1. 38F6-A (For reverse gear)
2. 19B-1U (For 1st driven/3rd driven gear)
3. 19B-2 (For 2nd driven gear)
4. 19B-30 (For High/Low gear)
I827H1520004-01
4
I827H1520005-01
"A"
4
"B"
"C"
"D"
I827H1140268-01