Suzuki LT-F400 Manuals

Manuals and User Guides for Suzuki LT-F400. We have 3 Suzuki LT-F400 manuals available for free PDF download: Service Manual, Owner's Manual

Suzuki LT-F400 Service Manual (502 pages)

Brand: Suzuki | Category: Offroad Vehicle | Size: 40.83 MB

Section 0 General Information

13
- Table of Contents
  13
- General Information
  13
- Component Location
  
  26
- Specifications
  
  26
  - Scheduled Maintenance
    30
  - Lubrication Points
    31
  - Special Tool
    34
- 0B-5 Maintenance and Lubrication
  
  34
- Specifications
  
  51
  - Tightening Torque Specifications
    51
- Special Tools and Equipment
  
  51
  - Recommended Service Material
    51
  - Special Tool
    51
- Repair Instructions
  
  53
- Service Data
  
  53
- Specifications
  
  53
Section 1 Engine

67
- Precautions
  
  70
  - Precautions for Engine
    70
- Engine General Information and Diagnosis
  
  71
- Diagnostic Information and Procedures
  
  71
  - Engine Symptom Diagnosis
    71
- Precautions
  
  73
  - Precautions for Emission Control Devices
    73
- Emission Control Devices
  
  73
- General Description
  
  73
  - Carburetor System Description
    73
- Repair Instructions
  
  74
  - Crankcase Breather (PCV) Hose Inspection
    74
  - Crankcase Breather (PCV) Hose Removal and Installation
    74
- Schematic and Routing Diagram
  
  75
  - Throttle Cable Routing Diagram
    75
- Engine Mechanical
  
  75
- Diagnostic Information and Procedures
  
  76
  - Engine Mechanical Symptom Diagnosis
    76
  - Compression Pressure Check
    76
- Repair Instructions
  
  77
- Specifications
  
  141
  - Service Data (LT-A400/F, LT-F400
    141
- Special Tools and Equipment
  
  143
  - Recommended Service Material
    143
  - Special Tool
    144
- Engine Lubrication System
  
  148
- Precautions
  
  148
  - Precautions for Engine Oil
    148
- Schematic and Routing Diagram
  
  148
  - Engine Lubrication System Chart Diagram
    148
  - Cylinder Head Cooling System Chart Diagram
    150
- Diagnostic Information and Procedures
  
  151
  - Engine Lubrication Symptom Diagnosis
    151
  - Oil Pressure Check
    151
- Repair Instructions
  
  152
- Specifications
  
  163
  - Tightening Torque Specifications
    164
- Special Tools and Equipment
  
  164
  - Recommended Service Material
    164
  - Special Tool
    164
- General Description
  
  166
  - I.D. No. Location
    166
  - Fuel System Description
    167
- Fuel System
  
  166
- Precautions
  
  166
  - Precautions for Fuel System
    166
- Schematic and Routing Diagram
  
  175
  - Carburetor Hose Routing Diagram
    175
- Diagnostic Information and Procedures
  
  176
  - Carburetor Symptom Diagnosis
    176
- Repair Instructions
  
  177
- Specifications
  
  187
  - Service Data (LT-A400/F, LT-F400
    187
  - Tightening Torque Specifications
    188
- Special Tools and Equipment
  
  188
  - Recommended Service Material
    188
  - Special Tool
    188
- Ignition System
  
  189
- Schematic and Routing Diagram
  
  189
  - Ignition System Diagram
    189
  - Ignition System Components Location
    189
- Diagnostic Information and Procedures
  
  189
  - Ignition System Symptom Diagnosis
    189
  - No Spark or Poor Spark
    190
- Repair Instructions
  
  191
- Specifications
  
  195
  - Service Data (LT-A400/F, LT-F400
    195
  - Tightening Torque Specifications
    195
- Special Tools and Equipment
  
  195
  - Special Tool
    195
- Starting System
  
  196
- Schematic and Routing Diagram
  
  196
  - Starting System Diagram
    196
- Component Location
  
  196
  - Starting System Components Location
    196
- Diagnostic Information and Procedures
  
  196
- Repair Instructions
  
  198
- Special Tools and Equipment
  
  211
  - Recommended Service Material
    211
  - Special Tool
    212
- Specifications
  
  211
  - Service Data (LT-A400/F, LT-F400
    211
  - Tightening Torque Specifications
    211
- Schematic and Routing Diagram
  
  213
  - Charging System Diagram
    213
- Charging System
  
  213
- Diagnostic Information and Procedures
  
  213
  - Charging System Symptom Diagnosis
    213
  - Battery Runs down Quickly
    214
- Component Location
  
  213
  - Charging System Components Location
    213
- Repair Instructions
  
  215
  - Battery Current Leakage Inspection
    215
  - Regulated Voltage Inspection
    215
  - Generator Inspection
    216
  - Generator Removal and Installation
    217
  - Regulator / Rectifier Inspection
    222
  - Battery Components
    223
  - Battery Charging
    223
  - Battery Removal and Installation
    225
  - Battery Visual Inspection
    225
- Specifications
  
  226
  - Service Data (LT-A400/F, LT-F400
    226
  - Tightening Torque Specifications
    226
- Special Tools and Equipment
  
  226
  - Recommended Service Material
    226
  - Special Tool
    226
- Exhaust System
  
  228
- Precautions
  
  228
  - Precautions for Exhaust System
    228
- Repair Instructions
  
  228
  - Exhaust System Components
    228
  - Muffler / Exhaust Pipe Removal and Installation
    229
  - Exhaust System Inspection
    230
  - Spark Arrester Inspection
    230
- Specifications
  
  231
  - Tightening Torque Specifications
    231
Section 2 Suspension

233
- Precautions
  
  234
  - Precautions for Suspension
    234
- Diagnostic Information and Procedures
  
  235
  - Suspension and Wheel Symptom Diagnosis
    235
- Suspension General Diagnosis
  
  235
- Repair Instructions
  
  236
- Front Suspension
  
  236
- Special Tools and Equipment
  
  247
  - Recommended Service Material
    247
  - Special Tool
    248
- Specifications
  
  247
  - Tightening Torque Specifications
    247
- Repair Instructions
  
  249
  - Rear Suspension Components
    249
  - Rear Shock Absorber Removal and Installation
    250
  - Rear Suspension Inspection
    250
  - Rear Shock Absorber Inspection
    250
  - Swingarm Removal and Installation
    250
  - Swingarm Inspection
    251
  - Swingarm Bushing Removal and Installation
    252
- Rear Suspension
  
  249
- Special Tools and Equipment
  
  252
  - Recommended Service Material
    252
- Specifications
  
  252
  - Tightening Torque Specifications
    252
- Wheels and Tires
  
  253
- Precautions
  
  253
  - Precautions for Wheel and Tire
    253
- Repair Instructions
  
  254
- Specifications
  
  257
  - Service Data (LT-A400/F, LT-F400
    257
  - Tightening Torque Specifications
    257
Section 3 Driveline / Axle

259
Section 4 Brake

357
- Precautions
  
  359
  - Precautions for Brake System
    359
  - Brake Fluid Information
    359
- Schematic and Routing Diagram
  
  360
  - Front Brake Hose Routing Diagram
    360
  - Brake Cable Routing Diagram
    361
- Brake Control System and Diagnosis
  
  360
- Repair Instructions
  
  362
- Diagnostic Information and Procedures
  
  362
  - Brake Symptom Diagnosis
    362
- Specifications
  
  372
  - Service Data (LT-A400/F, LT-F400
    372
  - Tightening Torque Specifications
    373
- Special Tools and Equipment
  
  373
  - Recommended Service Material
    373
  - Special Tool
    373
- Front Brakes
  
  374
- Precautions
  
  374
- Specifications
  
  381
  - Service Data (LT-A400/F, LT-F400
    381
  - Tightening Torque Specifications
    382
- Special Tools and Equipment
  
  382
  - Recommended Service Material
    382
  - Special Tool
    382
- Rear Brakes
  
  383
- Schematic and Routing Diagram
  
  383
  - Rear Brake Breather Hose Routing Diagram
    383
- Precautions
  
  383
  - Precautions for Rear Brake
    383
- Repair Instructions
  
  384
  - Rear Brake Components
    384
  - Rear Brake Construction
    385
  - Rear Brake Shoe Inspection
    385
  - Rear Brake Disassembly and Assembly
    385
  - Rear Brake Related Parts Inspection
    390
- Specifications
  
  391
  - Service Data (LT-A400/F, LT-F400
    391
  - Tightening Torque Specifications
    391
- Special Tools and Equipment
  
  392
  - Recommended Service Material
    392
  - Parking / Rear Brake Lever Inspection and Adjustment
    393
- Schematic and Routing Diagram
  
  393
  - Parking / Rear Brake Cable Routing Diagram
    393
- Repair Instructions
  
  393
- Parking Brake
  
  393
- Special Tools and Equipment
  
  395
  - Recommended Service Material
    395
- Specifications
  
  395
  - Tightening Torque Specifications
    395
Section 5 Transmission / Transaxle

397
- Precautions
  
  399
  - Precautions for Transmission / Transaxle
    399
- Automatic Transmission
  
  400
- Schematic and Routing Diagram
  
  400
  - Drive Train Operation (LT-A400
    400
  - Low Gear
    401
- Diagnostic Information and Procedures
  
  403
  - Automatic Transmission Symptom Diagnosis
    403
- Repair Instructions
  
  404
- Specifications
  
  421
  - Service Data (LT-A400
    421
  - Tightening Torque Specifications
    422
- Special Tools and Equipment
  
  422
  - Recommended Service Material
    422
  - Special Tool
    423
- Manual Transmission
  
  424
- Diagnostic Information and Procedures
  
  424
  - Manual Transmission Symptom Diagnosis
    424
- Repair Instructions
  
  425
- Specifications
  
  436
  - Service Data (LT-F400
    436
  - Tightening Torque Specifications
    437
- Special Tools and Equipment
  
  437
  - Recommended Service Material
    437
  - Special Tool
    437
- Precautions
  
  438
  - Precautions for Clutch System
    438
- Diagnostic Information and Procedures
  
  438
  - Clutch System Symptom Diagnosis
    438
- Clutch
  
  438
- Repair Instructions
  
  439
Section 6 Steering

449
- Precautions
  
  450
  - Precautions for Steering
    450
- Steering General Diagnosis
  
  451
- Diagnostic Information and Procedures
  
  451
  - Steering Symptom Diagnosis
    451
- Steering / Handlebar
  
  452
- Repair Instructions
  
  452
  - Steering / Handlebars Components
    452
  - Steering Assembly Construction
    453
  - Handlebars Removal and Installation
    454
  - Handlebars Inspection
    456
  - Steering Shaft / Tie-Rod Removal and Installation
    456
  - Steering Parts Inspection
    461
- Specifications
  
  462
  - Tightening Torque Specifications
    462
  - Recommended Service Material
    463
  - Special Tool
    463
- Special Tools and Equipment
  
  463
Section 9 Body and Accessories

465
- Component Location
  
  466
  - Electrical Components Location
    466
- Precautions
  
  466
  - Precautions for Electrical System
    466
- Schematic and Routing Diagram
  
  467
  - Wiring Diagram
    467
  - Wiring Harness Routing Diagram
    474
- Wiring Systems
  
  467
- Specifications
  
  476
  - Tightening Torque Specifications
    476
- Lighting Systems
  
  477
  - Headlight Construction
    477
  - Front Side Reflector Construction
    478
  - Headlight Components
    479
  - Headlight Bulb Replacement
    480
  - Headlight Beam Adjustment
    480
  - Rear Combination Light Components
    481
  - Rear Combination Light Removal and Installation
    481
  - Rear Combination Light Bulb Replacement
    482
  - Reversing Light Bulb Replacement (for
    482
  - Reversing Light Relay Inspection (for
    482
  - Dimmer Switch Inspection
    483
- Repair Instructions
  
  477
- Specifications
  
  483
- Combination Meter / Fuel Meter / Horn
  
  484
- Repair Instructions
  
  484
- Specifications
  
  487
- Special Tools and Equipment
  
  487
- Repair Instructions
  
  488
- Exterior Parts
  
  488
- Repair Instructions
  
  494
- Body Structure
  
  494
  - Body Frame Construction
    494
  - Footrest Construction
    494
  - Footrest Removal and Installation
    495
  - Carrier Construction
    496
  - Front Carrier Removal and Installation
    497
  - Rear Carrier Removal and Installation
    497
  - Front Grip Bar Construction
    498
  - Front Grip Bar Removal and Installation
    498
  - Trailer Towing Removal and Instruction
    499
- Specifications
  
  500
  - Tightening Torque Specifications
    500
- Special Tools and Equipment
  
  500
  - Recommended Service Material
    500

Suzuki LT-F400 Owner's Manual (140 pages)

Brand: Suzuki | Category: Offroad Vehicle | Size: 2.12 MB

Table of Contents

9
- Fuel and Oil Recommendations
  11
Controls, Equipment and Adjustments

15
- Location of Parts
  16
- Key
  19
- Ignition Switch
  20
- Speedometer and Indicator Lights
  21
- Range Lever
  22
- Selection Lever (Lt-F400F)
  23
- Gearshift Lever
  24
- Left Handlebar
  24
- Riding Your Atv
  27
- Right Handlebar
  27
- Rear Brake Pedal
  28
- Throttle Limiter
  28
- Fuel Valve
  29
- Fuel Tank Cap
  30
- Recoil Starter
  30
- Flag Bracket
  32
- Seat Lock
  32
- Box
  33
Riding Your Atv

35
- What You Should Know before Riding
  36
- Inspection before Riding
  38
- What to Wear
  40
- Break-In
  41
- Starting the Engine
  42
- Starting off and Shifting
  44
- Braking
  49
- Turning
  50
- Skidding or Sliding
  51
- Operation on Hills
  52
- Riding over Obstacles
  57
- Riding through Water
  58
- Riding in Cold Weather
  59
- Riding in Reverse
  63
- Accessory Use and Vehicle Loading
  65
Inspection and Maintenance

69
- Maintenance Schedule
  70
- Notice
  71
- Battery
  73
- Tool
  73
- Spark Plug
  75
- Idle Speed Adjustment
  77
- Throttle Cable Adjustment
  77
- Choke Cable Adjustment
  78
- Fuel Hose
  78
- Engine Oil
  79
- Air Cleaner
  84
- Air Cleaner Drain Tube
  87
- Gear Oil Change
  88
- Tires
  89
- Brakes
  92
- Front Brake
  93
- Rear Brake
  96
- Rear Brake Lining Wear Limit
  98
- Front and Rear Wheel Removal
  99
- Spark Arrester
  100
- Drive Shaft Boots (Lt-F400F)
  101
- Light Bulb Replacement
  101
- Fuse
  103
- Output Terminal
  104
- General Lubrication
  105
- Trailer Towing
  106
- Troubleshooting
  109
- Preparation for Winter Riding
  113
  - Preparation for Winter Riding
    114
- Transporting
  115
Cleaning Procedure and Storage Procedure

119
- Preparation for Cleaning
  120
- Washing Your Atv
  121
- Inspection after Cleaning
  122
- Storage Procedure
  122
- Maintenance During Storage
  123
- Procedure for Returning to Service
  123
- Consumer Information
  125
- Specifications
  130
  - Fuel
    131
  - Fuel
    132

Suzuki LT-F400 Owner's Manual (119 pages)

Brand: Suzuki | Category: Offroad Vehicle | Size: 3.48 MB

Table of Contents

8
- Fuel and Engine Oil Recommendation
  10
Controls, Equipment and Adjustments

14
- Location of Parts
  15
- Ignition Switch
  18
- Key
  18
- Speedometer and Indicator Lights
  19
- Range Lever
  20
- Selection Lever
  21
- Gearshift Lever
  22
- Left Handlebar
  22
- Choke Lever
  23
- HORN SWITCH (Sweden)
  24
- Right Handlebar
  24
- EMERGENCY STOP SWITCH (Sweden)
  25
- Rear Brake Pedal
  25
- Throttle Limiter
  25
- Fuel Valve
  26
- Fuel Tank Cap
  27
- Recoil Starter
  27
- Fuel Gauge
  29
- Seat Lock
  29
- Flag Bracket
  30
- Tail Box
  30
Riding Your Atv

32
- What You Should Know before Riding
  33
- Inspection before Riding
  34
- Break-In
  36
- What to Wear
  36
- Starting the Engine
  37
- Starting off and Shifting
  39
- Braking
  43
- Parking
  44
- Turning
  44
- Operation on Hills
  45
- Skidding or Sliding
  45
- Riding over Obstacles
  49
- Riding in Cold Weather
  50
- Riding through Water
  50
- Riding in Reverse
  54
- Accessory Use and Vehicle Loading
  56
Inspection and Maintenance

60
- Maintenance Schedule
  61
- Battery
  63
- Tool
  63
- Spark Plug
  64
- Idle Speed Adjustment
  65
- Choke Cable Adjustment
  66
- Fuel Hose
  66
- Throttle Cable Adjustment
  66
- Engine Oil
  67
- Air Cleaner
  70
- Air Cleaner Drain Tube
  73
- Gear Oil Change
  74
- Tires
  75
- Brakes
  77
- Front Brake
  78
- Rear Brake
  80
- Rear Brake Lining Wear Limit
  82
- Front and Rear Wheel Removal
  83
- Spark Arrester
  84
- Drive Shaft Boots
  85
- Light Bulb Replacement
  85
- Fuse
  88
- Output Terminal
  89
- General Lubrication
  90
- Trailer Towing
  91
- Troubleshooting
  94
- Preparation for Winter Riding
  98
- Transporting
  100
Cleaning Procedure and Storage Procedure

104
- Preparation for Cleaning
  105
- Washing Your Atv
  106
- Inspection after Cleaning
  107
- Storage Procedure
  107
- Maintenance During Storage
  108
- Procedure for Returning to Service
  108
- Consumer Information
  110
- Specifications
  115

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Suzuki LT-F400 Manuals

Suzuki LT-F400 Service Manual (502 pages)

Table of Contents

Section 0 General Information

Component Location

Specifications

0B-5 Maintenance and Lubrication

Specifications

Special Tools and Equipment

Repair Instructions

Service Data

Specifications

Section 1 Engine

Precautions

Engine General Information and Diagnosis

Diagnostic Information and Procedures

Precautions

Emission Control Devices

General Description

Repair Instructions

Schematic and Routing Diagram

Engine Mechanical

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Engine Lubrication System

Precautions

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

General Description

Fuel System

Precautions

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Ignition System

Schematic and Routing Diagram

Diagnostic Information and Procedures

Repair Instructions

Specifications

Special Tools and Equipment

Starting System

Schematic and Routing Diagram

Component Location

Diagnostic Information and Procedures

Repair Instructions

Special Tools and Equipment

Specifications

Schematic and Routing Diagram

Charging System

Diagnostic Information and Procedures

Component Location

Repair Instructions

Specifications

Special Tools and Equipment

Exhaust System

Precautions

Repair Instructions

Specifications

Section 2 Suspension

Precautions

Diagnostic Information and Procedures

Suspension General Diagnosis

Repair Instructions

Front Suspension

Special Tools and Equipment

Specifications

Repair Instructions

Rear Suspension

Special Tools and Equipment

Specifications

Wheels and Tires

Precautions

Repair Instructions