Suzuki LT-Z250 Service Manual page 85

REASSEMBLY
Assemble the transfer in the reverse order of disassembly. Pay
attention to the following points:
NOTE:
* Always use new snap rings.
* Before installing the gears, coat lightly engine oil to the shafts
and gears.
'
* Never reuse a snap ring. After a snap ring has been
removed from a shaft, it should be discarded and a
new snap ring must be installed.
* When installing a new snap ring, care must be taken
not to expand the end gap larger than required to slip
the snap ring over the shaft.
* After installing a snap ring, always ensure that it is
completely seated in its groove and securely fitted.
When installing a new snap ring, pay attention to the direction
of the snap ring. Fit it to the side where the thrust is as shown
in the figure.
Install the clutch sleeve hub nut 1 onto the right end of the
countershaft.
Apply THREAD LOCK SUPER to the internal face of the 2nd
drive gear.
Install the 2nd drive gear by a hydraulic press and special
tool.
* 99000-32030: THREAD LOCK SUPER 1303
& 09913-70210: Bearing installer set
NOTE:
After installing the 2nd drive gear, check the 4th drive gear spins
smoothly with your fingers.
ENGINE 3-43
Thrust
Sharp edge