Master Cylinder Inspection; Master Cylinder Reassembly And Remounting - Suzuki LT-Z250 Service Manual

Remove the piston/secondary cup, primary cup and spring.
7 Secondary cup
8 Piston
9 Primary cup
0 Spring

MASTER CYLINDER INSPECTION

MASTER CYLINDER
Inspect the master cylinder bore for any scratches or damage. If
any damages are found, replace the master cylinder with a new
one.
PISTON AND RUBBER PARTS
Inspect the piston surface, primary cup, secondary cup and dust
boot for any scratches, wear or damage. If any damages are
found, replace them with a new one.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cylinder in the reverse
order of removal and disassembly. Pay attention to the following
points:
$
* Wash the master cylinder components with new
brake fluid before reassembly.
* Do not wipe the brake fluid off with a rag after wash-
ing the components.
* When washing the components, use the specified
brake fluid. Never use different types of fluid or
cleaning solvents such as gasoline, kerosine, etc.
* Apply brake fluid to the master cylinder bore and all
the component to be inserted to the bore.
) Specification and classification: DOT 4
CHASSIS 7-27