Roland TrueVIS VG-640 User Manual

Printer/cutters

Hide thumbs Also See for TrueVIS VG-640:

Setup manual (38 pages)

Supplemental manual (30 pages)

Table Of Contents

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

200

Table of Contents

Quick Links

Troubleshooting

Summary of Contents for Roland TrueVIS VG-640

Page 1 Roland DG Corp.  Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage that may occur through use of this product, regardless of any failure to perform on the part of this product.
Page 2 LGPL source code used in this product by downloading it from the following website: http://www.rolanddg.com/gpl/ Roland DG Corp. has licensed the MMP technology from the TPL Group. Copyright (c) 2012 - 2013, Murata Manufacturing Co., Ltd. All rights reserved. Redistribution and use in source and binary forms, with or without modification, are permitted provided that...
Page 3: Table Of Contents
Contents Contents ........................1 Chapter 1 Machine Highlights ...................5 Part Names and Functions ...................6 Printer Unit ................................6 Operation Panel ..............................11 Warning Labels ..............................12 Vignettes d'avertissement ..........................13 Menu List ........................14 Main Menu ................................14 Function Menu ..............................18 Language and Unit Menu ..........................19 Important Notes on Handling and Use ...............20 Printer Unit ................................20 Ink Pouches ................................21...
Page 4 Contents Chapter 3 Maintenance ....................79 Daily Maintenance ......................80 Cleaning ...................................80 When "EMPTY DRAIN BOTTLE" Is Displayed ....................81 Disposing of Discharged Fluid .........................82 Timing of Print Head Care and Maintenance .....................84 When Normal Cleaning Is Not Effective ..............85 Medium/Powerful Cleaning ..........................85 Monthly Cleaning .......................87 Manual Cleaning ..............................87 If Colors Are Uneven ....................94...
Page 5 Correcting Misalignment for Printing and Cutting When Using Crop Marks ......148 Using Media Take-Up System ..................151 About Media Take-Up System ........................151 Performing Operations from Roland DG Mobile Panel ..........152 What Is Roland DG Mobile Panel? ....................... 152 Downloading Mobile Panel ........................... 152 Using Mobile Panel ............................
Page 6 App Store, iTunes are the trademarks or the registered trademarks of Apple Inc. registered in the U.S. and other countries. Company names and product names are trademarks or registered trademarks of their respective holders. http://www.rolanddg.com/ Copyright © 2015 Roland DG Corporation...
Page 7: Chapter 1 Machine Highlights
Chapter 1 Machine Highlights Part Names and Functions ..................6 Printer Unit ........................6 Operation Panel......................11 Warning Labels ....................12 Vignettes d'avertissement ..................13 Menu List ........................14 Main Menu ......................... 14 Function Menu ......................18 Language and Unit Menu ..................19 Important Notes on Handling and Use ...............20 Printer Unit .........................
Page 8: Part Names And Functions
Part Names and Functions Printer Unit Front Name Function overview Open this cover to access the slots in which the Ink slot cover, ink slots ink trays are inserted. Leave this closed except when switching ink trays. Open this when necessary, such as when load- Front cover ing media.
Page 9 Part Names and Functions Rear Name Function overview Main power switch Switch the main power on/off. Power-cord connector Use this to connect the power cable. Loading lever (rear) Operate this when you load media. Media holders Use these when you load media. Shafts Use these when you load media.
Page 10 Part Names and Functions Front Cover Interior/Print Head Area Name Function overview This light illuminates the front cover interior. This makes it easier to see the printing status. It flashes Print light in red if a serious error occurs. P. 9 "Serious Errors Indicated by the Print "...
Page 11 Part Names and Functions Name Function overview This clamps the edge of the media to keep it from Media clamp coming loose. It also prevents fuzz on the cut edge of the media from touching the print heads. These indicate the locations of the grit rollers. When Grit patterns loading media, be sure to place the pinch rollers within the ranges indicated by these patterns.
Page 12 Part Names and Functions If a Cover Opens during Operation If the front cover, left cover, or right cover (hereinafter referred to as "cover") opens during an operation in which the print-head carriage moves such as printing or cutting, the machine makes an emergency stop. When an emergency stop occurs, a message prompting you to close the cover will be displayed on the screen.
Page 13: Operation Panel
Part Names and Functions Operation Panel Part Name Description Notation in this manual This displays various setting menus and W1200mm Display screen other information. 　　 This switches the printer on and off. (To switch the printer off, hold down the Sub power switch switch for one second or longer).
Page 14: Warning Labels
Part Names and Functions Warning Labels Warning labels are affixed to the machine to make areas of danger immediately clear. The meanings of these labels are as follows. Be sure to heed their warnings. Also, never remove the labels or allow them to become dirty. Caution: Pinching Hazard Be careful not to allow the fingers to become pinched...
Page 15: Vignettes D'avertissement
Part Names and Functions Vignettes d'avertissement Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones dangereuses. La sig- nification des vignettes est donnée ci-dessous. Respecter les avertissements. Ne jamais retirer les vignettes et ne pas les laisser s'encrasser. Attention : Risque de pincement Faire attention de ne pas coincer les doigts pendant le chargement du support...
Page 16: Menu List
Menu List Main Menu Press To the [CUTTING MENU] menu メニュー MENU ﾒﾃﾞｨｱｾｯﾃｨﾝｸﾞ MEDIA SETTING To the [SAVE] menu To the [NAME8] menu MENU PRESET LOAD PRESET LOAD NAME1 LOAD NAME8 To the [NAME1] menu To the [NAME8] menu PRESET SAVE SET NAME...
Page 17 Menu List Continue To the [TEST PRINT POS] menu MENU SUB MENU EDGE DETECTIONプ SUB MENU EDGE DETECTIONプ ENABLE ENABLE SUB MENU SCAN INTERVAL SCAN INTERVAL OFF　　 1.0sec SUB MENU VACUUM POWER VACUUM POWER AUTO　　　90% SUB MENU FULL WIDTH S FULL WIDTH S FULL　...
Page 18 Menu List Continue Continue Continue To the [DRAIN BOTTLE] menu SUB MENU MAINTENANCE　 MAINTENANCE REPLACE WIPER　 MAINTENANCE　　 REPLACE KNIFE　 MAINTENANCE　　 TRAY CLEANING　　 MAINTENANCE　　 DRAIN BOTTLE　 To the [REPLACE WIPER] menu SUB MENU TEST PRINT POS TEST PRINT POS　　 SCAN FEED To the [BLUETOOTH] menu MENU SYSTEM INFO.
Page 19 Menu List Continue MENU INK REMAINING To the [AUTO DISPLAY] menu MENU SHEET REMAIN SHEET REMAIN PRINT MEMO SHEET REMAIN SET LENGTH SET LENGTH 0.0m 99.9m SHEET REMAIN AUTO DISPLAY AUTO DISPLAY DISABLE ENABLE　　　 To the [PRINT MEMO] menu To the [AUTO ENV.MATCH] menu To the [TEST PRINT 2] menu MENU CUTTING MENU...
Page 20: Function Menu
Menu List Function Menu Press 〔To the [PRINT LIGHT] menu FUNCTION BASE POINT BASE POINT ALIGN POINT 1 (*1) (*1)(*2) To the [MANUAL CL.] menu FUNCTION CLEANING CLEANING TEST PRINT CLEANING NORMAL CL. NORMAL CL. CLEANING MEDIUM CL. MEDIUM CL. CLEANING POWERFUL CL.
Page 21: Language And Unit Menu
Menu List Language and Unit Menu While holding down , switch on the sub power. MENU LANGUAGE MENU LANGUAGE ENGLISH JAPANESE ナｶﾞサ　タンイ LENGTH UNIT ミリ INCH ｲﾝﾁオンﾄﾞ　タンイ TEMP. UNIT 。。。。　 ° 　...
Page 22: Important Notes On Handling And Use
Important Notes on Handling and Use This machine is a precision device. To ensure the full performance of this machine, be sure to observe the following important points. Failure to observe them may not only result in loss of performance, but may also cause malfunction or breakdown. Printer Unit This machine is a precision device.
Page 23: Ink Pouches
Important Notes on Handling and Use Ink Pouches Ink pouches come in various types. • Use a type that is compatible with the printer. Never subject the machine to impacts or attempt to disassemble it. • Never drop the machine or shake it forcefully. The impact may rupture the internal pouches and cause the ink to leak.
Page 25: Chapter 2 Basic Operation
Chapter 2 Basic Operation Power Supply Operations ..................24 Turning the Power On ....................24 Turning the Power Off....................25 Precautions When Operating the Power Supply ............26 Sleep Mode (Power-saving Feature) ................. 26 About the Media Used ....................27 Types of Media ......................27 Conditions for Usable Media ..................
Page 26: Power Supply Operations
Power Supply Operations Turning the Power On WARNING When output is not being performed, remove any loaded media or switch off the sub power. The continued application of heat at a single location may cause the release of toxic gases from the media or pose a fire hazard. Procedure Close the front cover.
Page 27: Turning The Power Off
Power Supply Operations Turning the Power Off WARNING When output is not being performed, remove any loaded media or switch off the sub power. The continued application of heat at a single location may cause the release of toxic gases from the media or pose a fire hazard. Procedure Switch off the sub power whenever printing is finished.
Page 28: Precautions When Operating The Power Supply
Power Supply Operations Precautions When Operating the Power Supply Always keep the main power switched on. Never switch off the main power. When the main power is on, the automatic maintenance function is carried out periodically. If the automatic maintenance is not carried out, the printer may malfunction. For example, the print heads may be damaged.
Page 29: About The Media Used
76.2 mm (3 in.) or 50.8 mm (2 in.) (*b) *a: Applies to both roll and sheet media. *b: To use 2-inch media, the optional media flanges are required. For information about optional items, contact your authorized Roland DG Corp. dealer. Maximum Roll Weight 40 kg (88 lb.) Note: If using the take-up system, this specification depends on the conditions of media that can be used with the take-up system.
Page 30: Basic Printing Method
Basic Printing Method Printing Flow Step 1 : Loading Roll Media (Setup of Media) (P. 29) First, load the media on the printer. Load the media correctly according to the explanations. Step 2 : Initial Adjustment (Correcting for Misalignment in Bidi- rectional Printing) (P.
Page 31: Step 1 : Loading Roll Media (Setup Of Media)
Note: The media holders of this machine are designed to be used exclusively with media that has a paper tube (core) with an inner diameter of 3 inches. To use 2-inch media, the optional media flanges are required. For information about optional items, contact your authorized Roland DG Corp. dealer. Open the front cover.
Page 32 Basic Printing Method Fit the paper tube (core) of the media on the end cap of the left media holder, and then move the right media holder to fit its media cap onto the paper tube (core) of the media. Fit the paper tube onto the media holders securely to prevent the media from moving easily.
Page 33 Basic Printing Method Determine the positions of the media holders, and then secure them in place. Determine the left and right positions of the media with the grit patterns used as the reference. Note the following points when determining the positions. •...
Page 34 Basic Printing Method Secure the media holders by tightening the retaining screws. Pull out the media over the platen. Pass the leading edge of the media between the pinch rollers and the grit rollers. Pinch roller Front Media Grit roller Make sure the front cover is open.
Page 35 Basic Printing Method Lower the loading lever (rear). The media is held in place. At this time, the message "CLOSE FRONT COVER" is displayed on the screen, but continue operations without closing the front cover. (Move to the front of the printer.) Gently hold down the media and raise the loading lever (front).
Page 36 Basic Printing Method Secure the media in place. Make sure both edges of the media are above the grit rollers. Be sure to place the right edge of the media on the right-end grit roller. Grit roller Place the left and right pinch rollers (affixed with blue stickers) on both edges of the media.
Page 37 Basic Printing Method Place the middle pinch rollers over all the remaining grit rollers covered by the media. There are grit patterns wherever there are grit rollers. Be sure to remove the remaining middle pinch rollers. Grit pattern Middle pinch roller Grit roller (below the media) Attaching and detaching middle pinch rollers...
Page 38 Basic Printing Method Lower the loading lever (front). The media is held in place. Line up the edges of the media with the centers of the holes of the media clamps (left and right). When you are performing cutting only, do not use the media clamps. "...
Page 39: Step 2 : Initial Adjustment (Correcting For Misalignment In Bidirectional Printing)
Basic Printing Method Step 2 : Initial Adjustment (Correcting for Misalignment in Bidirectional Printing) This machine performs bidirectional printing (in which the heads perform printing during both their out- bound pass and return pass). This method offers the advantage of being able to shorten output times, but subtle misalignment occurs during the outbound and return passes, which makes "bidirectional correction"...
Page 40 Basic Printing Method View the printed test pattern, and then determine the correction values from "BI-DIR NO.1 H1" to "BI-DIR NO.1 H4." The test pattern is made of groups of two lines. Select the value that gives the least misalignment between the two lines.
Page 41: Step 3 : Batch Settings
Basic Printing Method Set the correction values from "H1" to "H4." Press [ ] or [ ] to select a value from H1 to H4. Press [ ] or [ ] to select the correction value. When you have finished setting the correction values, press [ENTER]. The screen shown below appears again.
Page 42 Basic Printing Method Press [MENU]. Press [ENTER]. MENU MEDIA SETTING If you want to cancel the batch settings before they are completed, see the following page. " P. 51, "Canceling Batch Settings before They Are Completed" Set the print heater and dryer temperatures. (Separate setting " P.118 Press [ ] or [ ] to set the "PRINT HEATER"...
Page 43 Basic Printing Method Move the height-adjustment lever to adjust the print head height. When you change the position of the height-adjustment lever, the display screen will change. When the lever is moved to the "High" direction, the buzzer sounds twice. When it is moved to the "Low"...
Page 44 Basic Printing Method View the printed test pattern, and then determine the correction values. Select the value to make the gap and overlap between the upper/lower squares smallest. In the case of the following figure, select "-0.40." When you cannot choose between two sequential numbers, specify a value that is between them.
Page 45 Basic Printing Method Perform the correction for misalignment in bidirectional printing. (Separate setting " P.124 Press [ ] to select "SET." ADJUST BI-DIR. [SET] NEXT Press [ENTER] to confirm your entry. The test pattern of bidirectional correction is printed. You can select "NEXT" and press [ENTER] to proceed to the next menu. Press [ENTER].
Page 46 Basic Printing Method Press [ENTER] to confirm your entry. The test pattern is printed again. Check that the misalignment is minimized for the two vertical lines indicated by " " (that is, the current correction value). If the misalignment is smaller for another set of vertical lines return to step to perform the setting again.
Page 47 Basic Printing Method Peel off the two cut shapes (a circle and a square). <Two shapes are peeled off together/backing paper is also cut> Press [ ] to select "YES." CONTINUE ADJ.? [YES] DONE <Two shapes are peeled off separately> Press [ ] to select "DONE."...
Page 48 Basic Printing Method Correct the misalignment of the printing and cutting positions. (Separate setting " P.139 M E M O Subtle misalignment between the printing and cutting positions may occur due to the thickness of the media or the head height. We recommend that you make corrections to match the media you are using.
Page 49 Basic Printing Method Press [ENTER]. INPUT ADJ. VALUES Check the correction values from the test pattern (P&C2) condition. The point where the cutting line intersects the correction-value scale is the correction value. Check the scan direction (the direction of print head movement) and the feed direction (the media feed direction).
Page 50 Basic Printing Method Press [ENTER] to confirm your entry. If you select "YES," the test pattern (P&C1) is printed and cut again. Go back to step and perform the setting again. If you select "DONE," proceed to the next procedure. Correct the misalignment of the printing and cutting positions when using crop marks.
Page 51 Basic Printing Method Press [ENTER] to confirm your entry. If you select "YES," the test pattern (C&C2) for setting the correction values is printed and cut. Pro- ceed to the next procedure. If you select "DONE," proceed to step Press [ENTER]. INPUT ADJ.
Page 52: Drying Time
Basic Printing Method Press [ENTER] to confirm your entry. If you select "YES," the test pattern (C&C1) is printed and cut again. Go back to step and perform the setting again. If you select "DONE," proceed to the next procedure. Set the drying method and time after printing.
Page 53 Basic Printing Method Save the settings as a preset. Press [ ] to select [SAVE]. PRESET [SAVE] NEXT Press [ENTER] to confirm your entry. If you select "NEXT" and press [ENTER], the screen in step is displayed, and the settings you have selected up to this point are not saved as a preset.
Page 54 Basic Printing Method Press [ENTER] to confirm your entry. The screen shown below appears again. MENU MEDIA SETTING Selecting "NO" in step returns you to the screen that was displayed when you pressed [MENU].
Page 55: Step 4 : Setting The Base Point
Basic Printing Method Step 4 : Setting the Base Point Set the base point in order to determine the area on the loaded media in which to print (the output area). The base point indicates the right edge of the output area. You can print without setting the base point, but setting the output area enables you to use media without being wasteful and also to print on the targeted location.
Page 56: Step 5 : Printing Tests And Normal Cleaning
Basic Printing Method Press [ENTER] to confirm your entry. [BASE] lights. When the screen displays the character "B" together with the printable width at the location (as shown in the following figure), setting is completed. W1100mm Step 5 : Printing Tests and Normal Cleaning Before you carry out actual printing, perform a printing test to ensure no dot drop-out occurs.
Page 57 Basic Printing Method Perform normal cleaning. Press [FUNCTION] Press [ ], [ ], then [ ] to display the screen shown below. CLEANING NORMAL CL. Check for the group with dot drop-out by viewing the printing-test results. If the Printing-test Results Are Difficult to Interpret Examine the results from different angles in a well-lighted location.
Page 58 Basic Printing Method Press [FUNCTION] to go back to the original screen. Repeat step to make sure the dot drop-out has been corrected. M E M O When performing continuous test prints, there is no need to set the base point from the second print onward.
Page 59: Step 6 : Starting Output
Basic Printing Method Step 6 : Starting Output M E M O Check that you can perform communication through the Ethernet interface. Communication is possible if the status LED on the Ethernet connector located on the side of the printer lights up in green. Activity LED This flashes in yellow while data is being received from the network.
Page 60 Basic Printing Method Send the output data from the computer. Create the output data using drawing application software. For information on how to create the data, refer to the documentation of your application software. To perform cutting or printing and cutting, you have to include the cutting data in the output data. For information on how to create cutting data, refer to the documentation for the included software RIP.
Page 61: Basic Settings For Cutting
Basic Settings for Cutting Hints and Tips for Cutting Settings • Setting the [PREFEED] menu item to "ENABLE" makes the machine automatically feed out media and take it up again before cutting. This makes it unnecessary to run out media to the rear of the machine before the operation.
Page 62: Preventing Pulling Of The Media With Undue Force
Basic Settings for Cutting Preventing Pulling of the Media with Undue Force Procedure Press [MENU]. Press [ ] to display the screen shown below. MENU CUTTING MENU Press [ ] once, and then press [ ] several times to display the screen shown below. CUTTING MENU PREFEED Press [ ] to display the screen shown below.
Page 63: Setting The Cutting Test And The Blade Force
Basic Settings for Cutting Setting the Cutting Test and the Blade Force For high-quality cutting, we recommend carrying out a cutting test to check the cutting quality for the media before you perform actual cutting. Adjust the blade force depending on the cutting quality. Carry out the cutting test.
Page 64 Basic Settings for Cutting Peel off the cut shapes to verify the cutting quality. <Two shapes are peeled off separately> You do not need to perform the setting because the blade force is appropriate. <Two shapes are peeled off together/backing paper is also cut> Proceed to the next step to set the blade force.
Page 65: Printing And Cutting With Crop Marks
Printing and Cutting with Crop Marks What Is Printing and Cutting with Crop Marks? "Crop marks" are marks used to align positions. If you are removing the printed media and loading it again in order to cut it (for example, if you are processing the media such as laminating after printing, and then loading this media again for cutting), you have to align the printing and cutting positions.
Page 66: How To Print And Cut With Crop Marks
Printing and Cutting with Crop Marks How to Print and Cut with Crop Marks Print with crop marks. Use your software RIP to configure the settings to print with crop marks. For information on how to make the setting, refer to the documentation for the software RIP you're using.
Page 67 Printing and Cutting with Crop Marks Remove the printed media from the printer. Remove the printed media. Here you can perform laminating or other operation that does not use this machine. Load the media again, and then cut it. Use your software RIP to configure the settings to detect crop marks during cutting. The crop marks are automatically detected during cutting, and the cutting position is aligned with the printing position.
Page 68: Printing And Cutting With Crop Marks: Basic Troubleshooting
Printing and Cutting with Crop Marks Printing and Cutting with Crop Marks: Basic Troubleshooting Automatic Detection of Crop Marks Fails If the automatic detection of crop marks fails, the screen shown below appears and operation stops. CROPMARK ERROR NOT FOUND Press any key to return to the previous screen.
Page 69: Ink Pouch/Cleaning Liquid Pouch Replacement
Ink Pouch/Cleaning Liquid Pouch Replacement Out-of-ink Warnings When an ink pouch runs out, printing pauses (unless the factory default settings have been changed), and a warning beep sounds. The ink slots and the display screen indicate which color has run out as shown below. Indicates that there is a remaining amount of ink.
Page 70: Ink Pouch Replacement
Ink Pouch/Cleaning Liquid Pouch Replacement Ink Pouch Replacement WARNING Never store ink or discharged fluid in any of the following locations:  Any location exposed to open flame  Any location where high temperature may occur  Near bleach or any other such oxidizing agent or explosive material ...
Page 71 Ink Pouch/Cleaning Liquid Pouch Replacement Remove the ink pouch from the pouch tray. Gently shake the new ink pouch. During storage, the ink components may have precipitated. When replacing an ink pouch, gently shake the new ink pouch to mix its contents before setting the ink pouch in the tray. Set the new ink pouch in the pouch tray.
Page 72: Cleaning Liquid Pouch Replacement
Ink Pouch/Cleaning Liquid Pouch Replacement Close the ink slot cover. Cleaning Liquid Pouch Replacement WARNING Never store ink or discharged fluid in any of the following locations:  Any location exposed to open flame  Any location where high temperature may occur ...
Page 73 Ink Pouch/Cleaning Liquid Pouch Replacement Remove the cleaning liquid pouch from the tray. Set the new cleaning liquid pouch in the tray. Hook Check that the hook has caught. Set the pouch tray in the cleaning liquid slot. Insert the ink tray as far as it will go.
Page 74: Other Basic Operations
Other Basic Operations Loading Sheet Media (Setup of Media) Load the sheet media on the printer. When you have finished loading the media, [SETUP] lights. This work is referred to as "Setup of Media." Pull out the media over the platen. Open the front cover.
Page 75 Other Basic Operations Pass the leading edge of the media between the pinch rollers and the grit rollers. Pinch roller Front Media Grit roller Make sure the front cover is open. Lower the loading lever (rear). The media is held in place. At this time, the message "CLOSE FRONT COVER"...
Page 76 Other Basic Operations (Move to the front of the printer.) Gently hold down the media and raise the loading lever (front). The media is released. Pull out the media over the platen. Secure the media in place. Make sure both edges of the media are above the grit rollers. Be sure to place the right edge of the media on the right-end grit roller.
Page 77 Other Basic Operations Place the left and right pinch rollers (affixed with blue stickers) on both edges of the media. Position them approximately 10 mm (0.39 in.) from each edge of the media. Left pinch roller (affixed with a blue sticker) Right pinch roller (affixed with a blue sticker) About 10 mm (0.39 in.) About 10 mm (0.39 in.)
Page 78 Other Basic Operations Straighten the media. Align the media with the line indicated with the arrow in the following figure. Lower the loading lever (front). The media is held in place. Line up the edges of the media with the centers of the holes of the media clamps (left and right).
Page 79: Pausing Or Canceling Output
Other Basic Operations Pausing or Canceling Output You can pause and cancel output before it finishes. I m p o rt a n t We do not recommend resuming printing because horizontal stripes are produced at the place where printing was paused. Procedure Press [PAUSE] before printing finishes.
Page 80 Other Basic Operations Press [ENTER]. The media is cut off. Blade protector Blade protector The media is fed to the front. The media is cut off here. Printed portion You can configure settings in the software RIP for automatic media cutoff after output has finished. For information on how to configure the settings, refer to the documentation for the software RIP you are using.
Page 81: Chapter 3 Maintenance
Chapter 3 Maintenance Daily Maintenance .....................80 Cleaning ........................80 When "EMPTY DRAIN BOTTLE" Is Displayed ............81 Disposing of Discharged Fluid ................... 82 Timing of Print Head Care and Maintenance ............84 When Normal Cleaning Is Not Effective ..............85 Medium/Powerful Cleaning..................85 Monthly Cleaning .......................87 Manual Cleaning......................
Page 82: Daily Maintenance
Daily Maintenance Cleaning WARNING Never use a solvent such as gasoline, alcohol, or thinner to perform cleaning. Doing so may cause a fire. CAUTION Before attempting cleaning, switch off the sub power and wait until the platen and dryer cool (approximately 30 minutes). Sudden movement of the machine may cause injury, or hot components may cause burns.
Page 83: When "Empty Drain Bottle" Is Displayed
Daily Maintenance When "EMPTY DRAIN BOTTLE" Is Displayed The message shown below appears when a certain amount of discharged fluid has collected in the bottle. EMPTY DRAIN BOTTLE Procedure When the message shown below appears, detach the bottle, discard the discharged fluid to empty it.
Page 84: Disposing Of Discharged Fluid
Daily Maintenance Disposing of Discharged Fluid The drain bottle collects discharged fluid. You can dispose of discharged fluid even if the message "EMPTY DRAIN BOTTLE" is not displayed on the screen. Dispose of discharged fluid before the drain bottle becomes full. Procedure Press [MENU].
Page 85 Daily Maintenance Press [ENTER]. EMPTY DRAIN BOTTLE Press [ENTER]. RESET DRAIN COUNTER Press [MENU] to go back to the original screen. WARNING Never place discharged fluid or ink near an open flame. Doing so may cause a fire. CAUTION To store discharged fluid temporarily, place it in the included drain bottle or in a durable sealed container such as a metal can or polyethylene tank, and cap the container tightly.
Page 86: Timing Of Print Head Care And Maintenance
Note: The print heads are components that wear out. Periodic replacement is required, with the frequency of replacement depending on use. Purchase them from your authorized Roland DG Corp. dealer. Daily Care and Maintenance ...
Page 87: When Normal Cleaning Is Not Effective
When Normal Cleaning Is Not Effective Medium/Powerful Cleaning I m p o r t an t "Medium" and "powerful" cleaning consume more ink than "normal cleaning," and overly frequent use may damage the print heads themselves. Avoid using it more than necessary. When problems such as dot drop-out are not resolved by normal cleaning (P.
Page 88 When Normal Cleaning Is Not Effective Select the group of print heads to clean. Press [ ] or [ ] to select the group of print heads that is not to be cleaned. MEDIUM CL. POWERFULL CL. Press [ ] or [ ] to get rid of the group display. MEDIUM CL.
Page 89: Monthly Cleaning
30 minutes. • Never use any implements other than the included cleaning sticks. Cotton swabs or other lint-producing items may damage the print heads. If you use up the cleaning sticks, contact your authorized Roland DG Corp. dealer.
Page 90 Monthly Cleaning I f a w a rn i n g b e e p s o u n d s d u r in g c le a n i n g A warning beep sounds 30 minutes after operation starts. Temporarily stop work, attach the left and right covers, and then close the front cover.
Page 91 Monthly Cleaning When the following screen is displayed, remove the cut rail. REMOVE CUT RAIL Press [ENTER]. When the following screen is displayed, close the left cover. CLOSE COVER L When the following screen is displayed, open the left cover. OPEN COVER L...
Page 92 Monthly Cleaning When the following screen is displayed, open the right cover. OPEN COVER R Preparation is complete once the following screen is displayed. FINISHED? Clean the wiper and the area around the print heads. Touch the location shown in the figure to discharge any static electricity. Moisten the cleaning stick with the cleaning liquid.
Page 93 Monthly Cleaning Clean the locations shown in the following figure. Be especially careful to clean away any fibrous dust (lint). Area to clean During this work, be careful not to touch the print head surface (nozzle surface) directly with the cleaning stick.
Page 94 Monthly Cleaning End the manual cleaning mode. When cleaning is finished, press [ENTER]. When the following screen is displayed, close the right cover. CLOSE COVER R When the following screen is displayed, close the left cover. CLOSE COVER L When the following screen is displayed, open the left cover. OPEN COVER L When the following screen is displayed, attach the cut rail.
Page 95 Monthly Cleaning Press [ENTER]. When the following screen is displayed, close the left cover. CLOSE COVER L The screen shown below appears, and then cleaning starts. The (approximate) remaining time for the procedure is displayed on the screen. (The display shown below is an example. "01:45" = "1 minute and 45 seconds") CLEANING...
Page 96: If Colors Are Uneven
If Colors Are Uneven Mixing the Ink by Shaking the Pouch Tray If ink components precipitate in the ink pouch, colors may be uneven (unevenness in printed colors). If colors are uneven, remove the pouch trays, and then shake them gently. I m p o rt a n t •...
Page 97: When Dot Drop-Outs/Uneven Colors Are Not Fixed
When Dot Drop-outs/Uneven Colors Are Not Fixed Super Cleaning In the following cases, perform "super cleaning." • If ink discharge issues such as dot drop-out are not corrected after performing cleaning using the cleaning function (normal, medium, powerful) or manual cleaning. •...
Page 98 When Dot Drop-outs/Uneven Colors Are Not Fixed Check for the group with dot drop-out by viewing the printing-test results. If the printing-test results are difficult to interpret Examine the results from different angles in a well-lit location. Take advantage of reflected light to enable visual checking.
Page 99 When Dot Drop-outs/Uneven Colors Are Not Fixed Quickly attach the emptied drain bottle to the machine once more. Press [ENTER]. EMPTY DRAIN BOTTLE WARNING Never place discharged fluid or ink near an open flame. Doing so may cause a fire. CAUTION To store discharged fluid temporarily, place it in the included drain bottle or in a durable sealed container such as a metal can or polyethylene tank,...
Page 100 Note that this operation is an emergency measure. Depending on symptoms, it may damage normal areas and cause symptoms to worsen. If you have any questions, contact your authorized Roland DG Corp. dealer. Procedure Soak up a generous amount of cleaning liquid using a cleaning stick.
Page 101: Replacing Consumable Parts
The wiper is a component that is used when cleaning the print heads. When the following screen is displayed, it is time to replace the wiper. For information about purchasing wipers, contact your authorized Roland DG Corp. dealer. TIME FOR...
Page 102 Replacing Consumable Parts Press [ENTER]. The cutting carriage moves to a location where wiper replacement is possible, and then the screen shown below appears. OPEN COVER R Replace the wiper. Open the right cover. Preparation is complete once the following screen is displayed. FINISHED? Touch the location shown in the figure to discharge any static electricity.
Page 103 Replacing Consumable Parts Replace the wiper. Detaching old wiper Detach the hook Hitching the tweezers to the hole on the wiper makes the removal easier. Pull up and out Hook Tweezers (included part) Attaching new wiper Place the inclined end on the back side. If the wiper is placed inversely, the proper cleaning becomes impossible.
Page 104: Cleaning The Wiper Tray And Replacing The Tray Pads
Replacing Consumable Parts Press [MENU] to go back to the original screen. Perform normal cleaning. P. 54 "Step 5 : Printing Tests and Normal Cleaning" " Cleaning the Wiper Tray and Replacing the Tray Pads Discharged fluid collects in the wiper tray. When the following message appears, it is time to clean the wiper tray.
Page 105 Replacing Consumable Parts Press [ENTER]. Discard the discharged fluid. When the message shown below appears, detach the bottle, discard the discharged fluid to empty it. EMPTY DRAIN BOTTLE CAUTION Before you detach the drain bottle, be sure to wait for the screen to display "EMPTY DRAIN BOTTLE."...
Page 106 Replacing Consumable Parts Clean the wiper tray, and then replace the tray pad. When the following screen is displayed, open the right cover. OPEN COVER R When the following screen is displayed, open the waste valve. OPEN WASTE VALVE Waste valve When the following screen is displayed, close the right cover.
Page 107 Replacing Consumable Parts When the following screen is displayed, replace the tray pad. There are three tray pads. Replace all three tray pads. I m p o r t an t Place the tray pad with an orientation that matches the shape of the wiper tray. If you place the tray pad with the incorrect orientation, it will not be possible to clean the wiper correctly.
Page 108: Replacing The Blade
Replacing Consumable Parts Replacing the Blade If the blade becomes dull, or if the edge of the blade is chipped, or if the blade quality is lowered, replace it with a new blade. CAUTION Be sure to perform operations as specified by the following instructions, and never touch any area not specified in the instructions.
Page 109 Replacing Consumable Parts When the following screen is displayed, open the front cover. OPEN FRONT COVER Preparation is complete once the following screen is displayed. FINISHED? Replace the blade. Remove the blade holder. Replace the blade. Press the pin to push out the old blade. Insert a new blade.
Page 110 Replacing Consumable Parts Install the cutting tool in the cutting carriage. Not OK Tighten the screw. Tug the blade holder upward to make sure it does not come loose. Quit the "REPLACE KNIFE" menu. Close the front cover. Press [ENTER]. When the following screen is displayed again, the blade replacement is finished.
Page 111: Replacing The Separating Knife
Replacing Consumable Parts Replacing the Separating Knife If the separating knife becomes dull, replace it with the included replacement knife. CAUTION Be sure to perform operations as specified by the instructions, and never touch any area not specified in the instructions. Sudden movement of the machine may cause injury.
Page 112 Replacing Consumable Parts OPEN FRONT COVER Preparation is complete once the following screen is displayed. FINISHED? Replace the separating knife. Remove the separating knife. Loosen the screw until it slips out. Grasp the screw portion, and then slowly pull it out in the direction of the arrow. When doing this, do not pull it back toward you.
Page 113 Replacing Consumable Parts Tighten the screw. Take care to ensure that the knife does not slip out of position at this time. Exit the blade replacement menu. Close the front cover. Press [ENTER]. When the following screen is displayed again, the blade replacement is finished. MAINTENANCE REPLACE KNIFE Press [MENU] to go back to the original screen.
Page 114: When Not In Use For A Prolonged Period
When Not in Use for a Prolonged Period Keep Performing Maintenance Switch on the power once a month Switch on the sub power once a month. When you turn on the power, the machine automatically performs operations such as those to keep the print heads from drying out. Leaving the machine unused for a prolonged period may damage the print heads, so be sure to switch on the power to perform these automatic operations.
Page 115: Chapter 4 Advanced Functions
Correcting Misalignment for Printing and Cutting When Using Crop Marks .....148 Using Media Take-Up System ..................151 About Media Take-Up System ..................151 Performing Operations from Roland DG Mobile Panel ..........152 What Is Roland DG Mobile Panel? ...................152 Downloading Mobile Panel ....................152 Using Mobile Panel ......................153...
Page 116: Using Presets
Using Presets Saving the Current Settings (Preset Saving) Procedure Press [MENU]. Press [ ] to display the screen shown below. MENU PRESET Press [ ], then [ ] to display the screen shown below. PRESET SAVE Press [ ] to display the screen shown below. SAVE NAME1 Decide on the preset number.
Page 117 Using Presets Description Using the [PRESET] menu lets you easily change a wide variety of settings to optimize them for the media. Up to eight types of presets can be saved. You can assign a name to each one. Using media names for these may aid recognition and clarity.
Page 118: Loading A Saved Preset
Using Presets Loading a Saved Preset Procedure Press [MENU]. Press [ ] to display the screen shown below. MENU PRESET Press [ ] twice to display the screen shown below. LOAD NAME1 Select the preset that you want to load. Press [ ] or [ ] to select the name of the preset you want to load.
Page 119: Settings For The Media Heating System
Note: By using an optional dryer, you can speed up the drying of the ink more. For recommended dryer models, contact your authorized Roland DG Corp. dealer. P. 122 "Using an Optional Dryer" " WARNING Caution: High temperatures The platen and dryer become hot.
Page 120: Making The Temperature Setting For The Media Heating System
Settings for the Media Heating System Making the Temperature Setting for the Media Heating System Procedure Press [FUNCTION]. Press [ ] several times to display the screen shown below. FUNCTION HEATER CONFIG Press [ ] to display the screen shown below. HEATER CONFIG PRINT 40゜C...
Page 121: Setting The Temperature During Preheating
Settings for the Media Heating System Description With the default settings, simply switching on the power does not make the media heating system warm up to the set temperature. The temperature rises to the set temperature when the media is loaded correctly and [SETUP] lights.
Page 122: Drying The Trailing Edge Of The Printing Area On The Dryer
Settings for the Media Heating System Press [ ] or [ ] to select a setting. • MENU: The system performs heating to the set temperature at all times, without lowering the temperature during preheating. • 30°C: The system maintains a temperature of 30°C (86°F) during preheating. •...
Page 123: Setting The Drying Time After Printing
Settings for the Media Heating System Description ENABLE: Media feed is performed until the trailing edge of the printing area is positioned on the dryer. The margin between the print-end position and the next print-start position is set to a value of 100 mm (3.9 in.) when [OPTION DRYER] is set to "DISABLE"...
Page 124: Using An Optional Dryer
[OPTION DRYER] to "ENABLE." This speeds up the drying of the ink. For recommended dryer models, contact your authorized Roland DG Corp. dealer. For details on how to use the optional dryer, refer to the documentation of the dryer you are using.
Page 125: Using A Blower-Fan Unit
This switches the optional blower-fan unit "ENABLE" or "DISABLE". When using an blower-fan unit, select "ENABLE". And you can speed up drying of the ink more. Contact your authorized Roland DG Corp. dealer for recommended blower-fan unit models. For the details of how to use a blower-fan unit, refer to the documentation for the blower-fan unit you are using.
Page 126: Correction Functions
Correction Functions Correcting for Misalignment in Bidirectional Printing Print the adjustment pattern for bidirectional printing. Press [MENU]. Press [ ] several times to display the screen shown below. MENU ADJUST BI-DIR Press [ ] to display the screen shown below. ADJUST BI-DIR TEST PRINT Press [ENTER].
Page 127: Correcting For Misalignment In Bidirectional Printing More Precisely
Correction Functions View the printed test pattern, and then determine the correction value. Select the value that gives the least misalignment between the two lines. In the case of the following figure, select "+5."When you cannot choose between two sequential numbers, select a value that is between them (you can set correction values in units of "0.5").
Page 128: Alleviating Horizontal Bands (Feed Correction Function)
Correction Functions Alleviating Horizontal Bands (Feed Correction Function) Print the adjustment pattern for feed correction. If using roll media, check that the media is not sagging. Press [MENU]. Press [ ] several times to display the screen shown below. MENU CALIBRATION Press [ ] to display the screen shown below.
Page 129 Correction Functions View the printed test pattern, and then determine the correction value. Select the value to make the gap and overlap between the upper/lower squares smallest. In the case of the following figure, select "-0.40." When you cannot choose between two sequential numbers, specify a value that is between them.
Page 130: Configuring Settings To Match The Properties Of The Media
Configuring Settings to Match the Properties of the Media Adjusting Print Head Height to Match Media Thickness Procedure Press [MENU]. Press [ ] several times to display the screen shown below. MENU HEAD HEIGHT Press [ ] to display the screen shown below. HEAD HEIGHT HIGH Open the front cover.
Page 131: Using Transparent Media
Configuring Settings to Match the Properties of the Media chance of contact with the print heads. When you are using such media, adjust [HEAD HEIGHT] to "HIGH." Printing quality when [HEAD HEIGHT] is set to "HIGH" may be coarser or otherwise lower than when set to "LOW."...
Page 132: Using Hard-To-Dry Media
Configuring Settings to Match the Properties of the Media Using Hard-to-dry Media Procedure Press [MENU]. Press [ ] several times to display the screen shown below. MENU SUB MENU Press [ ], then [ ] to display the screen shown below. SUB MENU SCAN INTERVAL Press [ ] to display the screen shown below.
Page 133: Using Media That Wrinkles Easily/Does Not Move Smoothly
Configuring Settings to Match the Properties of the Media Using Media That Wrinkles Easily/Does Not Move Smoothly Procedure Press [MENU]. Press [ ] several times to display the screen shown below. MENU SUB MENU Press [ ] once, and then press [ ] several times to display the screen shown below. SUB MENU VACUUM POWER Press [ ] to display the screen shown below.
Page 134: Speeding Up Output For Narrow Media
Configuring Settings to Match the Properties of the Media Speeding Up Output for Narrow Media Procedure Press [MENU]. Press [ ] several times to display the screen shown below. MENU SUB MENU Press [ ] once, and then press [ ] several times to display the screen shown below. SUB MENU FULL WITH S Press [ ] to display the screen shown below.
Page 135: Preventing Soiling Of The Media And Dot Drop-Out
Configuring Settings to Match the Properties of the Media Preventing Soiling of the Media and Dot Drop-Out Procedure Press [MENU]. Press [ ] several times to display the screen shown below. MENU SUB MENU Press [ ] once, and then press [ ] several times to display the screen shown below. SUB MENU SLEEP Press [ ] to display the screen shown below.
Page 136: Using Sticky Media
Configuring Settings to Match the Properties of the Media Default Setting [PERIODIC CL.]: NONE Using Sticky Media Procedure Press [MENU]. Press [ ] several times to display the screen shown below. MENU SUB MENU Press [ ] once, and then press [ ] several times to display the screen shown below. SUB MENU MEDIA RELEASE Press [ ] to display the screen shown below.
Page 137: Advanced Cutting Settings
Advanced Cutting Settings Fine-tuning the Cutting Conditions Procedure Carry out the cutting test. P. 61 "Setting the Cutting Test and the Blade Force" " When the cutting of the test pattern is finished, press [ ]. Check the results of the cutting test. •...
Page 138 Advanced Cutting Settings Press [ ] or [ ] to select the cutting condition you want to set. Set the force (pressure) of the blade. (Default setting: 50 gf ) CUT CONFIG FORCE Set the speed of cutting. (Default setting: 30 cm/s) CUT CONFIG SPEED Set the blade offset.
Page 139: Accurately Adjusting The Cutting-In Amount
Advanced Cutting Settings Accurately Adjusting the Cutting-in Amount When you want to perform accurate and fine adjustment of the cutting-in amount, such as when cutting media with thin backing paper, you can obtain good results by adjusting the amount of blade extension. Turn the cap portion of the blade holder to adjust the amount of blade extension.
Page 140: Performing Distance Correction During Cutting
Advanced Cutting Settings Performing Distance Correction During Cutting Procedure Press [MENU]. Press [ ] to display the screen shown below. MENU CUTTING MENU Press [ ] once, and then press [ ] twice to display the screen shown below. CUTTING MENU CALIBRATION Press [ ] twice to display the screen shown below.
Page 141: Correcting The Misalignment Of The Printing And Cutting Positions
Advanced Cutting Settings Press [ ] or [ ] to select the correction value. Set the correction value of the cutting carriage movement direction. SCAN SETTING 0.00% -0.10% I m p o r t an t When you are performing printing followed by cutting, be sure to set the correction value to "0.00%." If you do not set it to "0.00%,"...
Page 142 Advanced Cutting Settings Press [ ] to display the screen shown below. CUTTING MENU PRINT-CUT ADJ. Press [ ] to display the screen shown below. PRINT-CUT ADJ. TEST PRINT Press [ENTER]. The test pattern (P&C1) is printed and cut. The test pattern is printed at three locations on the media: at the two edges and in the center.
Page 143 Advanced Cutting Settings Check the correction values from the test pattern (P&C2) condition. The point where the cutting line intersects the correction-value scale is the correction value. Check the scan direction (the direction of print head movement) and the feed direction (the media feed direction).
Page 144: Prioritizing The Cutting Settings Of This Machine Over The Software Rip Settings
Advanced Cutting Settings Prioritizing the Cutting Settings of This Machine over the Software RIP Settings Procedure Press [MENU]. Press [ ] to display the screen shown below. MENU CUTTING MENU Press [ ] once, and then press [ ] several times to display the screen shown below. CUTTING MENU CUTTING PRIOR Press [ ] to display the screen shown below.
Page 145: Viewing The Automatic Environment Correction Function Settings
Advanced Cutting Settings Viewing the Automatic Environment Correction Function Settings The automatic environment correction function performs automatic adjustments to the optimal condition of this machine according to the operating environment (humidity and temperature). Performing automatic adjustment reduces misalignment in the scanning direction (the direction of cutting carriage movement) during printing and cutting.
Page 146: Correcting The Misalignment Of The Printing And Cutting Positions During Cutting
Advanced Cutting Settings Correcting the Misalignment of the Printing and Cutting Positions during Cutting Procedure During cutting, press [PAUSE] to display the screen shown below. TO CANCEL HOLD DOWN PAUSE KEY The cutting operation is paused. Press [FUNCTION]. Press [ ] several times to display the screen shown below. FUNCTION CUT CONFIG Press [ ] once, and then press [ ] several times to display the screen shown below.
Page 147 Advanced Cutting Settings Set the correction values for the feed direction "F" and the scan direction "S." Press [ ] or [ ] to set the correction value for the feed direction (F). F:+0.30 -0.30mm S:-0.40 -0.20mm Press [ ] or [ ] to set the correction value for the scan direction (S). F:+0.30 -0.30mm S:-0.40 -0.20mm When you have finished setting the correction values, press [ENTER].
Page 148: Advanced Settings For Printing And Cutting With Crop Marks
Advanced Settings for Printing and Cutting with Crop Marks Aligning Positions Manually Depending on the type of media, it may not be possible to detect crop marks automatically. When crop marks cannot be detected automatically, perform alignment manually. The following figure is given as an example to explain how to manually set the base point and align points. M E M O The numbers for align points are determined with reference to the location of the base point, as shown in the following figure.
Page 149 Advanced Settings for Printing and Cutting with Crop Marks Set the align points. Press [ ], [ ], [ ], or [ ] to move the center of the blade to the "align point 1" position. Crop mark (Align point 1) Press [FUNCTION] to display the screen shown below.
Page 150: Correcting Misalignment For Printing And Cutting When Using Crop Marks
Advanced Settings for Printing and Cutting with Crop Marks Correcting Misalignment for Printing and Cutting When Using Crop Marks Note: When performing this setting, be sure to set the value of [CALIBRATION] on [CUTTING MENU] to "0.00%." P. 138 "Performing Distance Correction During Cutting" "...
Page 151 Advanced Settings for Printing and Cutting with Crop Marks Check the test pattern (C&C1). Check whether the printing position and the cutting position are aligned. Cutting position Printing position Printing position and cutting Printing position and cutting position are misaligned. position are aligned.
Page 152 Advanced Settings for Printing and Cutting with Crop Marks Set the correction values for the feed direction "F" and the scan direction "S." Press [ ] or [ ] to set the correction value for the feed direction (F). F:+0.30 -0.30mm S:-0.40 -0.20mm Press [ ] or [ ] to set the correction value for the scan direction (S).
Page 153: Using Media Take-Up System
Using Media Take-Up System About Media Take-Up System • The media take-up system (hereinafter called take-up system) is optional part. • For information on how to assemble, install, and operate the take-up system, refer to the take-up system user’s manual.
Page 154: Performing Operations From Roland Dg Mobile Panel
Performing Operations from Roland DG Mobile Panel What Is Roland DG Mobile Panel? Roland DG Mobile Panel (hereinafter referred to as "Mobile Panel") is an application for mobile terminals. This application can be used to operate the machine by way of Bluetooth communication.
Page 155: Using Mobile Panel
Performing Operations from Roland DG Mobile Panel Using Mobile Panel Procedure Check that the machine's operation panel display shows one of the following screens. If none of these screens is displayed, set up the media or press [MENU]. W1100mm W1100mm SETUP SHEET * If you are using the optional take-up system, "ROLL,"...
Page 156 " • Using Bluetooth communication in the vicinity of TVs or radios may lead to noise in the image or audio. • Roland DG Corp. accepts no responsibility for the leakage of information during a connection using Bluetooth technology. • The mobile terminal that you are using to connect to the printer must comply with Bluetooth standards determined by the Bluetooth SIG and must be a certified device.
Page 157: Other Useful Functions
Other Useful Functions Using the Print Light (Interior Light) Procedure Press [FUNCTION]. Press [ ] to display the screen shown below. FUNCTION PRINT LIGHT Press [ ] to display the screen shown below. PRINT LIGHT AUTO AUTO Press [ ] or [ ] to select the status of the print light. PRINT LIGHT AUTO Press [ENTER] to confirm your entry.
Page 158: Using Media Flanges For Paper Tubes (Cores) With An Internal Diameter Of 2 Inches
Using Media Flanges for Paper Tubes (Cores) with an Internal Diameter of 2 Inches Note: The media flanges for paper tubes (cores) with an internal diameter of 2 inches are optional items. For information about purchasing them, contact your authorized Roland DG Corp. dealer. Pull out the pin.
Page 159: Chapter 5 Administrator Menu
Chapter 5 Administrator Menu Output Operation Management ................158 Printing a System Report ..................158 Determining What Happens When Ink Runs Out ........... 158 Displaying the Amount of Media Remaining ............159 Making Sure to Verify the Setting for the Amount Remaining Every Time the Media Is Changed ........................
Page 160: Output Operation Management
Output Operation Management Printing a System Report This prints system information, including a list of setting values. Procedure Press [MENU]. Press [ ] several times to display the screen shown below. MENU SUB MENU Press [ ] once, and then press [ ] several times to display the screen shown below. SUB MENU SYSTEM REPORT Press [ENTER].
Page 161: Displaying The Amount Of Media Remaining
Output Operation Management Press [ ] or [ ] to select a setting. EMPTY MODE STOP CONT. STOP Printing pauses immediately when an ink pouch becomes empty. CONT. Printing does not stop automatically when an ink pouch becomes empty. When an (continue) ink pouch becomes empty, a warning beep sounds.
Page 162: Making Sure To Verify The Setting For The Amount Remaining Every Time The Media Is Changed
Output Operation Management Press [ ] or [ ] to set the current amount of media remaining. SET LENGTH 0.0m 25.0m Press [ENTER] to confirm your entry. Press [MENU] to go back to the original screen. W1200mm　Ｌ 25.0m 　　 This display is updated.
Page 163: Printing The Amount Of Remaining Media
Output Operation Management Press [ ] to display the screen shown below. AUTO DISPLAY DISABLE DISABLE Press [ ] or [ ] to select "ENABLE." AUTO DISPLAY DISABLE ENABLE Press [ENTER] to confirm your entry. If you select "ENABLE," you must set the [EDGE DETECTION] menu item to "DISABLE." P.
Page 164 Output Operation Management Description Use this when you want to make a record of the remaining length of the media currently in use. Printing the amount of media remaining before you change the media enables you to refer to the printed record and use the value to make the setting for the remaining amount the next time you use the media.
Page 165: System Management Of Printer
System Management of Printer Setting the Menu Language and the Units of Measurement This sets the language and units of measurement displayed on the operation panel screen. Procedure Hold down [MENU] and switch on the sub power. Press [ ] or [ ] to select the display (menu) language. MENU LANGUAGE ENGLISH Press [ENTER] to confirm your entry.
Page 166 Press [MENU] to go back to the original screen. Description This machine supports "Roland DG Mobile Panel" (hereinafter referred to as "Mobile Panel"), which is an application for mobile terminals. When using Mobile Panel, set this machine's Bluetooth communication to "ENABLE." However, when you are operating this machine from its operation panel, you cannot perform operations from Mobile Panel.
Page 167: Setting The Activation Interval For Sleep Mode (Power-Saving Feature)
System Management of Printer ERROR An error has occurred in Bluetooth communication. Contact your authorized Roland DG Corp. dealer. Default Setting [Bluetooth]: DISABLE Setting the Activation Interval for Sleep Mode (Power-saving Feature) Procedure Press [MENU]. Press [ ] several times to display the screen shown below.
Page 168: Viewing System Information
System Management of Printer Viewing System Information * Note: For information on how to set up a network, see the "Setup Guide." Procedure Press [MENU]. Press [ ] several times to display the screen shown below. MENU SYSTEM INFO. You can view the following information: •...
Page 169: Returning All Settings To Their Factory Default Values
System Management of Printer Returning All Settings to Their Factory Default Values This menu returns all settings to their factory default values. However, the settings for [MENU LANGUAGE], [LENGTH UNIT], and [TEMP. UNIT] are not returned to their factory default values. Procedure Press [MENU].
Page 170: When Moving The Unit
When Moving the Unit Procedure from Preparing to Move to Reinstallation Before moving the machine, dispose of the discharged fluid and secure the print heads in place. Attempting to move the machine without first performing these preparations may result in damage to internal components due to leaking ink or damage to the print heads.
Page 171 When Moving the Unit Secure the print heads in place using the retainer. Use the retainer that was attached to the bottom of the machine during its installation. Switch off the main power. Relocate the machine. When the preparation for transfer is complete, transport the machine as soon as pos- sible.
Page 173: Chapter 6 Troubleshooting
Chapter 6 Troubleshooting Attractive Printing or Cutting Is Impossible ..............172 Printed Results Are Coarse or Contain Horizontal Stripes ........172 The Media Becomes Soiled When Printed .............. 173 Colors Are Unstable or Uneven ................174 Cutting Is Misaligned or Skewed ................175 A Media Jam Occurs ....................176 The Media Has Jammed ..................
Page 174: Attractive Printing Or Cutting Is Impossible
Attractive Printing or Cutting Is Impossible Printed Results Are Coarse or Contain Horizontal Stripes Carry out a printing test and make sure no dot drop-out occurs. If dot drop-out is present, perform cleaning of the print heads. Do the print heads show dot drop-out? P.
Page 175: The Media Becomes Soiled When Printed
Attractive Printing or Cutting Is Impossible If attractive printing is impossible even when the media heating system is at a high temperature, try using a higher-quality print mode. Depending on the media, smudging may occur when Is the print mode suitable? using a high-quality print mode, and results may also vary greatly depending on the settings of your software RIP (such as the color-profile selection).
Page 176: Colors Are Unstable Or Uneven
Attractive Printing or Cutting Is Impossible Colors Are Unstable or Uneven Did you shake the ink pouch- Shake new ink pouches gently before you install them. es gently before installing them? If the media is wrinkled and comes loose from the platen, colors may be uneven or the printing quality may suffer.
Page 177: Cutting Is Misaligned Or Skewed
Attractive Printing or Cutting Is Impossible Cutting Is Misaligned or Skewed If the media is not loaded correctly or the media feed is not smooth, cutting may be adversely affected. Make sure the media Is the media loaded cor- is loaded and set up correctly. rectly? P.
Page 178: A Media Jam Occurs
A Media Jam Occurs The Media Has Jammed If an error message is dis- P. 190 "[MOTOR ERROR TURN POWER OFF]" played because the media has jammed, immediately correct the problem. Failure to do so may damage the print heads. Many factors can cause warping or wrinkling.
Page 179: Media Feed Is Not Smooth
Media Feed Is Not Smooth A variety of problems can occur if the media feed is not smooth. This can cause such problems as poor printing quality, contact with the media by the print heads, misaligned positioning, and media jams. Take action as follows. Media Wrinkles or Shrinks Feed is not smooth when the media is not straight or is tensioned unevenly on the left and right.
Page 180: Media Feed Is Not Straight
Media Feed Is Not Smooth Media Feed Is Not Straight Feed is not smooth when the media is not straight or is tensioned unevenly on the left and right. Reload the media. Is the media loaded and set up straight and securely? P.
Page 181: Print Heads Stop Moving
If the Print Heads Still Do Not Move If the heads still do not move, carry out the following emergency response measure, and then contact your authorized Roland DG Corp. dealer. Procedure Switch off the main power, and then open the front cover.
Page 182 Print Heads Stop Moving Gently move the print-head carriage to the home position by hand. Stopping at the place where the audible click is heard locks the print-head carriage in place. Gently apply pressure from the right side to make sure the print-head carriage does not move to the left.
Page 183: Other Problems
Setup Guide P. 166 "Viewing System Information" Make sure the software RIP is running correctly, and then switch Did the software RIP exit the sub power switch off and back on. abnormally? Roland VersaWorks Quick Start Guide...
Page 184: The Media Heating System Doesn't Warm Up
Other Problems 1 2 3 4 5 6 7 8 When the screen shown in the figure is displayed, output data cannot be accepted. If the screen shown in the figure is displayed during printing, the behavior of the machine depends on the [EMPTY MODE] setting. •...
Page 185: It Is Not Possible To Check The Amount Of Discharged Fluid In The Drain Bottle
• DISABLE: The printer's Bluetooth communication is off. • ERROR: An error has occurred in the printer's Bluetooth communication. Contact your authorized Roland DG Corp. dealer. * However, when the above screens are displayed, you cannot perform operations from Mobile Panel.
Page 186 Other Problems The valid range for a Bluetooth connection is approximately 10 Is the distance between the printer and the mobile termi- m. Bring the printer and the mobile terminal on which Mobile nal too far? Panel has been installed as close together as possible. If obstacles (such as people, metal, and walls) are present between Are there any obstacles the printer and the mobile terminal, the Bluetooth connection...
Page 187: A Message Appears
A Message Appears These are the main messages that appear on the machine's display to prompt correct operation. They do not indicate any errors. Follow the prompts and take action accordingly. Message Situation/cause Action [1 ■ 2 ■ 3 ■ 4 ■ 5 ■ 6 Only a small amount of ink Replace the ink pouch indicated by the flashing ■...
Page 188 A Message Appears After verifying the message, press [ENTER]. Either no wiper cleaning liquid pouch has been Either no wiper cleaning liquid inserted or it has run out. If you have forgotten to [CHANGE CL-LIQUID pouch has been inserted or it insert the wiper cleaning liquid pouch, insert it.
Page 189: An Error Message Appears
This describes the error messages that may appear on the machine's display and how to take action to remedy the problem. If the action described here does not correct the problem or if an error message not described here appears, contact your authorized Roland DG Corp. dealer. Message...
Page 190 An Error Message Appears Message Situation/error cause Action [CAN'T PRINT CROP The size of the data including To continue performing output without correcting CONTINUE?] the crop marks is larger than this, press [ENTER]. At this time, the crop marks the printing area of the load- and the portion extending beyond the printing ed media.
Page 191 PUMP PROTECTION] cy stop because the following power. After you switch off the power, contact your state has continued for 10 min- authorized Roland DG Corp. dealer. utes or longer while cleaning (normal, medium, powerful, super, or automatic cleaning while sub power was switched...
Page 192 Confirm the number displayed, and then switch curred or part replacement that off the sub power. After you switch off the power, must be performed by a service inform your authorized Roland DG Corp. dealer of technician is required. the number that appeared on the display.
Page 193: Chapter 7 Appendix
Chapter 7 Appendix Printing Area ......................192 Maximum Area ......................192 Maximum Area When Using Crop Marks ..............192 The Media-Cutoff Location During Continuous Printing .......... 193 About the Blade .......................194 Locations of the Power Rating and Serial Number Labels ........195 Specifications ......................196...
Page 194: Printing Area
Printing Area Maximum Area The printing or cutting area along the horizontal plane (the direction in which the carriages move) is determined by the position of the pinch rollers. Max. 1,600 mm (63 in.) 90 mm (3.6 in.) Printing or cutting area Max.
Page 195: The Media-Cutoff Location During Continuous Printing
Printing Area The Media-Cutoff Location During Continuous Printing When a media-cutoff command is sent from the computer, the cutoff location on the media is as shown in the figure below. Second page 75 mm (3 in.) Location where separated Margin (setting on the computer) First page...
Page 196: About The Blade
About the Blade The cutting conditions and the service life of the blade change according to the media and the operating environment, even when you're using identical blades. The service life also differs according to the type of blade. A rough guide is shown below. Blade life* Amount of Blade...
Page 197: Locations Of The Power Rating And Serial Number Labels
Locations of the Power Rating and Serial Number Labels Serial number This is required when you seek main- tenance, servicing, or support. Never peel off the label. Power ratings Use an electrical outlet that meets the requirements for voltage, frequency, and amperage given here.
Page 198: Specifications
Cutting speed 10 to 300 mm/s (0.4 to 11.8 in/s) Blade force(*3) 30 to 500 gf Blade Type Roland CAMM-1 series blade Blade offset 0.000 to 1.500 mm (0.0 to 59.1 mil) Software resolution 0.025 mm/step (0.98 mil/step) (when cutting) Distance accuracy Error of less than ±0.3 % of distance traveled or ±0.3 mm (±11.8 mil),...
Page 199 • 500 gf is the maximum instantaneous blade force. • The blade force must be adjusted according to details such as the media thickness. • Media type: Media specified by Roland DG Corp. • Temperature: 25°C (77°F), humidity: 50% • Roll media must be loaded correctly.

Roland TrueVIS VG-640 User Manual

Chapter 1 Machine Highlights

Chapter 2 Basic Operation

Chapter 3 Maintenance

Chapter 4 Advanced Functions

Chapter 5 Administrator Menu

Chapter 6 Troubleshooting

Chapter 7 Appendix

Quick Links

Troubleshooting

Related Manuals for Roland TrueVIS VG-640

Summary of Contents for Roland TrueVIS VG-640

Table of Contents