Electric Starter - Service Information; Electric Starter Torque Values; Electric Starter - Specifications - Honda TRX500FM Service Manual

SERVICE INFORMATION
GENERAL
NOTICE
ELECTRIC STARTER
If the current is kept flowing through the starler motor to tum
it
while the engine is not cranking over, the starter motor may be
damaged.
Always turn the ignition switch OFF before servicing the starter motor. The motor could suddenly start. causing serious injury.
The starter motor can be serviced with the engine in the frame.
When checking the starter system, always follow the steps in the troubleshooting (page 6-4),
A weak battery may be unable to tum Ihe starter molor quickly enough, or supply adequate ignition current.
Refor to each section for the foUowing components information.
- Starter clutch (page 13-11)
- Ignition switch (page 22- 11 )
- Engine SlOp switch and starter switch (page 22-11 )
- Front brake inhibitor switch
(page
22-12)
- Gear position switch (page
22-14)
SPECIFICATIONS
ITEM
"'; - - - - - - r..
Unit: mm (in)
STANDARD SERVICE
Starter motor brush length
TORQUE VALUES
ITEM
Starter motor case bolt
: Negative brush set screw
(0.47 )
6.5 (0.26) -----r
Q'TY
- -- --+
2
1
THREAD TORQUE
1
-+
DIA.
), lm,"m"I L .f-'N "',,; m (kgf'm ,
IbHt)
5
4,9 1 0 ,5" ,
5 3.7 (0.4 , 2.7)
6-3