Tooling Specifications; Tooling Size & Weight - Dukane VWA-4300 User Manual

Linear vibration welder 4000 series
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Tooling Specifications

Tooling Size & Weight
Table 13 - I gives the minimum and maximum weight and
lateral dimension for the upper tooling for each model.
The weight is critical since the drive heads are designed
to drive a mass within a specific range. The length of the
upper tooling is specified because you should completely
cover the longitudinal spread of the spring frame to ensure
acoustic coupling. However, you do not want more than
about three inches of lateral (in direction of vibration)
overhang on each end. More than three inches overhang
will allow the unsupported ends to vibrate at their own
resonant frequency. The minimum depth (front to back
distance) of the upper tooling is dictated by the bolt holes
spacing. There is no concern about overhang in the direc-
tion orthogonal to vibration.
Upper Tooling Weight Max. 55 lb / 25 Kg
Upper Tooling Length
Upper Tooling Width
Lower Tooling Weight Max. 1000 lb / 453 Kg
Lower Tooling Length
Lift Table Dimensions
Table Weight
Max. Hydraulic Clamp Force
Max. Programmable Clamp
Force
Table 13 - I Upper and Lower Tooling Weight and Dimensions
Dukane Manual Part No. 403-592-00
VWA4300
Min.
20 lb / 9 Kg
Max. 20" / 508mm
Min.
16" / 406mm
Max. 14" / 355mm
Min.
13" / 330mm
Min.
10 lb / 5 Kg
Max. 24" / 610mm
Min.
16" / 406mm
24" L x 18" W
610mm x 457mm
300 lb / 136 Kg
3140 lb / 1424 Kg 4710 lb / 2052 Kg
3000 lb / 1361 Kg 4500 lb / 2040 Kg
The lower tooling can be as light as you want as long
as it has the necessary strength to rigidly hold the lower
part in place and covers the lower bolt hole pattern. Con-
versely, the lower tooling can be as heavy as you want, as
long as the combined weight of the table and lower tool
allow enough clamping force to be exerted on the part
assembly during welding. Table 13 - I also gives the lift
table size, weight and lift force for each model. The lift
table dimensions are effectively the largest rectangular
tooling that can normally be accommodated.
VWA4500
90 lb / 41 Kg
150 lb / 68 Kg
35 lb / 16 Kg
90 lb / 41 Kg
36" / 914mm
50" / 1270mm
26.5" / 673mm
30" / 762mm
18" / 457mm
24" / 610mm
13" / 330mm
15" / 381mm
1550 lb / 680 Kg
2000 lb / 9907 Kg
10 lb / 5 Kg
15 lb / 7 Kg
38" / 965mm
52" / 1320 mm
26.5" / 673mm
30" / 762mm
3 6 " L x 1 8 " W
5 2 " L x 2 4 " W
965mm x 457mm
1320mm x 610mm
435 lb / 197 Kg
630 lb / 286 Kg
7360 lb / 3338 Kg
5000 lb / 2268 Kg
Minimum table shut height for all
models is 6 inches.
Maximum daylight frame for all
models is 25 inches.
Section 13 - Specifications
VWA4700
VWA4900
200 lb / 91 Kg
110 lb / 50 Kg
70" / 1778mm
50" / 1270mm
24" / 610mm
15" / 381mm
2000 lb / 9907 Kg
15 lb / 7 Kg
72" / 1830mm
50" / 1270mm
7 2 " L x 2 4 " W
1830mm x 610mm
750 lb / 340 Kg
7360 lb / 3338 Kg
5500 lb / 2268 Kg
NOTE
Page 143

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