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Dukane AN400 Application Note
Dukane AN400 Application Note

Dukane AN400 Application Note

Automation interface requirements for j602 basic i/o interface of a dpc 4 welding system

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DUKANE
Intelligent Assembly Solutions
Automation Interface Requirements for J602 Basic I/O Interface
The DPC 4 welding system offers several features that are intended to communicate with automation. These features
allow the automation to control and respond to events that occur during the welding process. This document will provide
guidelines that will help you interface automation to a DPC welding system per Dukane Corporation's requirements.
Information within this document is intended to supplement the information in the DPC 4 manual (Dukane part # 403-557).
Note: Early production models of the DPC IV welding system referred to J602 as the User I/O interface. The
functionality of the Basic I/O Interface and the User I/O Interface are identical. Only the name has changed.
Application Note Topics:
The J602 Pin assignments
The 200-1203 Basic Interface Cable
Status Output Signal Descriptions
Status Output Interface Examples
System Input Signal Descriptions
System Input Interface Examples
© Dukane Corporation 2004. All rights reserved.
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of a DPC 4 Welding System
Dukane Corporation
2900 Dukane Drive Saint Charles, IL 60174 USA
Phone (630) 797-4900 FAX (630) 797-4949
http://www.dukane.com/us
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Summary of Contents for Dukane AN400

  • Page 1 DPC welding system per Dukane Corporation’s requirements. Information within this document is intended to supplement the information in the DPC 4 manual (Dukane part # 403-557). Note: Early production models of the DPC IV welding system referred to J602 as the User I/O interface. The functionality of the Basic I/O Interface and the User I/O Interface are identical.
  • Page 2 Please refer to the Hardware Setup section of the DPC IV manual for details on reconfiguring pin 4 or pin 6 to the required status output signal. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 22102 http://www.dukane.com/us...
  • Page 3 Note: Please refer to the Hardware menu section of the DPC IV manual for further information on these features. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 33103 http://www.dukane.com/us...
  • Page 4 . Please refer to the Hardware Setup section of the DCP IV manual for further details on redefining J602 pin 6. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 44104 http://www.dukane.com/us...
  • Page 5 200-1203 Cable DPC IV status output configuration for use with a PLC requiring sinking inputs. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 55105 http://www.dukane.com/us © Dukane Corporation 2004. All rights reserved.
  • Page 6 200-1203 Cable DPC IV status output configuration for use with a PLC requiring sourced inputs. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 66106 http://www.dukane.com/us © Dukane Corporation 2004. All rights reserved.
  • Page 7 DPC IV status output configuration for use when either isolation is required or the customer device exceeds the maximum ratings of the DPC outputs. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 77107 http://www.dukane.com/us...
  • Page 8 This system response will continue until the contact closure to the DPC ground is removed. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 88108 http://www.dukane.com/us...
  • Page 9 J602 DPC IV system input configuration for use when customer equipment provides contact closure signals with not voltage. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 99109 http://www.dukane.com/us © Dukane Corporation 2004. All rights reserved.
  • Page 10 Common DPC IV system input configuration for use when customer equipment sources voltage to the DPC inputs. Dukane Corporation 2900 Dukane Drive Saint Charles, IL 60174 USA Phone (630) 797-4900 FAX (630) 797-4949 10101010 http://www.dukane.com/us © Dukane Corporation 2004. All rights reserved.

This manual is also suitable for:

Dpc 4