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SVB031
Dukane SVB031 Manuals
Manuals and User Guides for Dukane SVB031. We have
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Dukane SVB031 manual available for free PDF download: User Manual
Dukane SVB031 User Manual (112 pages)
3HP/5HP spin welder
Brand:
Dukane
| Category:
Welding System
| Size: 7.26 MB
Table of Contents
T C Able of
5
Revision History
3
Table of Contents
5
Section 1 - Introduction
11
Important Information
13
Cautions and Warnings
13
Drawings and Tables
13
Notes and Tips
13
Read this Manual First
13
Manual Organization
14
Key Features
15
S 2 Unpacking
17
Section 2 - Unpacking
17
Unpacking System
19
Packing List
19
System Requirements
20
Physical Space
20
Electrical
20
Pneumatic
20
Major Components
20
Spin Welder Rear View
21
Major Components
21
Rear View
21
Spin Welder Front View
22
Front View
22
S 3 Safety
23
Section 3 - Safety
23
Safety Regulations
25
Plastics Health Notice
25
Palm Switches
25
General Safety
25
Electrical Safety
26
AC Power
26
Grounding
27
Mechanical Safety
27
Pneumatic Safety
27
Section 4 - Installation
29
Work Area
31
Securing to Work Table
31
Bench Capacity
31
Leveling
31
Mounting Holes
31
Tooling Attachment
31
Compressed Air
32
Control Cables
32
Base Interface Cable
32
Top-Of-Stroke Cable
33
AC Power
33
Ection Theory of Operation
35
Section 5 - Theory of Operation
35
Spin Welding Process
37
Control Parameters
38
Axial Pressure
38
Surface Velocity
39
Weld Time
39
Surface Velocity (RPM)
39
Hold Time
40
Holdtime
40
Material Considerations
38
Initial Settings
40
Axial Pressure
40
Rpm
41
RPM (Surface Velocity)
41
Weld Time
43
Hold Time
43
Holdtime
43
Part Size
43
Ection Control Functions
45
Section 6 - Control Functions
45
AC Power
47
AC Switch
47
AC Fuses
47
Operate Controls
48
Palm Switches
48
Emergency off
49
Status Display
49
Pneumatic Controls
50
Air Pressure Regulator
50
Regulator Gauge
50
Regulator
50
Down Speed Control
51
Counterbalance Regulator
51
Controller Interface
51
Display
51
Keypad
51
Counterbalance
51
Display/Format Keys
52
Function Keys
52
Number Keys
52
Motor Speed Control
53
Mechanical Controls
53
Height Adjustment
53
Dovetail Locks
54
Bottom Stop
54
Bottom Stop Lock
55
Ection Operational Setup
57
Section 7 - Operational Setup
57
Terminology
59
Hold Time
59
Pre-Load
59
Pre-Spin
59
Weld by Time
59
Weld Time
59
Weld by Distance
60
Tooling Capacity
60
Fixture Height
60
Lower Fixture
60
Upper Hub
60
Setup Checklist
61
Attach Tooling
61
Base Interface Cable
61
Connect AC Power
61
Connect Compressed Air
61
Disable System
61
10. Enable System
62
Counterbalance Regulator
62
Down Speed Adjustment
62
Front Panel Regulator
62
Turn Power on
62
Height Adjustment
62
Press Height Adjustment
62
Stroke Adjustment
63
Bottom Stop Adjustment
63
Stop Lock
63
End-Of-Weld
64
Start-Of-Weld
64
Pneumatic Adjustments
64
Front Regulator
64
Counterbalance
65
Counterbalance Regulator
65
Regulator
65
Down Speed Adjustment
66
Motor Speed Control
66
Down Speed
66
User Interface
67
Power up Sequence
67
Operating Menus
68
Setup
68
RUN Menu
70
MODIFY Menu
71
Input Parameters
72
Max. Time Limit
72
Part Pickup
72
Pickup Time
72
Pre-Load Time
72
PREV and NEXT Keys
73
NEXT Key
73
PREV Key
73
S 8 Maintenance
75
Section 8 - Maintenance
75
AC Power Cord
77
Keypad
77
User Interface Panel
77
Cleaning
77
Display
77
Control Keys
77
Monthly Maintenance
78
Slides & Motor Shaft
78
Rear Counterbalance
78
Slides and Motor Shaft
78
Weekly Maintenance
78
Pre-Filter
78
Exhaust Diffuser
78
Visual Inspection
78
Annual Maintenance
79
Gas Spring
79
Lubricate Slides
80
S 9 Troubleshooting
81
Section 9 - Troubleshooting
81
Welding Process
83
Axial Pressure
83
Hold Time
83
Material Choice
83
Material Choices
83
Parameter Effects
83
Surface Velocity
83
Weld Time
83
Welder Troubleshooting
84
Base Interface Cable
84
Electrical Power
84
Mechanical
84
Pneumatics
84
AC Motor Controller
86
User Interface
86
Section 10 - Contacting Dukane
89
Identify Equipment
91
Our Website
91
Ultrasonics Division Location
91
Ultrasonics Division Email Address
91
Ultrasonics Division Phone Numbers
91
Section 11 - Specifications
93
Energy Requirements
95
AC Power
95
Pneumatic
95
Operating Environment
95
Dimensions
96
Identification Numbers
97
Welder Model and Serial Number
97
Base Model and Serial Number
98
Appendix A - List of Figures & Tables
99
Appendix B - Electrical Schematic
103
Index
107
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