User Manuals: Dukane SVB031 Spin Welder

Manuals and User Guides for Dukane SVB031 Spin Welder. We have 1 Dukane SVB031 Spin Welder manual available for free PDF download: User Manual

Dukane SVB031 User Manual

Dukane SVB031 User Manual (112 pages)

3HP/5HP spin welder

Brand: Dukane | Category: Welding System | Size: 7 MB

Table of Contents

T C Able of

5
- Revision History
  3
- Table of Contents
  5
- Section 1 - Introduction
  11
  - Important Information
    13
    
    Cautions and Warnings
    13
    
    Drawings and Tables
    13
    
    Notes and Tips
    13
    
    Read this Manual First
    13
  - Manual Organization
    14
  - Key Features
    15
S 2 Unpacking

17
- Section 2 - Unpacking
  
  17
- Unpacking System
  
  19
- Packing List
  
  19
- System Requirements
  
  20
  - Physical Space
    20
  - Electrical
    20
  - Pneumatic
    20
  - Major Components
    20
    
    Spin Welder Rear View
    21
- Major Components
  
  21
  - Rear View
    21
  - Spin Welder Front View
    22
    
    Front View
    22
S 3 Safety

23
- Section 3 - Safety
  
  23
- Safety Regulations
  
  25
  - Plastics Health Notice
    25
  - Palm Switches
    25
  - General Safety
    25
- Electrical Safety
  
  26
  - AC Power
    26
  - Grounding
    27
- Mechanical Safety
  
  27
- Pneumatic Safety
  
  27
- Section 4 - Installation
  
  29
  - Work Area
    31
  - Securing to Work Table
    31
    
    Bench Capacity
    31
    
    Leveling
    31
    
    Mounting Holes
    31
  - Tooling Attachment
    31
  - Compressed Air
    32
  - Control Cables
    32
    
    Base Interface Cable
    32
    
    Top-Of-Stroke Cable
    33
  - AC Power
    33
Ection Theory of Operation

35
- Section 5 - Theory of Operation
  
  35
- Spin Welding Process
  
  37
- Control Parameters
  
  38
  - Axial Pressure
    38
  - Surface Velocity
    39
  - Weld Time
    39
    
    Surface Velocity (RPM)
    39
  - Hold Time
    40
    
    Holdtime
    40
- Material Considerations
  
  38
- Initial Settings
  
  40
  - Axial Pressure
    40
  - Rpm
    41
    
    RPM (Surface Velocity)
    41
  - Weld Time
    43
  - Hold Time
    43
    
    Holdtime
    43
- Part Size
  
  43
Ection Control Functions

45
- Section 6 - Control Functions
  
  45
- AC Power
  
  47
  - AC Switch
    47
  - AC Fuses
    47
- Operate Controls
  
  48
  - Palm Switches
    48
  - Emergency off
    49
  - Status Display
    49
- Pneumatic Controls
  
  50
  - Air Pressure Regulator
    50
  - Regulator Gauge
    50
    
    Regulator
    50
  - Down Speed Control
    51
  - Counterbalance Regulator
    51
- Controller Interface
  
  51
  - Display
    51
  - Keypad
    51
    
    Counterbalance
    51
    
    Display/Format Keys
    52
    
    Function Keys
    52
    
    Number Keys
    52
- Motor Speed Control
  
  53
  - Mechanical Controls
    53
- Height Adjustment
  
  53
  - Dovetail Locks
    54
- Bottom Stop
  
  54
  - Bottom Stop Lock
    55
Ection Operational Setup

57
- Section 7 - Operational Setup
  57
  - Terminology
    59
    
    Hold Time
    59
    
    Pre-Load
    59
    
    Pre-Spin
    59
    
    Weld by Time
    59
    
    Weld Time
    59
    
    Weld by Distance
    60
  - Tooling Capacity
    60
    
    Fixture Height
    60
    
    Lower Fixture
    60
    
    Upper Hub
    60
  - Setup Checklist
    61
    
    Attach Tooling
    61
    
    Base Interface Cable
    61
    
    Connect AC Power
    61
    
    Connect Compressed Air
    61
    
    Disable System
    61
    
    10. Enable System
    62
    
    Counterbalance Regulator
    62
    
    Down Speed Adjustment
    62
    
    Front Panel Regulator
    62
    
    Turn Power on
    62
  - Height Adjustment
    62
    
    Press Height Adjustment
    62
  - Stroke Adjustment
    63
    
    Bottom Stop Adjustment
    63
    
    Stop Lock
    63
    
    End-Of-Weld
    64
    
    Start-Of-Weld
    64
  - Pneumatic Adjustments
    64
    
    Front Regulator
    64
    
    Counterbalance
    65
    
    Counterbalance Regulator
    65
    
    Regulator
    65
    
    Down Speed Adjustment
    66
  - Motor Speed Control
    66
    
    Down Speed
    66
  - User Interface
    67
    
    Power up Sequence
    67
    
    Operating Menus
    68
    
    Setup
    68
    
    RUN Menu
    70
    
    MODIFY Menu
    71
  - Input Parameters
    72
    
    Max. Time Limit
    72
    
    Part Pickup
    72
    
    Pickup Time
    72
    
    Pre-Load Time
    72
  - PREV and NEXT Keys
    73
    
    NEXT Key
    73
    
    PREV Key
    73
S 8 Maintenance

75
- Section 8 - Maintenance
  
  75
- AC Power Cord
  
  77
  - Keypad
    77
- User Interface Panel
  
  77
  - Cleaning
    77
  - Display
    77
  - Control Keys
    77
- Monthly Maintenance
  
  78
  - Slides & Motor Shaft
    78
  - Rear Counterbalance
    78
    
    Slides and Motor Shaft
    78
- Weekly Maintenance
  
  78
  - Pre-Filter
    78
  - Exhaust Diffuser
    78
  - Visual Inspection
    78
- Annual Maintenance
  
  79
  - Gas Spring
    79
  - Lubricate Slides
    80
S 9 Troubleshooting

81
- Section 9 - Troubleshooting
  
  81
  - Welding Process
    83
    
    Axial Pressure
    83
    
    Hold Time
    83
    
    Material Choice
    83
    
    Material Choices
    83
    
    Parameter Effects
    83
    
    Surface Velocity
    83
    
    Weld Time
    83
  - Welder Troubleshooting
    84
    
    Base Interface Cable
    84
    
    Electrical Power
    84
    
    Mechanical
    84
    
    Pneumatics
    84
    
    AC Motor Controller
    86
    
    User Interface
    86
- Section 10 - Contacting Dukane
  
  89
  - Identify Equipment
    91
  - Our Website
    91
  - Ultrasonics Division Location
    91
  - Ultrasonics Division Email Address
    91
  - Ultrasonics Division Phone Numbers
    91
- Section 11 - Specifications
  
  93
  - Energy Requirements
    95
    
    AC Power
    95
    
    Pneumatic
    95
  - Operating Environment
    95
  - Dimensions
    96
  - Identification Numbers
    97
    
    Welder Model and Serial Number
    97
    
    Base Model and Serial Number
    98
- Appendix A - List of Figures & Tables
  
  99
- Appendix B - Electrical Schematic
  
  103
- Index
  
  107

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