Dukane DPC II Plus Manuals

Manuals and User Guides for Dukane DPC II Plus. We have 2 Dukane DPC II Plus manuals available for free PDF download: User Manual, Application Note

Dukane DPC II Plus User Manual (190 pages)

Dynamic Processor Controller

Brand: Dukane | Category: Welding System | Size: 10.82 MB

Able of

5
- Table of Contents
  5
- Section 1 - Introduction
  11
  - Before Operating
    13
    
    Read the Manual First
    13
    
    Caution and Warnings
    13
    
    Drawings Labels
    13
  - Manual Organization
    14
  - DPC-II Plus Overview
    16
  - EZ Welder Overview
    16
  - EZ Welder™ Overview
    16
  - Key DPC-II Plus Features
    17
  - Key EZ Welder Features
    18
  - Key EZ Welder™ Features
    18
Ection Safety Tips

19
- Section 2 - Safety Tips
  19
Ection Unpacking & Installation

25
Ection Controls & Displays

37
Ection Rear Connectors

47
- Section 5 - Rear Connectors
  
  47
- Section 6 - Menu Structure
  
  65
Ection Process Control Menu

73
Ection Process Limits Menu

97
- Section 8- Process Limits Menu
  97
Ection Utilities Menu

105
- Section 9 - Utilities Menu
  
  105
- Setup Utilities
  
  107
  - Figure 9-1 Utilities Menu Flowchart
    107
    
    Select Setup
    108
    
    Figure 9-2 Process Setup Main Menu
    108
    
    Figure 9-3 Setup Utilities Menu
    108
    
    Figure 9-4 Setup Utilities Selection Menu
    108
    
    Figure 9-5 Setup Types Selection Menu
    108
    
    Figure 9-6 Enter New Setup Menu
    108
    
    Figure 9-7 New Setup Configuration Message
    108
    
    Copy a Setup
    109
    
    Erase Setups
    109
    
    Figure 9-8 Source File Location Entry
    109
    
    Figure 9-9 Destination File Location Entry
    109
    
    Figure 9-10 Confirm Copy Files
    109
    
    Figure 9-11 Erase Setups Selection Menu
    109
    
    Figure 9-12 Confirm Erase Selected Setup
    109
    
    Figure 9-13 Erase Setup in Progress
    109
- Part Count
  
  110
  - Reset Part Count
    110
  - Count Suspect/Bad Parts
    110
  - Figure 9-14 Confirm Erase All Setups
    110
  - Figure 9-15 Erasing All Setups in Process
    110
  - Figure 9-16 Part Count Selection Menu
    110
  - Figure 9-17 Confirm Reset Part Count
    110
  - Figure 9-18 Confirm Counter Enabled
    110
  - Preset Part Count
    111
- Status Outputs
  
  111
- Cycle Press off Line
  
  111
Ection Probes & Probe Stacks

113
- Section 11 - Probes/Probe Stacks
  
  113
- The Ultrasonic Probe
  
  115
  - Theory of Operation
    115
  - Probe Configuration
    115
  - Figure 10-1 Hand Probe, Horn and Replaceable Tip
    115
  - Ultrasonic Horn
    116
  - Booster
    116
  - Figure 10-2 Probe with Booster and Horn
    116
- Stack Assembly
  
  117
  - Installing Replaceable Tips
    117
  - Figure 10-3 Replaceable Tip Installation
    117
  - Mounting Stud to Horn/Booster
    118
  - Table 10-I Stud Torque Unit Conversions
    118
  - Horn to Booster
    119
  - Booster to Probe
    119
  - Horn to Probe
    119
  - Figure 10-4 Stack Assembly Procedure
    119
- Torque Unit Conversion Chart
  
  120
  - Figure 10-5 Torque Value Conversion Graph
    120
  - Table 10-II Horn/Booster Torque Unit Conversions
    120
- Stack Disassembly
  
  121
- Booster Notes
  
  124
  - Figure 10-9 Removing Replaceable Tip from Horn
    124
- Stack Mounting
  
  125
- Section 11 - DPC Checkout
  
  127
  - Startup and Self-Test
    129
  - Figure 11-1 Front Panel Startup Controls and Indicators
    129
  - System Test
    130
  - Figure 11-2 System Test Controls and Indicators
    130
  - Probe Operation
    131
  - Stopping the Weld Cycle
    131
    
    Manual Systems
    131
    
    Automated System
    131
    
    End of Day
    131
    
    Figure 11-3 Stopping the Weld Cycle
    131
Ection Troubleshooting

133
- Section 12 - Troubleshooting
  
  133
- No Ultrasonic Output
  
  135
  - Probe
    135
  - Cable
    135
  - Figure 12-1 Rear Ultrasound and System in Connectors
    135
  - Generator
    136
  - Operate Input
    136
  - Figure 12-2 Generator on LINE Key and Indicator
    136
- Generator Faults
  
  137
  - OVERLOAD Indicator
    137
  - OVERTEMP Indicator
    137
  - FAULT Indicator
    137
  - Figure 12-3 Troubleshooting Flowchart - Part 1
    137
- Generator Errors
  
  138
  - INPUT TEST Indicator
    138
  - TEST Control Key
    138
  - Figure 12-4 Troubleshooting Flowchart - Part 2
    138
- Troubleshooting Flowchart
  
  139
- Error Messages
  
  141
Ection Care & Maintenance

143
- Section 13 - Care & Maintenance
  
  143
- Front Panel
  
  145
- Rear Panel
  
  145
- Chasis
  
  145
  - Figure 13-1 Location of DPC Air Cooling Vents
    145
- Stack Surfaces
  
  146
  - Stack Maintenance
    146
  - Stack Inspection
    146
  - Even Contact
    146
  - Uneven Contact
    146
  - Figure 13-2 Location of Stack Mating Surfaces
    146
  - Figure 13-3 Flat Surface with Even Contact
    146
  - Figure 13-4 Surface with Uneven Contact
    146
  - Crowning
    147
  - Center Depression
    147
  - Corrosion
    147
  - Figure 13-5 Crowned Surface
    147
  - Figure 13-6 Center Depression
    147
  - Probe Reconditioning
    148
    
    Overview
    148
    
    Machining the Mating Surfaces
    148
    
    Manual Resurfacing
    148
- Reconditioning
  
  148
  - Figure 13-7 Manual Resurfacing
    149
- Section 14 - Contacting Dukane
  
  151
  - Ultrasonics Division Main Office
    153
    
    Identify Equipment
    153
    
    Our Website
    153
  - Email Addresses
    154
  - Telephone Extensions
    154
- Section 15 - Specifications
  
  155
- Section 16 - Warranty
  
  161
  - Domestic Warranty
    163
  - International Warranty
    164
Ppendix List of Figures

165
- Appendix A - List of Figures
  
  165
- Appendix B - List of Tables
  
  169
- Appendix C - User Supplied Circuitry
  
  171
  - Manual Switch Circuit
    173
  - Figure C-1 Manual Control Switch
    173
  - Input Connector
    173
  - Automation Switch Circuits
    174
  - Figure C-2 Automation Control Switches
    174
  - Isolated Automation Controls
    175
  - Figure C-3 Non-Isolated Current Sink Switch
    175
  - Non-Isolated Switch Circuits
    175
    
    Current Sink
    175
    
    Current Sink
    176
    
    Figure C-4 Non-Isolated Current Source Switch
    176
    
    Current Source
    176
    
    Current Source
    177
    
    Figure C-5 Isolated Current Source Circuit
    177
  - Isolated Switch Circuit
    177
- Index
  
  179

Dukane DPC II Plus Application Note (10 pages)

Automation Interface Requirements for the System Input Interface of a DPC II / II+ Welding System

Brand: Dukane | Category: Welding System | Size: 0.68 MB

Dukane Categories

Projector Document Camera Welding System

Monitor

Power Supply

More Dukane Manuals

Dukane DPC II Plus Manuals

Dukane DPC II Plus User Manual (190 pages)

Table of Contents

Able of

Ection Safety Tips

Ection Unpacking & Installation

Section 3 - Unpacking & Installation

Shipping Carton Contents

DPC Placement

Rear Panel Overview

Ground the System

Connect the Cables

Ection Controls & Displays

Section 4 - Controls & Displays

Front Panel Layout

Generator Status Panel

AC Power

Process Control Panel

Ection Rear Connectors

Section 5 - Rear Connectors

Section 6 - Menu Structure

Ection Process Control Menu

Section 7 - Process Setup Menu

Hand Probe

MPC Probe

Auto Probe

Press Mode

Press Mode Example

Hot Keys

Process Control Recap

Ection Process Limits Menu

Ection Utilities Menu

Section 9 - Utilities Menu

Setup Utilities

Part Count

Status Outputs

Cycle Press off Line

Ection Probes & Probe Stacks

Section 11 - Probes/Probe Stacks

The Ultrasonic Probe

Stack Assembly

Torque Unit Conversion Chart

Stack Disassembly

Booster Notes

Stack Mounting

Section 11 - DPC Checkout

Ection Troubleshooting

Section 12 - Troubleshooting

No Ultrasonic Output

Generator Faults

Generator Errors

Troubleshooting Flowchart

Error Messages

Ection Care & Maintenance

Section 13 - Care & Maintenance

Front Panel

Rear Panel

Chasis

Stack Surfaces

Reconditioning

Section 14 - Contacting Dukane

Section 15 - Specifications

Section 16 - Warranty

Ppendix List of Figures

Appendix A - List of Figures

Appendix B - List of Tables

Appendix C - User Supplied Circuitry

Index

Dukane DPC II Plus Application Note (10 pages)

Related Products

Dukane Categories