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Key Features
•
Color Touch Screen Display uses Color Active Ma-
trix Thin-Film Transistors (TFT) for high contrast
and wide viewing angle even under high ambient–
lighting conditions. The display provides for all
monitoring and programming of the weld cycle.
• Intuitive User Interface allows for quicker pro-
gramming and less down time.
• English or Japanese menus shorten training time,
reduce operator errors and broaden the usefulness
of the machine.
• Built-In Diagnostics minimize down time. Custom
automation outputs are a standard feature.
• Tooling Automation Capability options include
pick-and-place systems, conveyor pass-through and/
or part feed systems. Control for automation can be
added to the core software.
• Digital Auto -Tuning accurately and automatically
adjusts the frequency of the magnetic drivers to
within 0.01 Hz. This provides optimum performance
for each separate tooling assembly.
• Eliminating the Swing Frame reduces the mass
of the upper tooling bridge. This permits the welder
to handle a wider range of tooling weights. It also
provides more clearance for tooling.
• Optimized Magnetic Drive Heads enable the
welder to handle heavier tooling at higher frequen-
cies than competing units, with resulting shorter
weld times.
•
Commercial Subassemblies are used to ensure a
longer and more economical service life, than units
built with proprietary components. These readily
available items also lessen the need for expensive
.
field service calls
Dukane Manual Part No. 403-592-00
• Reinforced Subframe and four ultra-rigid guide
rails resist side loads and provide greater stability.
This results in more accurate and repeatable lift table
positioning.
• Digital Linear Encoder is directly attached to the
lift table to accurately measure and control the table's
position to within 0.01mm (0.0004 inch).
• Hydraulic Lift/Clamp System is self-contained.
Uses standard off the shelf components for ease of
maintenance
• Weld By Time or Distance is standard (either ab-
solute or meltdown). Built-in sensors give you the
choice of triggering by position or zero motion.
• Parameter Monitoring with programmable upper
and lower limits of time, distance, amplitude and
force.
• Auto -Ping allows an auto-tune automatically after
a selected number of cycles.
• Trigger by position or by zero motion.
• A two-phase drive has been incorporated into these
4000 Series vibration welders.
• Standard Software supports five part present sensor
inputs, and controls up to four programmable valves,
vacuum and profiling.
• Dedicated Sensor Input for each programmable
valve with option to enable or bypass.
.
Section 1 - Introduction
Page 5
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