Deutsch Mini Terminal Repair - Buell XB 2008 Series Service Manual

DEUTSCH MINI TERMINAL REPAIR

DEUTSCH MINI TERMINAL CRIMPS
PART NUMBER
HD-38125-7 PACKARD TERMINAL CRIMPER
Preparing Wire Leads for Crimping
Strip wire lead removing 5/32 in. (4.0 mm) of insulation.
Crimping a Mini Terminal to Wire Lead
1. See Figure A-23. Compress the handles of PACKARD
TERMINAL CRIMPER (Part No. HD-38125-7) until the
ratchet (2) automatically opens.
Always perform core crimp before insulation crimp.
2. Position the core crimp on die E (1) of the crimper. Be
sure the core crimp tails are facing the forming jaws.
3. Gently apply pressure to handles of tool until crimpers just
secure the core crimp tails.
4. Insert stripped wire core stands between crimp tails. Pos-
ition wire so that short pair of crimp tails squeeze bare
wire strands, while long pair squeeze over the insulation.
5. Squeeze handle of crimper until tightly closed. Tool auto-
matically opens when the crimping sequence is complete.
If the crimper does not open, it can be opened by squeezing
the ratchet trigger (2).
6. Position the insulation crimp on nest C of the crimper. Be
sure the insulation crimp tails are facing the forming jaws.
7. Squeeze handle of crimp tool until tightly closed. Tool
automatically opens when the crimping sequence is com-
plete.
TOOL NAME
NOTE
NOTE
Inspecting Crimps
Inspect the core and insulation crimps. Distortion should be
minimal.
sm00022
1. E die
2. Crimper ratchet trigger
Figure A-23. Packard Terminal Crimper (HD-38125-7)
2008 XB Service: Appendix A Connector Repair A-17
A.8
1
2