Transmission Installation - Buell XB 2008 Series Service Manual

TRANSMISSION INSTALLATION

INSTALLATION
PART NUMBER
B-43985-3 INSTALLER
B-43985-4 GUIDE
B-43985-4 GUIDE
B-46285 (4) TRANSMISSION FIXTURE
NOTES
After re-installing the transmission assembly, verify that all
parts have been properly installed. See:
6.11 MAIN DRIVE GEAR AND BEARING
6.10 TRANSMISSION ASSEMBLY
6.13 TRANSMISSION LEFT CASE BEARINGS
6.12 TRANSMISSION RIGHT CASE BEARINGS
Make sure crankcase does not begin to tilt when pressed
onto transmission assembly. It may be necessary to place
press ram on transmission installer closer to mainshaft to
keep the crankcase level.
When removing crankcase and transmission assembly
from fixture, make sure mainshaft 1st gear does not fall
off shaft. Gear could be damaged if it strikes a hard sur-
face.
1. See Figure 6-86. Place transmission assembly onto
TRANSMISSION FIXTURE (Part No. B-46285 (4)) on
arbor press (1).
2. Install transmission remover/installer tool GUIDE (Part
No. B-43985-4) (2) over the end of the countershaft.
3. See Figure 6-87. Place left case half over transmission
assembly and install transmission remover/installer tool
INSTALLER (Part No. B-43985-3) (1) into crankcase.
4. Press crankcase onto transmission assembly until it bot-
toms out.
5. Remove GUIDE (Part No. B-43985-4) from end of coun-
tershaft.
6. Remove left crankcase half and transmission assembly
from fixture (5).
7. Install left crankcase half and transmission assembly in
engine stand.
6-48 2008 XB Service: Drive/Transmission
TOOL NAME
sm00342
1. Arbor press
2. Guide
3. Countershaft and gears
4. Transmission fixture
Figure 6-86. Transmission Assembly in Fixture (Typical)
sm00358
2
5
1. Installer
2. Press ram
3. Crankcase
4. Countershaft and gears
5. Transmission fixture
Figure 6-87. Pressing Transmission Into Left Crankcase
(Typical)
6.14
1
2
3
4
1
3
4