Amp 1-Place Connectors; Amp 1-Place Connector Repair - Buell XB 2008 Series Service Manual

AMP 1-PLACE CONNECTORS

AMP 1-PLACE CONNECTOR REPAIR

PART NUMBER
HD-38125-7 PACKARD TERMINAL CRIMPER
HD-39621-27 SOCKET TERMINAL TOOL
HD-39621-28 PIN TERMINAL REMOVER
General
Obtain the necessary tools to repair the connector or terminals.
For terminal crimping, use the PACKARD TERMINAL
CRIMPER (Part No. HD-38125-7).
Separating Pin and Socket Housings
Bend back the ears on the pin housing slightly and separate
the pin and socket halves of the connector.
Mating Pin and Socket Housings
Push the pin and socket halves of the connector together until
the latches click.
Removing Socket Terminals
1. See Figure A-1. Grasp the lead on the wire end of the
socket housing (1) and push the terminal forward toward
the mating end of the connector until it stops. This will
disengage the locking tang from the groove in the con-
nector.
2. Fit the barrel (2) of the SOCKET TERMINAL TOOL (Part
No. HD-39621-27) over the socket.
3. While rotating the tool slightly, push until it bottoms (3) in
the socket housing.
4. Allow the plunger (4) to "back out" of the handle.
5. Holding the socket housing while keeping the tool firmly
bottomed (5), depress the plunger (6). The terminal (7)
pops out the wire end of the connector.
If the terminal is not released from the socket housing, then
the terminal was not pushed forward far enough before place-
ment of the tool or the tool was not bottomed in the connector
housing.
Installing Socket Terminal
1. Note the lip at the middle of the socket housing. One side
of the lip is flat while the other side is tapered. Insert the
wire terminal into the socket housing on the flat (lip) side.
2. Push the lead into the socket housing until it stops. A click
is heard when the terminal is properly seated.
3. Gently tug on the lead to verify that the terminal is locked
in place.
TOOL NAME
NOTE
sm00011
2
1
7
1. Socket housing
2. Barrel
3. Barrel bottomed in connector
4. Plunger "backed out"
5. Hold barrel bottomed
6. Plunger pressed
7. Socket terminal
8. Connector lip
Figure A-1. Socket Terminal Tool (HD-39621-27)
Removing Pin Terminal
1. Grasp the lead on the wire end of the pin housing and
push the terminal forward toward the mating end of the
connector until it stops. This will disengage the locking
tang from the groove in the connector.
2008 XB Service: Appendix A Connector Repair A-1
A.1
4
3
6
5
8