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sm03862
1. Oil filter mount
2. Filter adapter
Figure 3-118. Oil Filter Mount with Adapter
PISTON JETS
PART NUMBER
B-45655, HD-42720-
CRANKCASE BEARING
2 AND HD-46663
REMOVER/INSTALLER WITH
ADAPTER
CJ114
SNAP-ON BODY DENT PULLER
HD-34902-7
END CAP
HD-34902B
BEARING RACE
REMOVER/INSTALLER
HD-44358
FLYWHEEL SUPPORT FIXTURE
HD-95635-46
CLAW PULLER
Removal
1.
See
Figure
3-119. Remove two TORX screws from each
piston jet assembly to free piston jets from right crankcase.
2.
Remove piston jet gaskets from right crankcase.
3-82 2008 XB Service: Engine
1
2
TOOL NAME
sm02980
Figure 3-119. Piston Oil Jet Assemblies
Installation
NOTES
Gaskets that are missing, distorted, pinched or otherwise
damaged will result in either oil leakage or low oil pressure.
Gasket is part of the piston jet assembly. Gasket not sold
separately.
1.
Install new piston oil jet assemblies in right crankcase.
2.
Apply LOCTITE LOW STRENGTH THREADLOCKER 222
(purple) to threads of TORX screws. With the jet pointed
upward, install TORX screws to secure piston jet to
crankcase. Tighten screws to 25-35 in-lbs (2.8-4.0 Nm).
Removing Cylinder Base Studs
If cylinder base studs require replacement, proceed as follows.
1.
Thread a 3/8"-16 nut onto cylinder base stud.
2.
Thread a second nut onto stud until it contacts the first
nut.
3.
Tighten nuts against each other.
4.
Placing wrench on first (lower) nut installed, unscrew stud
from cylinder deck.
5.
Loosen nuts and remove from cylinder base stud.
Flywheel Assembly
1.
See
Figure
3-120. Remove the flywheel assembly from
left crankcase half.
NOTES
Flywheel assembly slides out of the sprocket shaft bearing
by hand. No tools are required for this operation.
See
Figure
3-121. If it is necessary to remove either the
pinion shaft bearing or sprocket shaft bearing, proceed as
follows:
2.
Pinion shaft bearing (12) will remain on flywheel pinion
shaft. Remove retaining ring (13) and bearing can be
slipped off pinion shaft.
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