Buell XB 2008 Series Service Manual page 380

sm00062
2
1
1. Frame
2. Brushes (2)
Figure 5-10. Grounded Starter Field Test
sm00063
2
1
1. Field wire
2. Brushes (2)
Figure 5-11. Open Starter Field Test
5-6 2008 XB Service: Electric Starter
sm00064
2
1
1. Holder plate
2. Brush holders
Figure 5-12. Starter Brush Holder Insulation Test
ASSEMBLY
1. See Figure 5-13. Clean, inspect and lubricate drive
assembly components. Lubricate parts with high temper-
ature grease, such as LUBRIPLATE 110.
2. When installing drive assembly components, open end of
idler bearing cage (15) faces toward solenoid.
3. When installing drive housing (10) to solenoid housing
(11), use new o-ring (16). Be sure to install return spring
(17) and ball (18).
4. Lubricate armature bearings (8) with high temperature
grease, such as LUBRIPLATE 110. Install armature (6)
and field frame (7) to solenoid housing (11).
5. Install brushes and brush holder (4).
6. Install o-rings (23). Attach end cover (3) with end cover
screws and o-rings (2).
7. Install through-bolts (1).
8. Attach field wire (22) to solenoid housing (11) with field
wire nut and washer (24) (metric). Replace rubber boot.