Transmission Installation - Buell P3 Service Manual

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TRANSMISSION INSTALLATION

INSTALLATION
NOTES
If only transmission components were serviced, the fly-
wheel assembly should already be in place.
If flywheels and crankcases were serviced, install the fly-
wheel assembly before re-installing the transmission
assembly.
Verify that all parts have been properly installed, as described
earlier in this section under:
6.9 MAIN DRIVE GEAR
6.8 TRANSMISSION ASSEMBLY
6.11 LEFT CRANKCASE BEARINGS
6.10 RIGHT TRANSMISSION CASE BEARINGS
1. Remove left crankcase half from engine stand.
7740
1. Arbor press
2. Guide (B-43985-4)
3. Transmission assembly
4. Transmission remover/installer fixture
(B-43985-2)
Figure 6-50. Transmission Assembly
2. See Figure 6-50. Place transmission assembly onto
TRANSMISSION REMOVER/INSTALLER
(Part no. B-43985-2) on arbor press.
a. Install countershaft GUIDE (Part No. B-43985-4).
b. See Figure 6-51. Place left case half over transmis-
sion assembly
INSTALLER (Part no. B-43985-3) into crankcase.
3. See Figure 6-51. Press crankcase into transmission
assembly until it bottoms out.
4. Remove transmission assembly and left crankcase half
from fixture.
6-36 2007 Buell P3: Drive/Transmission
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FIXTURE
and install TRANSMISSION
7741
4
1. Arbor press
2. Transmission installer (B-43985-3)
3. Crankcase
4. Transmission assembly
Figure 6-51. Transmission Remover/Installer on Fixture
7694
Figure 6-52. Crankcase Halves
5. See Figure 6-52. Assemble crankcase halves together.
a. Apply a thin coat of DOW CORNING SILASTIC or 3-
M 800 sealant to crankcase joint faces.
b. See CRANKCASE HALVES. Attach crankcase
halves in torquing sequence shown.
c. Apply several drops of LOCTITE 262 (red) to last
few threads.
d. See Figure 6-53. Tighten 1/4-in. fasteners to 80-110
in-lbs (9.0-12.4 Nm)
e. Tighten 5/16-in. fasteners to 15-19 ft-lbs (20-
25 Nm).
6.12
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