Chassis Bolts And Nuts - Suzuki Katana 1100 Service Manual

2-17 PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES
CHASSIS BOLTS AND NUTS
The nuts and bolts listed below are important safety parts. They must be retightened when necessary to
the specified torque with a torque wrench. (Refer to page 2-18 for the locations of the following nuts and
bolts on the motorcycle.)
f-8-Steeri~g ~t~-~ he::-:-~~It----"~-'-- f~;·~
55
1-
3~g~m55 -1-l25.~b~t40.0--
~.---- ~---
..---- ..-
-----------~-- ~----____r_
- - -
~ - -
®
Steering stem head clamp bolt 15 - 25 I 1.5 - 2.5
11
0 18.0
f - - - - - . - - - . -------- - - - . - - - . - - -..
------~-
. - -
----~-=-----+-------__l
8) Front fork lower clamp bolt 15 - 25 1.5 - 2.5
+'
11.0 -- 18.0
L.. . . . . _ . _
~__________ ~.~_____
®
Front axle nut 55 -- 88
I
5.5 - 8.8
I
40.0 - 63.5
~----- -~-----~-
- - - . . - - - ------+------_._-----j .- - - ­
®
Front axle pinch nut 15 -- 25
I
1.5 - 2.5
I
11.0 - 18.0
~-:~~:~t,::~~~:~:e~~~ou~gb~-lt----1-
2:_
~ ~:-+
- -
~ -: ~ ~~-I }:~~~5t-
r - - - - - - - - - - - - - - - - - -
.-~-----.
. - -
-+--------...---,---
----~
®
Front brake master cylinder mounting bolt 8 - 12
I
0.8 - 1.2
i
6.0 - 8.5
- - - - - - - - .. -----
- - - - - - - - - - - - - - ~ - - - - - - . - ~ . - - - - ~ - - ~ - - - - . - _ _ _ _ t -
- - - - - - - - - - . - ­ ..
(iO)
Front brake caliper mounting bolt 25 - 40
l
2.5 - 4.0 , 18.0 -- 29.0
I-....'::::......---~
---- .-.-
-~
..- - - - - -...
~------f__---
..- - - - - -
------------i- - -
--~.-
(i) Front brake caliper housing bolt 18 - 23 I 1 8 - 2.3 13.0 - 16.5
I
@Brake/clutch
ho~e unio-~bolt--------I--2o----=-25-i--~-=-25--1- 1 4.5-~18.0-
f - - - - - - - - - - - - - - - - - - - - -
--+ - - -
----+--------- - - ------- -----­
@ Air bleeder valve 6 - 9
I
0.6 - 0.9 . 4.5 -- 6.5
t­
-_._ _ ._---- ---- ----- -_..- - .------ .-.-----
._---+------~------+---
------­
@ Front and rear disc bolt 15 - 25 1.5 - 2.5 ! 11.0 - 18.0
I
f - - - - - - - - .---- - . - ------- - - - - - . - - - - - - - - - - -
- - - - - - + - - - . - - - . - - - - - 1 - - - - - - - - - - - - - - ­
@ Swingarm pivot nut 55 - 88 5.5 - 8.8 40.0 - 63.5
I
1 - - - - ..
--~---. ------.-------~-.--..
- - - - - - - - 1 - - - - - - -
--+------­
@ Rear cushion lever mounting nut 70 - 100
L
7.0 - 10.0! 50.5 -- 72.5
f - - - - ...- - ..- - - ..- - - - - - - - - - . - - _ . - - -
--.-~--~-+------.---
@ Rear cushion rod upper/lower nut 70 -- 100
i
7.0 - 10.0
I
50.5 - 72.5
---------- . . . - ---- .-- . .
-.--,.--~- ~---~-T-----OI--·-----
:--::f:l~E~~:~~UU~~~lt---=-__1-I-
::
~ ~ _~~: ~-~i
l
~:i _-::~ ~:T
--._----
-~-
-- -- ---_.--------_._-
. _ ~ - - ~ - - - - ~
--------+--.. __._----­
@ Rear brake master cylinder mounting bolt 15 - 25 1.5 - 2.5 I 11.0 - 18.0
@ Rea-
raxle~~t--'-~-----'- ------r--g4--=-1-271-
9.
4~1
2
~i68.-0--=-92·.0-
---.-------
~-
..
--~---.--_.----_+-~----:....'..-
. .
- 1-
i ....
~--~-
®
Rear sprocket n u t ! 48 - 72 I 4.8 - 7.2
i
35.0 - 52.0