Suzuki Katana 1100 Service Manual page 201

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SERVICING INFORMATION
8-4
ELECTRICAL
Complaint
Symptom and possible causes
Remedy
No sparking or poor
1.
Defective ignition coil.
Replace.
sparking.
2. Defective spark plugs.
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Replace.
1-
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3_._D_e_fe~_c_t_i_v_e_S_i_g_n_a_l_g_e_n_8_r_a_to_r_o_r_i_g
__ n _i_to_r_u_n_i_t.
---1~_Ia_c~e_.
_
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Spark plugs soon be-
1. Mixture too rich.
Adjust carburetors.
come fouled with
2. Idling speed set to high.
Adjust carburetors.
carbon.
3. Incorrect gasoline.
Change.
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4. Dirty element in air cleaner.
Clean.
5. Spark plugs too cold.
i
Replace by hot type
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plugs.
f - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - -
-----------t------ -- -
-------- ­
Spark plugs become
1. Worn piston rings.
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Replace.
fouled too soon.
2. Piston or cylinders worn.
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Replace.
3. Excessive clearance of valve stems in valve guides.
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Replace.
~
1
_ _
4_._W o_r_n_s_t_e_m_o_i_1_s_e __ a _I.
.
.~
Repl ace.
~
_
Spark plug
electr~
1. Spark plugs too hot.
Replace by cold type
overheat or burn
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plugs.
2. The engine overheats.
Tune up.
1
3. Spark plugs loose.
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Retighten.
~~djUst~~rburet~rs.
-Ge-n-e-r-a-t~r-do-e-s-n-o-t - -t:.:-~-~x-et-~--r-:-r
A
t-::olr:a':ad wires, or loose lead connections.
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Repair or replace or
charge
retighten.
2. Shorted, grounded or open generator coils.
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Replace.
3. Shorted or panctured regulator and rectifier.
Replace.
4. Brushes not seating properly on slip ring in rotor.
-tepair,
o~~place.
------l
Generator does
1. Lead wires tend to get shorted or open-circuited or
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Repair, or retighten.
charge, but charging
loosely connected at terminals.
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rate is below the
2. Grounded or open-circuited stator coils of generator.
1 1 Replace.
specification.
~ - - - -
- - - - -
. .
­
Generator
overcharges
3. Defective regulator and rectifier.
Replace.
4. Not enough electrolyte in the battery.
Add distilled water to
5. Defective cell plates in the battery.
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the upper level.
Replace the battery.
1. Internal short-circuit in the battery.
~~theba~--
2. Resistor element in the regulator damaged or defective. Replace.
3. Regulator poorly grounded.
Clean and tighten
ground connection.
~~ble Ch~rging~+-l.
Lead wire insulation frayed due to vibration,
result~Repai~,
or
re~lace.-----
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intermittent shorting.
u"" ...
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2. Generator internally shorted.
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Replace.
__ _ __ .
1_3 ._D_e_f_e _ _ c _t_iv_8 _ _ r_e_.
g
_u_1a_t_o.r _ _ a_n_d__ r8_c_ti_f_i e_r_.
--t_R_e_p_l_a_c _ _e_.
-
+-
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- - - - - . - - - - j
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Starter button is not
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1. Battery run down.
Repair, or replace.
effective
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2. Defective switch contacts.
Replace.
3. Brushes not seating properly on commutator in starter
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Repair, or replace.
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motor.
1
!
4. Defective starter relay.
Replace.

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