Disc Servicing; Disc Inspection; Master Cylinder Removal And Disassembly - Suzuki Katana 1100 Service Manual

7-13 CHASSIS
DISC SERVICING
• Remove the front wheel. (page 7-6)
• Remove the brake caliper. (page 7-6)
• Remove the disc. (page 7-7)
• Install the disc. (page 7-9)
DISC INSPECTION
Using a micrometer, check the disc for wear. Its thickness can
be checked with disc and wheel in place. The service limits for
the thickness of the discs are shown below.
09900-20205: Micrometer (0 - 25 mm)
Service Limit (Front disc): 4.0 mm (0.15 in)
Service Limit (Rear disc) : 6.0 mm (0.24 in)
With the disc mounted on the wheel, check the disc for face
runout with a dial gauge, as shown.
09900-20606: Dial gauge (1/100 mm)
09900-20701: Magnetic stand (Not available in U.S.)
Service l.imit : 0.30 mm (0.01 in)
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Remove the front brake light switch
• Place a rag underneath the union bolt on the master cylinder
to catch the spilled drops of brake fluid. Unscrew the union
bolt and disconnect the brake hose off the master cylinder.
CAUTION:
Completely wipe off any brake fluid adhering to any parts
of motorcycle. The fluid reacts chemically with paint,
plastics, rubber materials, etc and will damage them
severely.