Suzuki Katana 1100 Service Manual page 224

8-27 SERVICING INFORMATION
ITEM STANDARD LIMIT
I
1 - - - - - - - - - -
-------------------~I
---+-------------­
Piston pin bore I
-
20.002 - 20.008 I 20.030
I (
0.7875 - 0.7877 )
(
0.7886 )
I
f-Piston pi;O. D · - - - - - - - - - - - - - r - - - -
-(-~~97 ~ ~ ~
=
g~7~~f;---I---(-S~7 ~ f~---)---1
CON ROD
+
CRANKSHAFT
Unit: mm (in)
ITEM STANDARD LIMIT
I,
!
I-Conr~d-~~~I~~-dlj)-.
- -----t-----20.O
10--'::'-20.0 1 8 - - - - - - - 1 20.040---- ­
1 - - - - _ _ _ _ _ _ _ __
+
L~~~2~
_
_::_~?
8 8 1__ )
+-__
L9.~_7
89C>.J _
Conrod big end side clearance I 0.10 - 0.20 I 0.30
I ( 0.004 -0008 )
i (
0.01 )
f----- --
- - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - - - - - - -
----1-_ - - - - - - - - - - - - - - - - -
Conrod beg end width
+
20.95 - 21.00
I
( 0.825 - 0.827 )
!
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - - - - - - ­
~ank
pin
WI~
___t-----J
~.~~ ~; ~.~~~
)
--------J--------------i
Conrod big end oil clearance
I
0.032 - 0.056 \ 0.080
________________________ +
J__
~0~~~_=_~~0_~~~1 ~-----~03~J--
Crank pin 0.0.
I
37.976 - 38.000 i
I (
1.4951-1.4961 )
i
----------------------- ---------------t-------------------------------------t--- -----------------­
Crankshaft journal oil clearance 0.020 - 0.044 0.080
I
I,
______________________________l -
J_~ ._00C>.~_=_~. 00 ~?
__L
---t-- --' -
_~.g_o_~~l
..
Crankshaft journal 0.0. I 35.976 - 36_000
i
1
(
1.4164-1.4173 )
I
------.-~------
----'--------------...--------
--.-~-.---.
L
- - - ~
. . -.----.---,---------.-------- -------------------··-i-­
Crankshaft thrust clearance
I
0.04 - 0.08 ;
I ( 0.002 - 0.003 )
-l
~c-;;nk~h-~ftt-h~~~t-b;~~i~g~~~~~nc-;i~~~~~~~--:T-----~-;~~~ g .g~~-)-----
1---- --
~==~-
- ­
=
~-------+--
- ------------ ---- -- ---------------- ..
-------1-- - - - - - - - - - - - - - - - - - - ­
I .
. !
2.44 --.- 2.46
I
i
R!ght side: ( 0.096 - 0.097 )
I
- - - - - - - - - - -
--------- --t---------. . - -- --"--------- --------- -
1. - -----------­
Crankshaft runout
0.05
( 0.002 )
OIL PUMP
ITEM ; STANDARD
i
LIMIT
---- ------------ --- ----l--
- - - - - - - - - - - - - - - - - - t - - - -..- - - - - - - - - - - - - - - ­
Oil pump reduction ratio
I
1.769 ( 67/44
X
43/37 )
i
------- ----------- - ------- - -----------1------------------------------------;-t---------­
Oil pressure (at 60·C, 140°F) Above 300 kPa ( 3.0 kg/cm 2
,
43 psi)
II
1
I
Below 600 kPa ( 6.0 kg/cm 2
,
85 psi)
1 - - - ­
: at 3000 r/min. '
CLUTCH
Unit: mm (in)
ITEM
!
STANDARD LIMIT
---------------- ---- - ------ ---- - - ---+------
- - - - - - - 1 - - - - - - - - - - - - - - - - - - - - ; - - - - - - - - - - - - - - - - - - - - --­
Drive plate thickness No.1 & : 2.52 .. 2.68 : 2.22
' I
I
N o . 2 ' ( 0.100 - 0.106 )
! (
0.087 )
-- - - - - - t - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - + - - - - - - - - - - - ­
Driven plate distortion
I I
0.10
i
i (
0.004 )
- - - ------ - .. --------------~--t_---------------.---.-------------------+-------------------------
Clutch spring free length .
1
38.1
-- ---­ .-----t
.~---- t----(-~~~~---)
---­
Clutch master cylinder bore 14.000 - 14.043
I
( 0.5511 -0.5529 )