Service Data - Suzuki Katana 1100 Service Manual

8-25 SERVICING INFORMATION
SERVICE DATA
VALVE
+
GUIDE
Unit: mm (in)
ITEM STANDARD LIMIT
Valve diam.
IN.
28.5
( 1.12 )
EX.
25
( 1.0 )
Valve lift
IN.
8.8
( 0.35 )
EX.
8.2
( 0.32 )
Valve clearance (when cold)
IN. & EX.
0.10 ­ 0.15
( 0.004 ­ 0.006 )
Valve guide to valve stem clearance
IN.
0.020 ­ 0.047
( 0.0008 ­ 0.00 19 )
0.35
( 0.014 )
EX.
0.040 ­ 0.067
( 0.0016 ­ 0.0026 )
0.35
( 0.014 )
Valve guide 1.0.
IN. & EX.
5.000 ­ 5.012
(0.1969-0.1973 )
Valve stem 0.0.
IN.
4.965 ­ 4.980
(0.1955-0.1961 )
EX.
4.945 ­ 4.960
(0.1947-0.1953 )
Valve stem runout
IN. & EX.
0.05
( 0.002 )
Valve head thickness
IN. & EX.
0.5
( 0.02 )
Valve stem end length
IN. & EX.
2.5
( 0.10 )
Valve seat width
IN. & EX.
0.9 ­ 1.1
( 0.035 ­ 0.043 )
Valve head radial runout
IN. & EX.
0.03
( 0.001 )
Valve spring free length IN. & EX.)
INNER
35.0
( 1.38 )
OUTER
37.8
( 1.49 )
Valve spring tension (IN. & EX.) 5.3 ­ 6.5 kg
INNER
(11.7-14.3Ibs)
at length 28 mm (1.1 in)
13.1 - 15.1 kg
OUTER ( 28.9 ­ 33.3 Ibs )
at length 31.5 mm (1.2 in)
CAMSHAFT
+
CYLINDER HEAD
Unit: mm (in)
ITEM STANDARD LIMIT
Cam height
IN.
33.878 ­ 33.918
( 1.3338 ­ 1.3354 )
33.580
( 1.3220 )
EX.
33.533 ­ 33.573
( 1.3202-1.3218)
33.240
( 1.3087 )
Camshaft journal oil clearance
IN.
&
EX.
0.032 ­ 0.066
( 0.0013 ­ 0.0026 )
0.150
( 0.0059 )
Camshaft journal holder 1.0.
IN. & EX.
22.012 ­ 22.025
( 0.8666 ­ 0.8671 )