Cylinder Head Nuts And Exhaust Pipe Bolts; Air Cleaner; Cylinder Head; Exhaust Pipe - Suzuki Katana 1100 Service Manual

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PERIODIC MAINTENANCE AND TUNE-UP PROCEDURES 2-4
CYLINDER HEAD NUTS AI\lD
EXHAUST PIPE BOLTS
Tighten Initially at 1000 km (600 miles. 2 months) and
Every 6000 km (4000 miles. 12 months) thereafter.
CYLINDER HEAD
• Remove the seat, frame covers and fuel tank.
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(Refer to page 3-3.)
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• Remove the cylinder head cover.
• First loosen and retighten the nuts to the specified torque
with a torque wrench sequentially in ascending numerical
order with the engine cold.
Cylinder head nut: 35 - 40N·m
(3.5 - 4.0 kg-m. 25.5 - 29.0 Ib-ft)
• After firmly tightening the 12 nuts, tighten the bolt and nut
(indicated as @ and
®)
to the torque value below:
Cylinder head bolt @: 7 - 11 N·m
(0.7 - 1.1 kg-m. 5.0 - 8.0 Ib-ft)
Cylinder head nut
®:
7 - 11 N'm
(0.7 - 1.1 kg-m. 5.0 - 8.0 Ib-ft)
• When installing the cylinder head cover, apply SUZUKI Bond
No. 1207B to the head cover groove and cam end caps.
(Refer to page 3-64.)
• Tighten the head cover bolts to the specified torque.
Tightening torque: 13 - 15 N·m
(1.3 - 1.5kg-m. 9.5 - 11.0 Ib-ft)
EXHAUST PIPE
• Tighten the exhaust pipe clamp bolts to the specified torque
with a torque wrench.
Exhaust pipe clamp bolt: 9 - 12 N·m
(0.9 - 1.2kg-m. 6.5 - 8.5 Ib-ft)
AIR CLEANER
Clean Every 3000 km (2000 miles) and Replace Every
12000 km (7500 miles).
• Remove the seat and frame covers.
• Remove the fuel tank bracket by removing the bolts.
• Lift up the rear end of the fuel tank and remove the air cleaner
element by removing the screws.
(Continued on next page.)
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