Assembling The Piston Rod - KTM 350 EXC-F EU 2012 Repair Manual

04/SHOCK ABSORBER, SWINGARM

Assembling the piston rod

8.23
–
Position washer
–
Grease the seal ring and mount with the washer facing downward.
Lubricant (T511) (
200794-10
–
Mount centering disk
–
Mount rebound rubber
200795-10
Preliminary work
–
Assemble the seal ring retainer. (
–
Assemble the rebound adjuster. (
Main work
–
Clamp the piston rod with the fork in a bench vise.
–
Mount bump rubber
–
Position the special tool on the piston rod.
Mounting sleeve (T1215) (
–
Grease the dust boot and slide seal ring retainer
Lubricant (T625) (
200773-10 –
Remove the special tool.
–
Mount rebound damping washer
–
Mount the compression shim stack
200767-10
–
Grind piston
–
Clean the piston.
–
Mount the piston.
Guideline
View
A
View
B
200768-10
on seal ring .
4 5
p. 270)
.
6
.
7
p. 53)
p. 53)
and locking cap
1 2
p. 281)
p. 271)
.
4
with the smaller shims facing downward.
5
on both sides, using 1200 grit sandpaper on a surfacing plate.
6
.
onto the piston rod.
3
Top view of piston
Bottom view of piston
54