KTM 690 SMC 2008 Manuals

KTM 690 SMC 2008 Manuals

Manuals and User Guides for KTM 690 SMC 2008. We have 3 KTM 690 SMC 2008 manuals available for free PDF download: Repair Manual, Owner's Manual, Setup Instructions

KTM 690 SMC 2008 Repair Manual

KTM 690 SMC 2008 Repair Manual (227 pages)

Brand: KTM | Category: Motorcycle | Size: 13.2 MB

Table of Contents

Table of Contents
4
Means of Representation
7
Important Notes
8
Location of Serial Numbers
9
Motorcycle
11
01/Fork, Triple Clamp
14
02/Handlebar, Instruments
29
04/Shock Absorber, Swingarm
31
05/Exhaust
49
06/Air Filter
53
07/Fuel Tank, Seat, Trim
56
- Opening Filler Cap
  56
- Closing Filler Cap
  56
- Removing the Seat
  56
- Mounting the Seat
  56
- Taking off the Side Cover
  56
- Mounting the Side Cover
  57
- Checking the Fuel Pressure
  57
- Changing the Fuel Filter
  58
09/Front Wheel
61
- Removing Front Wheel
  61
- Installing the Front Wheel
  61
- Checking the Tire Air Pressure
  62
- Checking the Tire Condition
  62
- Checking the Brake Discs
  63
10/Rear Wheel
64
11/Wiring Harness, Battery
70
- Removing the Battery
  70
- Installing the Battery
  70
- Disconnecting the Battery
  70
- Connecting the Battery
  71
- Recharging the Battery
  71
- Checking the Charging Voltage
  72
- Changing the Main Fuse
  72
- Changing Fuses of Individual Power Consumers
  73
- Adjusting the Engine Characteristic
  74
13/Brake System
75
14/Light System, Instruments
84
30/Engine
90
- Removing the Engine
  90
- Installing the Engine
  92
30/Disassembling the Engine
96
- Clamping Engine into Engine Work Stand
  96
- Draining the Engine Oil
  96
- Removing Starter Motor
  96
- Removing Valve Cover
  96
- Removing the Alternator Cover
  97
- Removing Spacer
  97
- Removing Gear Position Sensor
  97
- Removing Oil Filter
  97
- Removing Thermostat
  98
- Setting Engine to Ignition Top Dead Center
  98
- Removing Water Pump Wheel
  98
- Removing Clutch Cover
  99
- Removing Spacer and Spring
  99
- Removing Spark Plug
  99
- Removing Timing Chain Tensioner
  100
- Removing Camshafts
  100
- Removing Cylinder Head
  100
- Removing Piston
  100
- Removing Rotor
  101
- Removing Timing Chain Rails
  101
- Removing Timing Chain and Timing Chain Sprocket
  102
- Removing Crankshaft Position Sensor
  102
- Removing Clutch Cage
  102
- Removing Primary Gear
  104
- Removing Starter Drive
  104
- Removing Shift Shaft
  104
- Removing Shift Drum Locating
  104
- Removing Locking Lever
  105
- Removing Oil Pumps
  105
- Removing Left Engine Case
  105
- Removing Crankshaft and Balancer Shaft
  106
- Removing Transmission Shafts
  106
30/Engine - Work on Individual Parts
108
- Work on the Right Section of the Engine Case
  108
- Work on the Left Section of the Engine Case
  109
- Work on the Clutch Cover
  110
- Removing Crankshaft Bearing Inner Ring
  111
- Removing Balancer Shaft Drive Wheel
  111
- Changing the Conrod Bearing
  111
- Checking Crankshaft Run-Out at Bearing Pin
  113
- Installing Balancer Shaft Drive Wheel
  113
- Installing Crankshaft Bearing Inner Ring
  113
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  114
- Cylinder - Nikasil Coating
  114
- Checking/Measuring the Cylinder
  115
- Checking/Measuring the Piston
  115
- Checking Piston Ring End Gap
  116
- Checking Piston/Cylinder Mounting Clearance
  117
- Checking Oil Pumps for Wear
  117
- Replacing Autodecompressor
  117
- Preparing Timing Chain Tensioner for Installation
  118
- Checking Timing Assembly
  119
- Removing Rocker Arm
  119
- Changing Camshaft Bearing
  119
- Removing Valves
  120
- Checking Valves
  121
- Checking Valve Springs
  121
- Checking Valve Spring Retainer
  121
- Checking Cylinder Head
  121
- Installing Valves
  122
- Installing Rocker Arm
  123
- Dismantling Antihopping Clutch
  123
- Checking the Clutch
  124
- Preassembling Antihopping Clutch
  125
- Checking Shift Mechanism
  126
- Preassembling Shift Shaft
  126
- Disassembling the Main Shaft
  127
- Dismantling Countershaft
  127
- Checking the Transmission
  128
- Assembling the Main Shaft
  129
- Assembling Countershaft
  130
- Checking Electric Starter Drive
  131
- Removing Freewheel
  131
- Checking Freewheel
  132
- Installing Freewheel
  132
30/Assembling the Engine
134
- Installing Transmission Shafts
  134
- Installing Crankshaft and Balancer Shaft
  135
- Installing Left Engine Case
  135
- Installing Oil Pumps
  136
- Installing Locking Lever
  136
- Installing Shift Drum Locating
  136
- Installing Shift Shaft
  137
- Installing Starter Drive
  137
- Installing Primary Gear
  137
- Installing Clutch Cage
  138
- Installing Crankshaft Position Sensor
  139
- Installing Timing Chain and Timing Chain Sprocket
  139
- Installing Timing Chain Rails
  140
- Installing Rotor
  140
- Adjusting Crankshaft Position Sensor Distance
  140
- Setting Engine to Top Dead Center
  141
- Installing Piston
  141
- Installing Cylinder Head
  142
- Installing Camshafts
  143
- Installing Timing Chain Tensioner
  143
- Checking Valve Clearance
  144
- Adjusting Valve Clearance
  144
- Installing Spark Plug
  145
- Installing Spacer and Spring
  145
- Installing Clutch Cover
  145
- Mounting Water Pump Cover
  146
- Installing Thermostat
  146
- Installing the Oil Filter
  146
- Installing Gear Position Sensor
  147
- Installing the Spacer
  147
- Installing Oil Screens
  148
- Installing Alternator Cover
  148
- Installing Starter Motor
  149
- Installing Valve Cover
  149
- Taking Engine off Universal Mounting Rack
  149
32/Clutch
150
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  150
35/Water Pump, Cooling System
151
- Draining Coolant
  151
- Filling the Cooling System
  151
- Checking the Antifreeze and Coolant Level
  152
- Checking the Coolant Level
  153
38/Lubrication System
154
- Oil Circuit
  154
- Checking the Engine Oil Level
  154
- Checking the Engine Oil Pressure
  155
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  156
- Draining Engine Oil
  156
- Removing the Oil Filter
  157
- Installing the Oil Filter
  157
- Cleaning the Oil Screens
  158
- Filling up with Engine Oil
  159
- Adding Engine Oil
  159
39/Ignition System
160
41/Throttle Valve Body
162
Technical Data - Engine
170
- Capacity - Engine Oil
  170
- Capacity - Coolant
  170
Technical Data - Tolerance, Wear Limits of Engine
171
Technical Data - Engine Tightening Torques
173
Technical Data - Chassis
175
- Lighting Equipment
  175
- Capacity - Fuel
  176
Technical Data - Fork
177
Technical Data - Shock Absorber
178
Technical Data - Chassis Tightening Torques
179
Cleaning/Protective Treatment
181
- Cleaning the Motorcycle
  181
- Protective Treatment for Winter Operation
  182
Storage
183
- Putting into Operation after Storage
  183
Service Schedule
184
Wiring Diagram
186
- 184
  186
- 186
  188
- 188
  190
- 190
  192
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
Substances
206
Auxiliary Substances
208
Special Tools
210
Standards
222
Index
223

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KTM 690 SMC 2008 Owner's Manual

KTM 690 SMC 2008 Owner's Manual (178 pages)

Motorcycle

Brand: KTM | Category: Motorcycle | Size: 3.55 MB

Table of Contents

Table of Contents
5
Means of Representation
9
Important Notes
10
View of Vehicle
14
- View of Vehicle, Front Left Side
  14
- View of Vehicle, Rear Right Side
  16
Location of Serial Numbers
18
- Chassis Number
  18
- Type Label
  18
- Key Number
  19
- Engine Number
  19
- Fork Part Number
  20
- Shock Absorber Part Number
  20
Operating Elements
21
- Clutch Lever
  21
- Hand Brake Lever
  21
- Light Switch
  22
- Headlight Flasher Switch
  23
- Flasher Switch
  23
- Flasher Switch
  24
- Horn
  24
- Horn
  25
- Emergency off Switch
  25
- Electric Starter Button
  26
- Ignition/Steering Lock
  26
- Combination Instrument
  27
- Combination Instrument - Function Buttons
  27
- Combination Instrument - Tachometer
  28
- Combination Instrument - Control Lamps
  28
- Combination Instrument - Display
  29
- Combination Instrument - Speed Display
  30
- Setting Kilometers or Miles
  30
- Combination Instrument - Time
  31
- Setting the Clock
  31
- Combination Instrument - ODO Display
  32
- Combination Instrument - Setting/Resetting TRIP 1 Display
  32
- Combination Instrument - Setting/Resetting TRIP 2 Display
  33
- Combination Instrument - TRIP F Display
  34
- Combination Instrument - Coolant Temperature Indicator
  34
- Opening Filler Cap
  35
- Closing Filler Cap
  35
- Handrails
  36
- Seat Release
  36
- Passenger Footrests
  37
- Shift Lever
  37
- Foot Brake Pedal
  38
- Side Stand
  39
General Tips and Hints on Putting into Operation
40
- Advice on First Use
  40
- Running in the Engine
  41
- Loading the Vehicle
  42
Riding Instructions
44
- Checks before Putting into Operation
  44
- Starting
  45
- Starting up
  47
- Shifting, Riding
  47
- Braking
  50
- Stopping, Parking
  51
- Refueling
  53
Greasing and Service Table
55
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop
  55
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
  57
Maintenance Work on Chassis and Engine
58
Checking Chain Dirt
72
Cleaning the Chain
72
Checking the Chain Tension
73
Adjusting Chain Tension
74
Checking Rear Sprocket / Engine Sprocket for Wear
76
Checking Chain Wear
77
Adjusting Chain Guide
78
Checking Brake Discs
78
Adjusting Basic Position of Handbrake Lever
79
Checking Front Brake Fluid Level
80
Adding Brake Fluid for Front Brake
80
Brake Linings
82
Checking the Front Brake Linings
83
Changing the Front Brake Linings
83
Removing Front Brake Linings
85
Mounting Front Brake Linings
86
Checking Free Play of Foot Brake Lever
88
Adjusting Basic Position of Foot Brake Pedal
88
Checking Rear Brake Fluid Level
89
Topping up Brake Fluid of Rear Brake
90
Checking the Rear Brake Linings
92
Changing Rear Brake Linings
92
Removing Front Wheel
95
Installing the Front Wheel
97
Removing Rear Wheel
98
Installing the Rear Wheel
99
Checking the Rear Hub Rubber Dampers
101
Tire Condition Checking
102
Checking Spoke Tension
103
Checking Tire Air Pressure
104
Removing the Seat
105
Mounting the Seat
105
Removing the Battery
106
Installing the Battery
107
Recharging the Battery
107
Changing the Main Fuse
109
Changing Fuses of Individual Power Consumers
111
Adjusting the Engine Characteristic
113
Removing Headlight Mask with Headlight
115
Refitting the Headlight Mask with the Headlight
116
Changing the Headlight Bulb
117
Changing the Parking Light Bulb
118
Changing the Flasher Bulb
119
Checking Headlamp Setting
120
Adjusting the Headlight Range
121
Removing the Air Filter
121
Installing the Air Filter
122
Cooling System
123
Checking the Antifreeze and Coolant Level
124
Checking the Coolant Level
126
Draining Coolant
128
Filling the Cooling System
129
Adjusting Basic Position of Clutch Lever
131
Checking/Correcting Fluid Level of Hydraulic Clutch
131
Checking Play in Gas Bowden Cable
132
Adjusting Play in Gas Bowden Cable
133
- Checking Engine Oil Level
  134
- Changing Engine Oil and Oil Filter, Cleaning Oil Screens
  134
- Draining Engine Oil
  135
- Removing the Oil Filter
  136
- Mounting Oil Filter
  138
- Cleaning Oil Screens
  138
- Filling up with Engine Oil
  140
- Topping up Engine Oil
  141
Troubleshooting
142
Flashing Code
145
Cleaning
148
- Cleaning Motorcycle
  148
Conservation for Winter Operation
150
Storage
151
- Putting into Operation after Storage
  152
Technical Data - Engine
153
- Capacity - Engine Oil
  154
- Capacity - Coolant
  154
Technical Data - Engine Tightening Torques
155
Technical Data - Chassis
158
- Lighting Equipment
  159
- Capacity - Fuel
  160
Technical Data - Fork
161
Technical Data - Shock Absorber
162
Technical Data - Chassis Tightening Torques
164
Substances
167
Auxiliary Substances
170

KTM 690 SMC 2008 Setup Instructions

KTM 690 SMC 2008 Setup Instructions (18 pages)

Brand: KTM | Category: Motorcycle | Size: 0.9 MB

Table of Contents

Means of Representation
4
Mounting the Seat
8
Recharging the Battery
9
Installing the Battery
10
Opening Filler Cap
10
Closing Filler Cap
10
Removing Rear Fairing
10
Fitting Rear Fairing
11
Fitting Heel Protector
11
Setting the Clock
13
Setting Kilometers or Miles
13
Technical Data - Chassis Tightening Torques
14

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