KTM 690 Enduro R EU Manuals

KTM 690 Enduro R EU Manuals

Manuals and User Guides for KTM 690 Enduro R EU. We have 4 KTM 690 Enduro R EU manuals available for free PDF download: Repair Manual, Owner's Manual

KTM 690 Enduro R EU Repair Manual

KTM 690 Enduro R EU Repair Manual (235 pages)

2011

Brand: KTM | Category: Motorcycle | Size: 12.23 MB

Table of Contents

Table of Contents
4
1 Means of Representation

7
- Symbols Used
  7
- Formats Used
  7
2 Safety Advice

8
- Repair Manual
  8
- Degrees of Risk and Symbols
  8
- Work Rules
  8
3 Important Notes

9
4 Serial Numbers

10
- Chassis Number
  10
- Type Label
  10
- Engine Number
  10
- Key Number
  10
- Fork Part Number
  10
- Shock Absorber Part Number
  11
5 Motorcycle

12
6 Fork, Triple Clamp

15
7 Handlebar, Controls

35
8 Frame

38
- Removing the Engine Guard
  38
- Installing the Engine Guard
  38
9 Shock Absorber, Swingarm

39
10 Exhaust

59
11 Air Filter

63
- Removing the Air Filter
  63
- Installing the Air Filter
  63
- Removing the Air Filter Box
  63
- Finishing Work
  63
- Installing the Air Filter Box
  64
- Mount the Side Cover
  65
- Mount the Seat
  65
12 Fuel Tank, Seat, Trim

66
- Opening the Filler Cap
  66
- Closing Filler Cap
  66
- Removing the Seat
  66
- Mounting the Seat
  67
- Taking off the Side Cover
  67
- Mounting the Side Cover
  67
- Checking the Fuel Pressure
  67
- Changing the Fuel Filter
  68
- Changing the Fuel Pump
  71
13 Wheels

75
14 Wiring Harness, Battery

86
- Removing the Battery
  86
- Installing the Battery
  86
- Disconnecting the Battery
  86
- Connecting the Battery
  87
- Recharging the Battery
  87
- Checking the Charging Voltage
  88
- Changing the Main Fuse
  89
- Changing Fuses of Individual Power Consumers
  89
- Adjusting the Engine Characteristic
  90
15 Brake System

92
16 Lighting System, Instruments

102
- Combination Instrument
  102
- Setting Kilometers or Miles
  102
- Setting the Clock
  102
- Setting/Resetting Display TRIP 1
  102
- Setting/Resetting Display TRIP 2
  102
- Setting the Wheel Circumference
  103
- Checking the Headlight Setting
  104
- Adjusting the Headlight Range
  104
- Removing the Headlight Mask with the Headlight
  104
- Installing the Headlight Mask with the Headlight
  105
- Changing the Parking Light Bulb
  105
- Changing the Headlight Bulb
  106
- Changing the Turn Signal Bulb
  106
17 Engine

108
- Removing the Engine
  108
- Installing the Engine
  110
- Engine Disassembly
  114
- Clamping the Engine into the Engine Assembly Stand
  114
- Draining the Engine Oil
  114
- Removing Starter Motor
  114
- Removing Valve Cover
  115
- Removing the Alternator Cover
  115
- Removing Spacer
  115
- Removing Gear Position Sensor
  115
- Removing Oil Filter
  116
- Removing Thermostat
  116
- Setting Engine to Ignition Top Dead Center
  116
- Removing Water Pump Wheel
  117
- Removing Clutch Cover
  117
- Removing Spacer and Spring
  117
- Removing Spark Plug
  118
- Removing Timing Chain Tensioner
  118
- Removing Camshafts
  118
- Removing Cylinder Head
  118
- Removing Piston
  119
- Removing Rotor
  119
- Removing Timing Chain Rails
  120
- Removing Timing Chain and Timing Chain Sprocket
  120
- Removing Crankshaft Position Sensor
  120
- Removing Clutch Cage
  121
- Removing Primary Gear
  122
- Removing Starter Drive
  122
- Removing Shift Shaft
  122
- Removing Shift Drum Locating
  122
- Removing Locking Lever
  123
- Removing Oil Pumps
  123
- Removing Left Engine Case
  123
- Removing Crankshaft and Balancer Shaft
  124
- Removing Transmission Shafts
  124
- Work on Individual Parts
  125
- Work on the Right Section of the Engine Case
  125
- Work on the Left Section of the Engine Case
  127
- Work on the Clutch Cover
  128
- Removing Crankshaft Bearing Inner Ring
  129
- Removing Balancer Shaft Drive Wheel
  129
- Changing the Connecting Rod, Conrod Bearing, and Crank Pin
  129
- Checking Crankshaft Run-Out at Bearing Pin
  131
- Installing Balancer Shaft Drive Wheel
  131
- Installing Crankshaft Bearing Inner Ring
  131
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  132
- Cylinder - Nikasil ® Coating
  132
- Checking/Measuring the Cylinder
  133
- Checking/Measuring the Piston
  133
- Checking Piston Ring End Gap
  134
- Checking Piston/Cylinder Mounting Clearance
  134
- Checking Oil Pumps for Wear
  135
- Replacing Autodecompressor
  135
- Preparing Timing Chain Tensioner for Installation
  136
- Checking Timing Assembly
  136
- Removing Rocker Arm
  137
- Changing Camshaft Bearing
  137
- Removing Valves
  138
- Checking Valves
  138
- Checking Valve Springs
  139
- Checking Valve Spring Retainer
  139
- Checking Cylinder Head
  139
- Installing Valves
  140
- Installing Rocker Arm
  141
- Disassembling the Antihopping Clutch
  141
  - Checking the Clutch
    141
  - Preassembling the Antihopping Clutch
    143
  - Checking Shift Mechanism
    144
  - Preassembling Shift Shaft
    144
  - Disassembling the Main Shaft
    145
  - Dismantling Countershaft
    145
  - Checking the Transmission
    146
  - Assembling the Main Shaft
    147
  - Assembling Countershaft
    148
  - Checking the Starter Drive
    149
  - Removing Freewheel
    149
  - Checking Freewheel
    150
  - Installing Freewheel
    150
  - Engine Assembly
    151
  - Installing Transmission Shafts
    151
  - Installing Crankshaft and Balancer Shaft
    152
  - Installing Left Engine Case
    153
  - Installing Oil Pumps
    153
  - Installing Locking Lever
    154
  - Installing Shift Drum Locating
    154
  - Installing Shift Shaft
    154
  - Installing Starter Drive
    154
  - Installing Primary Gear
    155
  - Installing Clutch Cage
    155
  - Installing Crankshaft Position Sensor
    156
  - Installing Timing Chain and Timing Chain Sprocket
    157
  - Installing Timing Chain Rails
    157
  - Installing Rotor
    157
  - Adjusting Crankshaft Position Sensor Distance
    158
  - Setting Engine to Top Dead Center
    158
  - Installing Piston
    158
  - Installing Cylinder Head
    160
  - Installing Camshafts
    160
  - Installing Timing Chain Tensioner
    161
  - Checking Valve Clearance
    161
  - Adjusting Valve Clearance
    162
  - Installing Spark Plug
    163
  - Installing Spacer and Spring
    163
  - Installing Clutch Cover
    163
  - Mounting Water Pump Cover
    163
  - Installing Thermostat
    164
  - Installing the Oil Filter
    164
  - Installing Gear Position Sensor
    164
  - Installing the Spacer
    165
  - Installing Oil Screens
    165
  - Installing Alternator Cover
    166
  - Installing Starter Motor
    166
  - Installing Valve Cover
    167
  - Removing the Engine from the Engine Assembly Stand
    167
18 Clutch

168
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  168
- Changing the Hydraulic Clutch Fluid
  168
19 Water Pump, Cooling System

169
- Draining the Coolant
  169
- Filling/Bleeding the Cooling System
  169
- Checking the Antifreeze and Coolant Level
  170
- Checking the Coolant Level
  171
20 Lubrication System

172
- Lubrication System
  172
- Oil Circuit
  172
- Checking the Engine Oil Level
  172
- Checking the Engine Oil Pressure
  173
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  174
- Draining the Engine Oil
  174
- Removing the Oil Filter
  175
- Installing the Oil Filter
  175
- Cleaning the Oil Screens
  176
- Filling up with Engine Oil
  177
- Adding Engine Oil
  177
21 Ignition System

178
22 Technical Data

180
- Engine
  180
- Engine Tolerance, Wear Limits
  180
- Engine Tightening Torques
  182
- Capacities
  183
- Engine Oil
  183
- Coolant
  183
- Fuel
  183
- Chassis
  183
- Electrical System
  184
- Tires
  184
- Fork
  185
- Shock Absorber
  185
- Chassis Tightening Torques
  186
23 Cleaning/Protective Treatment

188
24 Storage

190
- Preparing for Use after Storage
  190
25 Service Schedule

191
26 Wiring Diagram

194
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
- 204
  206
- 206
  208
- 208
  210
- 210
  212
- Substances
  214
27 Substances

216
- Auxiliary Substances
  216
28 Auxiliary Substances

218
- Special Tools
  218
30 Standards

230
- Index
  231

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KTM 690 Enduro R EU Owner's Manual

KTM 690 Enduro R EU Owner's Manual (190 pages)

KTM 690 Enduro R Motorcycles Owner's manual

Brand: KTM | Category: Motorcycle | Size: 2.94 MB

Table of Contents

Table of Contents
5
Table of Contents
8
Means of Representation
9
Important Information
10
View of Vehicle
14
- View of Vehicle, Front Left (Example)
  14
- View of Vehicle, Rear Right (Example)
  16
Serial Numbers
18
- Chassis Number
  18
- Type Label
  18
- Engine Number
  19
- Key Number
  19
- Fork Part Number
  20
- Shock Absorber Part Number
  20
Controls
21
- Clutch Lever
  21
- Hand Brake Lever
  21
- Throttle Grip
  22
- Light Switch
  22
- Turn Signal Switch
  23
- Horn Button
  23
- Emergency off Switch
  24
- Electric Starter Button
  24
- Ignition/Steering Lock
  25
- Combination Instrument
  25
- Combination Instrument - Function Buttons
  26
- Combination Instrument - Indicator Lamps
  26
- Combination Instrument - Display
  27
- Combination Instrument - Speedometer
  28
- Setting Kilometers or Miles
  28
- Combination Instrument - Time
  29
- Setting the Clock
  29
- Combination Instrument - Display ODO
  30
- Combination Instrument - Setting/Resetting TRIP 1
  30
- Combination Instrument - Setting/Resetting TRIP 2
  31
- Combination Instrument - TRIP F Display
  32
- Combination Instrument - Coolant Temperature Indicator
  32
- Opening the Filler Cap
  33
- Closing Filler Cap
  34
- Seat Release
  34
- Handrails
  35
- Passenger Footrests
  35
- Shift Lever
  36
- Foot Brake Lever
  37
- Side Stand
  37
Putting into Operation
38
- Advice on First Use
  38
- Running in the Engine
  39
- Loading the Vehicle
  40
Riding Instructions
42
- Performing Checks and Vehicle Care When Preparing for Use
  42
- Starting
  43
- Starting off
  44
- Shifting, Riding
  44
- Braking
  48
- Stopping, Parking
  49
- Refueling
  50
Service Schedule
53
Tuning the Chassis
56
Service Work on the Chassis
67
Brakes
89
Wheels, Tires
106
- Removing the Front Wheel
  106
- Installing the Front Wheel
  107
- Removing Rear Wheel
  109
- Installing the Rear Wheel
  110
- Checking the Rear Hub Rubber Dampers
  111
- Checking the Tire Condition
  112
- Checking the Tire Air Pressure
  114
- Checking the Spoke Tension
  115
Electrical System
117
- Removing the Battery
  117
- Installing the Battery
  118
- Recharging the Battery
  118
- Changing the Main Fuse
  120
- Changing Fuses of Individual Power Consumers
  122
- Removing the Headlight Mask with the Headlight
  124
- Installing the Headlight Mask with the Headlight
  126
- Changing the Headlight Bulb
  127
- Changing the Parking Light Bulb
  128
- Changing the Turn Signal Bulb
  129
- Checking the Headlight Setting
  130
- Adjusting the Headlight Range
  131
Cooling System
132
- Checking the Antifreeze and Coolant Level
  132
- Checking the Coolant Level
  134
- Draining the Coolant
  136
- Filling the Cooling System
  137
Tuning the Engine
139
Service Work on the Engine
142
- Checking the Engine Oil Level
  142
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  143
- Draining the Engine Oil X
  143
- Removing the Oil Filter
  144
- Cleaning the Oil Screens
  146
- Installing the Oil Filter
  148
- Filling up with Engine Oil
  148
- Adding Engine Oil
  149
Cleaning, Care
151
- Cleaning the Motorcycle
  151
- Protective Treatment for Winter Operation
  153
Storage
154
- Preparing for Use after Storage
  155
Troubleshooting
156
Blink Code
159
Technical Data - Engine
164
- Capacity - Engine Oil
  165
- Capacity - Coolant
  165
Technical Data - Engine Tightening Torques
166
Technical Data - Chassis
169
- Lighting Equipment
  170
- Tires
  171
- Capacity - Fuel
  171
Technical Data - Fork
172
Technical Data - Shock Absorber
173
Technical Data - Chassis Tightening Torques
175
Substances
178
Auxiliary Substances
182
Standards
184
Index
185

KTM 690 Enduro R EU Owner's Manual

KTM 690 Enduro R EU Owner's Manual (179 pages)

KTM Owner's Manual Motorcycle 690 ENDURO EU, 690 ENDURO AUS/UK

Brand: KTM | Category: Motorcycle | Size: 2.88 MB

Table of Contents

Table of Contents
5
Means of Representation
9
Important Notes
10
View of Vehicle
14
- View of Vehicle, Front Left Side
  14
- View of Vehicle, Rear Right Side
  16
Location of Serial Numbers
18
- Chassis Number
  18
- Type Label
  18
- Key Number
  19
- Engine Number
  19
- Fork Part Number
  20
- Shock Absorber Part Number
  20
Operating Elements
21
- Clutch Lever
  21
- Hand Brake Lever
  21
- Light Switch
  22
- Headlight Flasher Switch
  23
- Flasher Switch
  23
- Flasher Switch
  24
- Horn
  24
- Horn
  25
- Emergency off Switch
  25
- Electric Starter Button
  26
- Ignition/Steering Lock
  26
- Combination Instrument
  27
- Combination Instrument - Function Buttons
  27
- Combination Instrument - Tachometer
  28
- Combination Instrument - Control Lamps
  28
- Combination Instrument - Display
  29
- Combination Instrument - Speed Display
  30
- Setting Kilometers or Miles
  30
- Combination Instrument - Time
  31
- Setting the Clock
  31
- Combination Instrument - ODO Display
  32
- Combination Instrument - Setting/Resetting TRIP 1 Display
  32
- Combination Instrument - Setting/Resetting TRIP 2 Display
  33
- Combination Instrument - TRIP F Display
  34
- Combination Instrument - Coolant Temperature Indicator
  34
- Opening Filler Cap
  35
- Closing Filler Cap
  35
- Handrails
  36
- Seat Release
  36
- Passenger Footrests
  37
- Shift Lever
  37
- Foot Brake Pedal
  38
- Side Stand
  39
General Tips and Hints on Putting into Operation
40
- Advice on First Use
  40
- Running in the Engine
  42
- Loading the Vehicle
  42
Riding Instructions
44
- Checks before Putting into Operation
  44
- Starting
  45
- Starting up
  47
- Shifting, Riding
  47
- Braking
  50
- Stopping, Parking
  51
- Refueling
  53
Greasing and Service Table
55
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop
  55
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)
  57
Maintenance Work on Chassis and Engine
58
Cleaning the Chain
71
Checking the Chain Tension
72
Adjusting Chain Tension
73
Checking Rear Sprocket / Engine Sprocket for Wear
75
Checking Chain Wear
76
Adjusting Chain Guide
77
Checking Brake Discs
77
Checking Free Play of Hand Brake Lever
78
Adjusting Free Travel of Handbrake Lever
79
Checking Front Brake Fluid Level
80
Adding Brake Fluid for Front Brake
80
Brake Linings
82
Checking the Front Brake Linings
83
Changing the Front Brake Linings
83
Checking Free Play of Foot Brake Lever
87
Adjusting Basic Position of Foot Brake Pedal
87
Checking Rear Brake Fluid Level
88
Topping up Brake Fluid of Rear Brake
89
Checking the Rear Brake Linings
91
Changing Rear Brake Linings
91
Removing Front Wheel
94
Fitting Front Wheel
96
Removing Rear Wheel
97
Fitting Rear Wheel
98
Checking the Rear Hub Rubber Dampers
99
Tire Condition Checking
100
Checking Tire Air Pressure
102
Checking Spoke Tension
103
Removing the Seat
104
Mounting the Seat
105
Removing the Battery
105
Installing the Battery
106
Recharging the Battery
107
Changing the Main Fuse
109
Changing Fuses of Individual Power Consumers
111
Adjusting the Engine Characteristic
113
Removing Headlight Mask with Headlight
115
Refitting the Headlight Mask with the Headlight
116
Changing the Headlight Bulb
117
Changing the Parking Light Bulb
118
Changing the Flasher Bulb
119
Checking Headlamp Setting
120
Adjusting the Headlight Range
121
Removing the Air Filter
121
Installing the Air Filter
122
Cooling System
123
Checking the Antifreeze and Coolant Level
124
Checking the Coolant Level
126
Draining Coolant
128
Filling the Cooling System
129
Adjusting Basic Position of Clutch Lever
131
Checking/Correcting Fluid Level of Hydraulic Clutch
131
Checking Play in Gas Bowden Cable
132
Adjusting Play in Gas Bowden Cable
133
Removing the Engine Guard
134
Installing the Engine Guard
134
Checking Engine Oil Level
135
- Changing Engine Oil and Oil Filter, Cleaning Oil Screens
  135
- Draining Engine Oil
  136
- Removing the Oil Filter
  137
- Mounting Oil Filter
  139
- Cleaning Oil Screens
  139
- Filling up with Engine Oil
  141
- Topping up Engine Oil
  142
Troubleshooting
143
Flashing Code
146
Cleaning
149
- Cleaning Motorcycle
  149
Conservation for Winter Operation
151
Storage
152
- Putting into Operation after Storage
  153
Technical Data - Engine
154
- Capacity - Engine Oil
  155
- Capacity - Coolant
  155
Technical Data - Engine Tightening Torques
156
Technical Data - Chassis
159
- Lighting Equipment
  160
- Capacity - Fuel
  161
Technical Data - Fork
162
Technical Data - Shock Absorber
163
Technical Data - Chassis Tightening Torques
165
Substances
168
Auxiliary Substances
171

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KTM 690 Enduro R EU Owner's Manual

KTM 690 Enduro R EU Owner's Manual (105 pages)

rally factory replica

Brand: KTM | Category: Motorcycle | Size: 5.69 MB

Table of Contents

Table of Contents
4
Means of Representation
6
Important Notes
7
Location of Serial Numbers
9
- Chassis Number
  9
- Type Label
  9
- Key Number
  9
- Engine Number
  9
- Fork Part Number
  9
- Shock Absorber Part Number
  10
Operating Elements
11
- Clutch Lever
  11
- Hand Brake Lever
  11
- Short Circuit Button
  11
- Ignition Switch
  11
- Electric Starter Button
  11
- Light Switch
  12
- Horn
  12
- Flasher Switch
  12
- Overview of Indicator Lamps
  12
- Speedometer
  12
- Speedometer Activation and Test
  13
- Tripmaster Switch
  13
- Setting Kilometers or Miles
  13
- Setting the Clock
  14
- Adjusting Speedometer Functions
  14
- Querying Lap Time
  15
- Display Mode SPEED
  15
- Display Mode SPEED/H (Service Hours)
  15
- Display Mode SPEED / CLK (Time)
  16
- Display Mode SPEED/LAP (Lap Time)
  16
- Display Mode SPEED/ODO (Odometer)
  16
- Display Mode SPEED/TR1 (Trip Master 1)
  16
- Display Mode SPEED/TR2 (Trip Master 2)
  17
- Disply Mode SPEED/A1 (Average Speed 1)
  17
- Display Mode SPEED/A2 (Average Speed 2)
  17
- Display Mode SPEED/S1 (Stop Watch 1)
  18
- Display Mode SPEED/S2 (Stop Watch 2)
  18
- Fuses
  19
- Fuel Tank
  19
- Fuel Tap
  20
- Choke
  20
- Shift Lever
  21
- Foot Brake Pedal
  21
- Side Stand
  21
- Steering Lock
  22
- Locking the Steering
  22
- Unlocking the Steering
  22
- Tool Set
  22
- Handrail
  22
Tips and Hints on Putting into Operation
23
- Advice on First Use
  23
- Running in the Engine
  24
Riding Instructions
25
- Checks before Putting into Operation
  25
- Starting
  25
- Starting up
  26
- Shifting, Riding
  26
- Braking
  26
- Stopping, Parking
  27
- Refueling
  27
Greasing and Service Table
29
Maintenance Work on Chassis and Engine
31
Troubleshooting
74
Cleaning
76
- Cleaning Motorcycle
  76
Storage
77
- Putting the Motorcycle into Operation after Storage
  77
Technical Data - Engine
78
- Capacity- Engine Oil
  78
- Capacity - Cooling Liquid
  78
Technical Data - Engine Tightening Torques
79
Technical Data - Carburetor
81
- 690 Rally Factory Replica
  81
Technical Data - Chassis
82
- Lighting Equipment
  82
- Tires
  83
- Capacity - Fuel
  83
Technical Data - Fork
84
- Capacity - Fork Oil
  84
Technical Data - Shock Absorber
85
Technical Data - Chassis Tightening Torques
86
Wiring Diagram
88
- Rally Factory Replica 1 of 3
  88
- Rally Factory Replica 2 of 3
  92

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