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KTM 350 EXC-F SIX DAYS 2023 Setup Instructions
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KTM 350 EXC-F SIX DAYS 2023 Setup Instructions

KTM 350 EXC-F SIX DAYS 2023 Setup Instructions

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SETUP INSTRUCTIONS
2023
350 EXC‑F
350 EXC‑F SIX DAYS
Art. no. 3214742en

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Summary of Contents for KTM 350 EXC-F SIX DAYS 2023

  • Page 1 SETUP INSTRUCTIONS 2023 350 EXC‑F 350 EXC‑F SIX DAYS Art. no. 3214742en...
  • Page 3 KTM accepts no liability for delivery options, deviations from fig- ures and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not belong to the regular scope of supply.

  • Page 4: Means Of Representation

    1 MEANS OF REPRESENTATION Symbols used The meaning of specific symbols is described below. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Indicates a page reference (more information is provided on the specified page). Indicates information with more details or tips.
  • Page 5 To operate the vehicle, the vehicle electronics must be enabled. This process is conducted during initial setup in KTM Dealer.net. Enabling ensures that the initial setup in KTM Dealer.net is docu- mented. Enabling can be performed either temporarily, e.g. for a test ride, or permanently for vehicle handover.
  • Page 6 2 SETUP – Carefully loosen and remove the tension belts around the fork legs. – Remove the attachment on the rear wheel. Info An assistant prevents the motorcycle from falling over. – Have a lift stand available. Lift stand (78129955100) –...
  • Page 7 SETUP 2 – Together with an assistant, take the vehicle off the pallet. – Position the vehicle on a lift stand. – Check the vehicle and components for transport damage. Info The procedure in the event of transport damage is described in the Customer Service Manual.
  • Page 8 2 SETUP Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the mate- rial becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is dam- aged or bent.
  • Page 9 SETUP 2 Warning Danger of accidents A repaired handlebar poses a safety risk. If the handlebar is bent or straightened, the mate- rial becomes fatigued. The handlebar may break as a result. – Change the handlebar if the handlebar is dam- aged or bent.
  • Page 10 2 SETUP (All EU/AR/ASEAN/BR/CN models) – Position the controls on the left handlebar half. S01423-01 (EXC-F US) – Position the controls on the left handlebar half. S01410-01 (All Six Days models) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch is mounted, the vehicle’s road permit, if any, expires.
  • Page 11 SETUP 2 (All EU/AR/ASEAN/BR/CN models) – Mount the turn signal switch. 402390-01 Condition Packaging V12 – Join all plug-in connectors to the connector board. – Route the cables without tension and secure with the cable ties. V01882-01 (All Six Days models) Warning Voiding of the government approval for road use and the insurance coverage If the combination switch...
  • Page 12 2 SETUP – Mount the mirror clamps on both sides. H01060-01 – Mount both rear mirrors with the adapter. E00474-01 – Preassemble the hand guards on the left and right. E00852-01...
  • Page 13 SETUP 2 – Mount the left hand guard. – Mount the right hand guard. F01077-10 – Secure the handlebar cushion with two cable ties. – Install front fender. ( p. 24) – Install the front wheel. ( p. 24) (All EU/US/ASEAN/CN models) –...
  • Page 14 2 SETUP (EXC‑F AR/BR, EXC-F SIX DAYS BR) Warning Risk of injury Battery acid and battery gases cause serious chemical burns. – Keep 12 V batteries out of the reach of chil- dren. – Wear suitable protective clothing and safety glasses. –...
  • Page 15 SETUP 2 (All EU/AR/ASEAN/BR/CN models) – Remove connector from the bracket and join with turn signal wiring harness. V01884-10 – Insert the black and violet cables of the bulb included in the separate enclosure into the socket and position it in the turn signal indicator lamp.
  • Page 16 2 SETUP – Disconnect tail light plug-in connector on the wiring harness. V01863-10 – Remove screws – Remove screws – Remove the license plate holder with the tail light. Info Pay attention to the cable of the tail light. – Feed the cable between the fairing parts.
  • Page 17 SETUP 2 – Position the turn signal on both sides on the license plate holder, mount nuts with washers and tighten. – Position the license plate lamp on the license plate holder, and mount and tighten screws – Mount reflector on license plate holder.
  • Page 18 2 SETUP – Mount and tighten screws V01865-10 – Mount and tighten screw Guideline Remaining screws, EJOT PT ® 2 Nm (1.5 lbf ft) chassis K60x25‑Z V01867-10 – Feed the wiring harnesses through the opening. – Position the license plate holder on the rear. S03684-01 –...
  • Page 19 SETUP 2 – Join the plug-in connectors of tail light and turn signal cable harness with the wiring harness. Info Pay attention to routing of the wiring harnesses. – Install the rear left side cover. ( p. 35) – Install the air filter box cover. ( p.
  • Page 20 2 SETUP – Mount the washer and splint V01874-10 – Position the left footrest and pin. Info Only insert the pin to the extent that the spring can still be mounted. S01398-10 – Position spring as shown. Spring engages in area V01875-10 –...
  • Page 21 Mount the cable ties. (All Six Days models) – Install the engine guard. ( p. 35) – Unpack and mount the KTM PowerParts included in the deliv- ery (optional). Info Read the accompanying KTM PowerParts fitting instruc- tions. – Attach the stickers included in the scope of supply (optional).
  • Page 22 3 WORK Raising the motorcycle with the lift stand Note Danger of damage The parked vehicle can roll away or fall over. – Park the vehicle on a firm and level surface. – Raise the motorcycle at the frame underneath the engine. Lift stand (78129955100) Neither wheel is in contact with the ground.
  • Page 23 WORK 3 – Detach plug-in connectors and take off the headlight mask with the headlight. S01328-10 Installing the headlight mask with the headlight Main work – Join plug-in connectors S01328-11 – Position the headlight mask and secure it with rubber straps The holding lugs engage in the fender.

  • Page 24: Tighten Screw

    3 WORK The boundary between light and dark must be exactly on the lower mark for a motorcycle with rider. » If the boundary between light and dark does not meet specifications: – Adjust the headlight range. ( p. 22) Adjusting the headlight range Preparatory work –...
  • Page 25 WORK 3 Installing the fork legs Main work – Position the fork legs. Bleeder screws are positioned toward the front. Info Grooves are milled into the side of the upper end of the fork legs. The second milled groove (from the top) must be flush with the upper edge of the upper triple clamp.

  • Page 26: Tighten Screws 3 . Guideline

    3 WORK Installing the front wheel Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect. – Always keep the brake discs free of oil and grease. – Clean the brake discs with brake cleaner when necessary. –...
  • Page 27 WORK 3 – Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis V00341-10 (All Six Days models) – Position front fender. Mount and tighten screws Guideline Remaining screws, 10 Nm (7.4 lbf ft) chassis K00576-10 – Mount and tighten screws Guideline Remaining screws,...
  • Page 28 3 WORK – Raise the rear of the seat, pull the seat back, and lift it off. H02218-10 3.12 Mounting the seat – Mount the front of the seat on the collar bushings of the fuel tank, lower the seat at the rear, and push the seat forward. –...
  • Page 29 WORK 3 Main work (All EU/US/ASEAN/CN models) Warning Risk of injury 12 V batteries contain harmful sub- stances. – Keep 12 V batteries out of the reach of chil- dren. – Keep sparks and open flames away from 12 V V01776-10 batteries.
  • Page 30 3 WORK – Pull off starter relay and fuse box from the battery compartment and hang to the side. V01777-10 – Detach wiring harness , disconnect relays and hang them to the side. V01778-10 – Remove screw and detach the battery compartment. –...
  • Page 31 WORK 3 – Mount relays and attach wiring harness V01778-11 – Mount starter relay and fuse box V01777-11 – Connect the positive cable to the 12-V battery. Guideline Screw, battery termi- 2.5 Nm (1.84 lbf ft) Info Contact disk must be mounted under screw cable lug with the claws toward the battery termi- nal.
  • Page 32 3 WORK 3.15 Disconnecting the negative cable of the 12-V battery Preparatory work – Remove the seat. ( p. 25) Main work – Disconnect negative cable of the 12-V battery. R01414-10 3.16 Connecting the negative cable of the 12-V battery Main work –...
  • Page 33 WORK 3 3.17 Charging the 12-V battery (All EU/US/ASEAN/CN models) Warning Risk of injury 12 V batteries contain harmful substances. – Keep 12 V batteries out of the reach of children. – Keep sparks and open flames away from 12 V batteries. –...
  • Page 34 3 WORK Alternative 2 UK battery charger XCharge‑professional (00029095052) Info Follow the instructions of the charger and the manual. – Disconnect the battery charger after charging the 12-V battery. Guideline The charging current, charging voltage, and charging time must not be exceeded. Recharge the 12-V battery 3 months regularly when the motorcy-...
  • Page 35 WORK 3 Preparatory work – Remove the seat. ( p. 25) – Disconnect the negative cable of the 12-V battery. ( p. 30) Main work – Connect a battery charger to the 12-V battery. Adjust the bat- tery charger. EU battery charger XCharge‑professional (00029095050) Alternative 1 US battery charger XCharge‑professional (00029095051)
  • Page 36 3 WORK – Pull off the air filter box cover in area laterally and take it off at the front. V01815-11 Condition The air filter box cover is not secured. – Pull off the air filter box cover in area laterally and take it off at the front.
  • Page 37 WORK 3 3.21 Removing the rear left side cover – Remove screw and take off fairing part to the front. V01871-10 3.22 Installing the rear left side cover – Position side cover and hook it in in areas – Mount and tighten screw Guideline Screw, sub- 35 Nm (25.8 lbf ft)
  • Page 38 3 WORK 3.24 Opening the fuel tank filler cap Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. –...
  • Page 39 WORK 3 3.26 Refueling Danger Fire hazard Fuel is highly flammable. The fuel in the fuel tank expands when warm and can escape if overfilled. – Do not fuel the vehicle in the vicinity of open flames or lit cigarettes. – Switch off the engine for refueling.
  • Page 40 3 WORK (EXC-F US) Total fuel tank 8.5 l Super unleaded capacity, approx. (2.25 US gal) (ROZ 95) p. 42) – Close the fuel tank filler cap. ( p. 36) 3.27 Setting kilometers or miles Info If you change the unit, the value ODO is retained and converted accordingly. The values TR1, TR2, A1, A2 and S1 are cleared when the unit of measure is changed.
  • Page 41 WORK 3 Info If no button is pressed for 10–12 seconds, the settings are automatically saved. If no button is pressed for 20 seconds, or if an impulse comes from the wheel speed sensor, the settings are automatically saved and the setup menu is closed. –...

  • Page 42: Technical Data

    4 TECHNICAL DATA Chassis tightening torques EJOT PT Remaining screws, chassis ® K60x25‑Z 2 Nm (1.5 lbf ft) Screw, active carbon filter (All 5 Nm (3.7 lbf ft) EU/US/AR/ASEAN models) Screw, air filter box cover EJOT PT ® K60x20-Z 3 Nm (2.2 lbf ft) Screw, combination switch (All EJOT PT ®...
  • Page 43 TECHNICAL DATA 4 Screw, bottom triple clamp (All 15 Nm (11.1 lbf ft) standard models) Screw, chain sliding piece 15 Nm (11.1 lbf ft) Screw, engine brace on engine M8x20 25 Nm (18.4 lbf ft) Loctite ® 243™ Screw, engine brace on frame M8x15 25 Nm (18.4 lbf ft) Loctite...
  • Page 44 5 SUBSTANCES Super unleaded (ROZ 95) Standard/classification – DIN EN 228 (ROZ 95) Guideline – Only use super unleaded fuel that matches or is equivalent to the specified standard. – Fuel with an ethanol content of up to 10% (E10 fuel) is safe to use. Info Do not use fuel containing methanol (e.g., M15, M85, M100) or more than 10% ethanol (e.g., E15, E25, E85, E100).

  • Page 45: Auxiliary Substances

    AUXILIARY SUBSTANCES 6 Long-life grease Recommended supplier MOTOREX ® – Bike Grease 2000...
  • Page 46 *3214742en* 3214742en 28.06.2022 KTM Sportmotorcycle GmbH 5230 Mattighofen/Austria Photo: Mitterbauer/KISKA/KTM KTM.COM...

This manual is also suitable for:

350 exc-f 2023